Gluten beating machine

Abstract

The utility model discloses a gluten beating machine which is characterized by comprising a rack, a deck plate arranged at the top of the rack, a gluten beating barrel mounted on the deck plate, a gluten driving part rotationally arranged in the gluten beating barrel and a driving mechanism for driving the gluten driving part to rotate, a gluten beating cavity communicated with the top of the gluten beating barrel is formed in the gluten beating barrel, and the gluten driving part is arranged at the bottom of the gluten beating cavity; the front side of the deck plate is rotationally connected with the rack, at least one driving cylinder is mounted on the rack below the deck plate, the rear end of the driving cylinder is rotationally connected with the rack, and an output shaft at the front end of the driving cylinder is rotationally connected with the front end of the bottom surface of the deck plate; and the driving cylinder is configured to drive the front end of the deck plate to rotate around the rack, so that the opening of the rib beating cavity faces upwards or forwards. According to the utility model, the labor intensity of operators is reduced.

Description

Technical Field

[0001] The utility model relates to a gluten production device, in particular to a gluten kneading machine. Background Art

[0002] Gluten is a well-known food. Since gluten is a colloidal mixed protein unique to wheat flour and is composed of gliadin and glutenin, gluten has relatively high nutritional value, belonging to high-protein, low-fat, low-sugar, and low-calorie foods. It also contains various trace elements such as calcium, iron, phosphorus, and potassium, and is a traditional delicacy, thus being loved by the public.

[0003] Among them, the pretreatment of gluten raw materials mainly includes the following processes: dough mixing - washing - dehydration - kneading - forming. Kneading mainly means knocking on the gluten mass, mainly to make the elasticity, viscosity, and extensibility of the wet gluten in the best state, increase the toughness of the gluten mass, improve the taste of gluten, and make the gluten not easy to break during subsequent processing.

[0004] In the prior art, in the way of kneading gluten, the gluten is directly placed in a vertically arranged gluten barrel, and the rotating kneading plate in the gluten barrel (the motor is arranged below the gluten barrel and used to drive the kneading plate to rotate) is used to stir and knock on the gluten mass. After kneading is completed, when personnel take the material, they need to take out the gluten from the top of the gluten barrel, which is very inconvenient. The labor intensity of the operator is relatively high and the efficiency is also relatively low. Summary of the Invention

[0005] The purpose of the utility model is to provide a gluten kneading machine, which can effectively reduce the labor intensity of operators and improve production efficiency by using this structure.

[0006] To achieve the above purpose, the technical solution adopted by the utility model is: a gluten kneading machine, including a frame, a table board arranged on the top of the frame, a kneading barrel installed on the table board, a gluten driving part rotatably arranged in the kneading barrel, and a driving mechanism for driving the gluten driving part to rotate;

[0007] A kneading cavity communicating with the top of the kneading barrel is arranged inside the kneading barrel, and the gluten driving part is arranged at the bottom of the kneading cavity;

[0008] The front side of the table board is rotatably connected with the frame, at least one driving cylinder is installed on the frame below the table board, the rear end of the driving cylinder is rotatably connected with the frame, and the output shaft at the front end of the driving cylinder is rotatably connected with the front end of the bottom surface of the table board;

[0009] The driving cylinder is configured to drive the front end of the table board to rotate around the frame, so that the bottom surface of the table board abuts against the top surface of the frame, or the top surface of the table board is arranged above the front side of the frame, and the top opening of the ribbing cavity faces forward.

[0010] In the above technical solution, there are two driving cylinders, and the two driving cylinders are arranged at intervals left and right. The rear end of the driving cylinder is rotatably connected to the rear side of the bottom of the frame;

[0011] Extension pieces of the lower edge are respectively arranged on both sides of the front end of the bottom of the table board, and the output shaft of the front end of each driving cylinder is respectively rotatably connected to one extension piece.

[0012] In the above technical solution, the gluten driving member includes a driving shaft and a plurality of driving plates annularly arranged on the outer surface of the driving shaft. The middle part of the driving shaft is rotatably connected to the ribbing barrel and the table board, and the bottom of the driving shaft passes through the ribbing barrel and the table board and is arranged directly below the table board.

[0013] In the above technical solution, the driving mechanism includes a motor, and the motor is installed on the table board. The output shaft of the motor passes through the table board and is arranged below the table board;

[0014] A first pulley is arranged on the output shaft of the motor, a second pulley is arranged below the driving shaft, a belt is wound around the first pulley and the second pulley, and the motor drives the driving shaft to rotate through the belt.

[0015] In the above technical solution, the motor is installed on the table board through a mounting member. The mounting member includes a protective frame with an open bottom. The protective frame is installed on the top surface of the table board. A through groove is arranged on the table board below the protective frame. The side wall of the motor is installed on the inner wall of the protective frame, and the output shaft of the motor passes through the through groove and is arranged directly below the table board;

[0016] The first pulley, the second pulley and the belt are arranged below the table board.

[0017] In the above technical solution, a bracket is installed at the bottom of the table board, and the bottom of the driving shaft is rotatably connected to the bracket.

[0018] In the above technical solution, a plurality of ribbing strips are annularly arranged on the inner wall of the ribbing cavity. The ribbing strips are arranged parallel to the axis of the ribbing barrel, and both ends of the ribbing strips are flush with the top and bottom of the ribbing cavity respectively.

[0019] In the above technical solution, at least one coupling shaft is further provided above the front side of the frame. The coupling shaft is connected to the front side wall of the frame through a connecting frame, and there is a gap between the coupling shaft and the front side wall of the frame.

[0020] On the front side of the top of the table board, there are also connectors corresponding to the coupling shafts one by one. The front end of the connector extends downward to the front side of the frame, and the bottom of the front end of the connector is rotatably connected to the corresponding coupling shaft.

[0021] In the above technical solution, when the output shaft of the driving cylinder is in the retracted state, the bottom surface of the table board abuts against the top surface of the frame, and the top surface of the table board is arranged parallel to the horizontal plane.

[0022] When the output shaft of the driving cylinder is in the extended state, the bottom surface of the table board is far away from the top surface of the frame. The table board is arranged above the front side of the frame, and the top opening of the ribbing cavity faces forward.

[0023] In the above technical solution, when the output shaft of the driving cylinder is in the extended state, the top opening of the ribbing cavity faces forward, and the axis of the ribbing barrel is inclined downward from back to front.

[0024] Due to the application of the above technical solution, the present utility model has the following advantages compared with the prior art:

[0025] 1. In the present utility model, the ribbing barrel and the driving mechanism are both installed on the table board. One side of the table board is rotatably connected to the frame. Through the setting of the driving cylinder, the driving cylinder is used to drive the rotation of the table board, and at the same time drive the ribbing barrel to rotate along with the table board, so that the top opening of the ribbing cavity of the ribbing barrel faces upward or forward. When the top opening of the ribbing cavity faces upward, it is convenient for ribbing work and prevents the gluten from falling out of the ribbing cavity. After ribbing is completed, the top opening of the ribbing cavity faces forward, which is convenient for the operator to quickly take out the gluten mass from the ribbing cavity, improves the convenience of material taking, and reduces the difficulty and intensity of material taking. Description of the Drawings

[0026] Figure 1 is the structural schematic diagram of the first embodiment of the present utility model;

[0027] Figure 2 is the top view (the barrel cover is not shown) of the first embodiment of the present utility model;

[0028] Figure 3 is Figure 2 the three-dimensional structural schematic diagram of;

[0029] Figure 4 is Figure 2 the sectional structural schematic diagram of;

[0030] Figure 5It is a side view in the first embodiment of the present utility model (the frame part is not shown, the ribbing barrel and the barrel cover are not shown);

[0031] Figure 6 It is a schematic structural diagram in the first embodiment of the present utility model (the frame is not shown, the protection frame is not shown).

[0032] Wherein: 1. Frame; 2. Table panel; 3. Ribbing barrel; 4. Ribbing cavity; 5. Driving cylinder; 6. Barrel cover; 7. Extension piece; 8. Driving shaft; 9. Driving plate; 10. Motor; 11. First pulley; 12. Second pulley; 13. Belt; 14. Ribbing bar; 15. Protection frame; 16. Through groove; 17. Bracket; 18. Coupling shaft; 19. Connecting frame; 20. Connecting piece; 21. Connecting plate; 22. L-shaped plate. Specific embodiments

[0033] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments:

[0034] Embodiment 1: Refer to Figures 1 to 6 As shown, a gluten ribbing machine includes a frame 1, a table panel 2 provided on the top of the frame 1, a ribbing barrel 3 installed on the table panel, a gluten driving member rotatably provided in the ribbing barrel 3, and a driving mechanism for driving the gluten driving member to rotate;

[0035] A ribbing cavity 4 communicating with the top of the ribbing barrel 3 is provided inside the ribbing barrel 3, and the gluten driving member is provided at the bottom of the ribbing cavity 4;

[0036] The front side of the table panel 2 is rotatably connected to the frame 1, at least one driving cylinder 5 is installed on the frame below the table panel 2, the rear end of the driving cylinder 5 is rotatably connected to the frame 1, and the output shaft at the front end of the driving cylinder 5 is rotatably connected to the front end of the bottom surface of the table panel 2;

[0037] The driving cylinder 5 is configured to drive the front end of the table panel 2 to rotate around the frame 1, so that the opening of the ribbing cavity 4 faces upward or forward.

[0038] In this embodiment, when the output shaft of the driving cylinder retracts, the bottom surface of the table panel abuts against the top surface of the frame, and the top opening of the ribbing cavity is set to face upward;

[0039] When the output shaft of the driving cylinder extends, the bottom surface of the table panel is far from the top surface of the frame, the table panel is provided above the front side of the frame, and the top opening of the ribbing cavity faces forward.

[0040] In this embodiment, when it is necessary to knead gluten, the gluten mass to be kneaded is pre-placed in the kneading cavity. When feeding, the output shaft of the driving cylinder can be in the extended state or in the retracted state. Preferably, when feeding, the output shaft of the driving cylinder is in the retracted state. At this time, the bottom surface of the table board abuts against the top surface of the machine frame, and the top surface of the table board will be parallel to the horizontal plane, and the kneading barrel will be perpendicular to the horizontal plane, that is, the kneading barrel is in a vertical state. Then the material is put into the kneading cavity from the top of the kneading barrel. Then control the driving mechanism to work. A control switch is provided on the machine frame or the table board to control the work of the driving mechanism and the driving cylinder. The driving mechanism drives the gluten driving member to rotate, and the gluten mass is driven to knead in the kneading barrel by the rotation of the gluten driving member. After kneading is completed, the driving mechanism stops running, and then control the output shaft of the driving cylinder to extend. When the output shaft of the driving cylinder extends, it pushes the front end of the table board to rotate around the machine frame, causing the rear end of the table board to turn up. During this process, the table board will drive the driving mechanism and the kneading barrel to rotate at the same time, causing the top of the kneading barrel to rotate forward, thereby reducing the height of the top of the kneading barrel until the output shaft of the driving cylinder is fully extended or the extension distance reaches the preset value. In this way, the operator can conveniently take out the gluten mass from the kneading cavity from the top of the kneading barrel, which is more convenient and labor-saving.

[0041] More preferably, when the output shaft of the driving cylinder is in the extended state, the top opening of the kneading cavity is arranged forward, and the axis of the kneading barrel is inclined downward from the rear to the front. In this state, after the output shaft of the driving cylinder extends, the top opening of the kneading barrel is arranged forward and downward. In this way, when taking the material, the gluten mass has a certain weight, and the gluten mass will move towards the top opening direction of the kneading barrel. The operator can conveniently take out the gluten mass from the kneading barrel with a little external force, which is convenient and fast. Moreover, the operator can directly place a container on the ground, and the gluten mass that falls out or is pulled out of the kneading barrel can directly fall into the container, which is more convenient and the operator is more labor-saving. Also, when it is necessary to clean the kneading barrel, directly rinse the inside of the kneading barrel with a water pipe. The rinsing wastewater will flow out from the top opening of the kneading barrel by itself. After the water inside is drained, it can be naturally dried after maintaining for a period of time (in the prior art, the kneading barrel is vertically arranged and the angle cannot be adjusted. Firstly, it is inconvenient to take the material, and it is also inconvenient to drain the water inside when cleaning. After the water inside is drained, the water on the inner wall of the kneading barrel will sink to the bottom of the kneading barrel, and these accumulated waters are also inconvenient to drain, resulting in problems such as easy mildew inside the kneading barrel).

[0042] See Figure 1As shown, in order to ensure that the gluten mass does not splash out during the gluten kneading process, a bucket cover 6 can be detachably placed on the top of the kneading bucket 3. When kneading, the bucket cover is directly placed on the kneading bucket to close the kneading cavity, preventing the gluten mass from splashing out and also preventing external dust and other debris from entering the gluten mass. When the gluten mass needs to be taken out, first remove the bucket cover, and then the output shaft of the driving cylinder extends to drive the kneading bucket to turn over.

[0043] In the present utility model, the driving cylinder can adopt an air cylinder, an oil cylinder or an electric cylinder. Different types of driving cylinders are selected according to different application scenarios.

[0044] See Figures 4 to 6 As shown, there are two driving cylinders 5, and the two driving cylinders 5 are arranged at intervals left and right. The rear end of the driving cylinder 5 is rotatably connected to the rear side of the bottom of the frame 1;

[0045] On both sides of the front end of the bottom of the table board 2, extension parts 7 with lower edges are respectively provided, and the output shaft at the front end of each driving cylinder 5 is respectively rotatably connected to one of the extension parts 7.

[0046] In this embodiment, two driving cylinders are symmetrically arranged, so that when the table board and the kneading bucket above it filled with gluten mass are pushed to turn, the force on the table board is more uniform, ensuring the smoothness and stability of the rotation of the table board. In this embodiment, the driving cylinders are respectively located at the left end and the right end of the frame.

[0047] See Figure 2 、 4 As shown in FIGS. 5, the gluten driving member includes a driving shaft 8 and a plurality of driving plates 9 annularly arranged on the outer surface of the driving shaft 8. The middle part of the driving shaft 8 is rotatably connected to the kneading bucket 3 and the table board 2. The bottom of the driving shaft 8 passes through the kneading bucket 3 and the table board 2 and is arranged directly below the table board 2. And the connection part between the driving shaft and the kneading bucket is sealed to prevent the internal water and the gluten mass from leaking downward from the connection part between the driving shaft and the kneading bucket.

[0048] The driving mechanism includes a motor 10, and the motor 10 is installed on the table board 2. The output shaft of the motor 10 passes through the table board 2 and is arranged below the table board 2;

[0049] A first pulley 11 is provided on the output shaft of the motor 10. A second pulley 12 is provided below the driving shaft 8. A belt 13 is wound around the first pulley 11 and the second pulley 12. The motor 10 drives the driving shaft 8 to rotate through the belt 13.

[0050] In this embodiment, the top surface of the driving plate is not parallel to the horizontal plane. The motor drives the driving shaft to rotate through a belt. When the driving shaft rotates, it drives the driving plate on its outer surface to rotate. When the driving plate rotates, the contact area between the driving plate and the gluten mass is larger, so that the gluten mass in the dough kneading barrel can be stably driven to rotate, realizing the kneading of the gluten mass. At the same time, the motor is installed on the table board. In this way, when the driving cylinder drives the table board to rotate and synchronously drives the dough kneading barrel to flip, it can ensure the stable connection of the belt with the motor and the driving shaft. Therefore, when the table board rotates, the motor, the belt and the dough kneading barrel will flip together with the table board.

[0051] See Figures 2 to 4 As shown, a plurality of kneading bars 14 are circumferentially arranged on the inner wall of the kneading cavity 4. The kneading bars 14 are arranged parallel to the axis of the dough kneading barrel 3, and both ends of the kneading bars 14 are flush with the top and bottom of the kneading cavity 4 respectively.

[0052] In this embodiment, in order to realize the kneading of the gluten mass, when the driving plate drives the gluten mass to rotate in the kneading cavity, the driving plate can not only stir the gluten mass, but also when the gluten mass rotates in the kneading cavity, it will collide with the kneading bars to realize the kneading action, thus ensuring the kneading effect.

[0053] See Figure 4 、 6 As shown, the motor 10 is installed on the table board 2 through a mounting member. The mounting member includes a protection frame 15 with an open bottom. The protection frame 15 is installed on the top surface of the table board 2. A through groove 16 is provided on the table board 2 below the protection frame 15. The side wall of the motor 10 is installed on the inner wall of the protection frame 15, and the output shaft of the motor 10 passes through the through groove 16 and is arranged directly below the table board 2;

[0054] The first pulley 11, the second pulley 12 and the belt 13 are arranged below the table board 2.

[0055] In this embodiment, if the motor is directly installed on the table board, the motor is exposed, which is not beautiful. At the same time, the motor lacks protection and may be damaged if accidentally touched by external objects. Moreover, when the motor works, the motor will generate heat and the operator may be scalded if accidentally touched. Therefore, the protection frame is provided, which can not only fix the motor, but also protect the motor and the staff.

[0056] See Figure 5 、 6 As shown, a bracket 17 is installed at the bottom of the table board 2, and the bottom of the driving shaft 8 is rotatably connected to the bracket 17.

[0057] The setting of the bracket can provide rotational support and limit the bottom of the driving shaft, ensuring that the driving shaft is more stable during the process of the driving plate driving the gluten dough to rotate and beat the gluten.

[0058] See also Figures 1 to 3 As shown in FIG. 5 , at least one connecting shaft 18 is further provided above the front side of the frame 1, and the connecting shaft 18 is connected to the front side wall of the frame 1 via a connecting frame 19, and a distance is provided between the connecting shaft 18 and the front side wall of the frame 1;

[0059] The top front side of the table panel 2 is also provided with a connecting piece 20 corresponding to the connecting shaft 18 one by one. The front end of the connecting piece 20 extends downward to the front side of the frame 1, and the front bottom of the connecting piece 20 is rotatably connected to the corresponding connecting shaft 18.

[0060] In this embodiment, three connecting shafts are arranged at intervals on the front side of the frame, and the connecting frame 19 includes two parallel connecting plates 21, the two ends of the connecting shaft are connected to the two connecting plates, and the ends of the connecting shaft are exposed on the outside of the connecting plates. The connecting member 20 is made of two L-shaped plates 22, the rear end bottom of the L-shaped plate is fixedly connected to the top of the table panel, and the front end bottom of the L-shaped plate is rotatably connected to the end of the connecting shaft, so that when the output shaft of the driving cylinder extends and retracts, the front end of the table panel is pushed to rotate around the connecting shaft through the connecting member. In this process, due to the spacing between the connecting shaft and the front side wall of the frame, when the connecting member rotates relative to the connecting shaft, the connecting member will not touch the frame, ensuring the smoothness and stability of the rotation of the table panel.

[0061] In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0062] In the present utility model, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, or a detachable connection, or an integral one; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, for example, the two can form a mechanical abutment or abutment connection through abutment, contact, etc., the two can also be directly hung or hung through an intermediate medium, etc., or it can be the internal connection of the two elements or the interaction relationship between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A gluten beating machine, characterized in that: It includes a frame, a table panel arranged on the top of the frame, a gluten beating barrel installed on the table panel, a gluten driving member rotatably arranged in the gluten beating barrel, and a driving mechanism for driving the gluten driving member to rotate; The gluten beating barrel is provided with a gluten beating cavity communicated with the top of the gluten beating barrel, and the gluten driving member is provided at the bottom of the gluten beating cavity; The front side of the table panel is rotatably connected to the frame, at least one driving cylinder is installed on the frame below the table panel, the rear end of the driving cylinder is rotatably connected to the frame, and the output shaft at the front end of the driving cylinder is rotatably connected to the front end of the bottom of the table panel; The driving cylinder is configured to drive the front end of the table panel to rotate around the frame so that the opening of the rib punching cavity is arranged upward or forward.

2. The gluten beating machine according to claim 1, characterized in that: There are two drive cylinders, which are spaced apart from each other, and the rear ends of the drive cylinders are rotatably connected to the rear bottom of the frame; Extension pieces with lower edges are respectively arranged on both sides of the front end of the bottom of the table panel, and the output shaft at the front end of each driving cylinder is rotatably connected to one of the extension pieces.

3. The gluten beating machine according to claim 1, characterized in that: The gluten driving component includes a driving shaft and a plurality of driving plates arranged on the outer surface of the driving shaft. The middle portion of the driving shaft is rotatably connected to the gluten beating barrel and the table panel. The bottom of the driving shaft passes through the gluten beating barrel and the table panel and is arranged directly below the table panel.

4. The gluten beating machine according to claim 3, characterized in that: The driving mechanism comprises a motor, the motor is mounted on the table panel, and the output shaft of the motor passes through the table panel and is arranged below the table panel; A first pulley is arranged on the output shaft of the motor, a second pulley is arranged below the driving shaft, belts are wound around the first pulley and the second pulley, and the motor drives the driving shaft to rotate via the belts.

5. The gluten beating machine according to claim 4, characterized in that: The motor is mounted on the table panel via a mounting member, the mounting member includes a protection frame with an opening at the bottom, the protection frame is mounted on the top surface of the table panel, a through slot is provided on the table panel below the protection frame, the side wall of the motor is mounted on the inner wall of the protection frame, the output shaft of the motor passes through the through slot and is arranged directly below the table panel; The first belt pulley, the second belt pulley and the belt are arranged below the table panel.

6. The gluten beating machine according to claim 3, characterized in that: A bracket is installed at the bottom of the table panel, and the bottom of the driving shaft is rotatably connected to the bracket.

7. The gluten beating machine according to claim 1, characterized in that: A plurality of reinforcement strips are arranged on the inner wall of the reinforcement cavity. The reinforcement strips are arranged parallel to the axis of the reinforcement barrel. Two ends of the reinforcement strips are respectively arranged flush with the top and bottom of the reinforcement cavity.

8. The gluten beating machine according to claim 1, characterized in that: At least one connecting shaft is also provided above the front side of the frame, the connecting shaft is connected to the front side wall of the frame via a connecting frame, and a distance is provided between the connecting shaft and the front side wall of the frame; The top front side of the table panel is also provided with a connecting piece corresponding to the connecting shaft one by one, the front end of the connecting piece extends downward to the front side of the frame, and the front end bottom of the connecting piece is rotatably connected to the corresponding connecting shaft.

9. The gluten beating machine according to claim 1, characterized in that: When the output shaft of the driving cylinder is retracted, the bottom surface of the table panel abuts against the top surface of the frame, and the top opening of the rib punching cavity is arranged upward; When the output shaft of the driving cylinder is extended, the bottom surface of the table panel is arranged away from the top surface of the frame, the table panel is arranged above the front side of the frame, and the top opening of the rib punching cavity is arranged forward.

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