Intermediate liquid product decolorizing device for amino acid production
By designing an efficiency feed unit in amino acid production, the intermediate liquid product is fully in contact with the decolorization adsorbent, the problem of low decolorization efficiency in the prior art is solved and a more efficient decolorization effect is achieved.
Patent Information
- Application Number
- CN202422211828.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-10
AI Technical Summary
In the prior art, the intermediate liquid product enters the decolorization adsorption filter layer directly from the feed port, resulting in insufficient utilization of the decolorization adsorbent, affecting the decolorization efficiency and effect.
A decolorization device for intermediate liquid product production for amino acids is designed, and the efficiency feed unit is used to allow intermediate liquid product to enter from the entire cross-section of the decolorization filter layer, fully penetrate and contact with the decolorization adsorbent, and use the entire decolorization adsorbent.
Improve the decolorization effect, make full use of decolorization adsorbent, and enhance the decolorization efficiency.
Smart Images

Figure CN223042200U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to amino acid production, and more specifically, to a decolorization device for intermediate liquid products in amino acid production. Background Art
[0002] Amino acids are a class of amphoteric organic compounds containing basic amino groups and acidic carboxyl groups, and are the basic building blocks of biologically functional macromolecular proteins.
[0003] Amino acids have a very wide range of uses, including but not limited to the fields of food industry, medicine, feed industry, chemical industry, agriculture, and cosmetics.
[0004] There are various amino acid production processes, mainly divided into two types: chemical synthesis and microbial fermentation. The intermediate liquid products formed during the amino acid production process carry pigments for various reasons. If these pigments are not removed, they will seriously affect the quality of the final product. Therefore, the decolorization step is an important process in amino acid production.
[0005] In the prior art, when the decolorization adsorption filtration device filters, the intermediate liquid product enters the cavity from the feed port and then reaches the surface of the decolorization adsorption filtration layer. The intermediate liquid product penetrates and contacts with the decolorization adsorbent, so as to achieve the purpose of decolorization and impurity removal. Since the intermediate liquid product directly falls from the feed port to the decolorization adsorption filtration layer, only a part of the distribution area of the intermediate liquid product in the activated carbon layer is available, and the decolorization adsorbent cannot be fully utilized, which affects the efficiency and effect of the entire decolorization. Summary of the Utility Model
[0006] In view of the above problems, the utility model provides a decolorization device for intermediate liquid products in amino acid production, which aims to improve at least one of the problems mentioned in the background art.
[0007] An intermediate liquid product decolorization device for amino acid production, comprising a tank cover, a tank wall and a tank bottom. The tank cover, the tank wall and the tank bottom enclose a cavity. A decolorized liquid discharge port is provided on the tank bottom. A decolorization filter layer is arranged in the cavity, and a decolorization filter agent is filled in the decolorization filter layer. The decolorization filter layer divides the cavity into an upper cavity and a lower cavity. At least one efficiency-enhancing feeding unit is arranged in the upper cavity. Each efficiency-enhancing feeding unit penetrates through the tank cover, and the same number of through holes as the number of efficiency-enhancing feeding units are provided on the tank cover. Each efficiency-enhancing feeding unit comprises one first-layer pipe, 2 second-layer pipes... 2n - 1 nth-layer pipes. The middle position of the first-layer pipe is connected to an upper pipe 52, and both ends are respectively connected to a first lower pipe. The upper end of the upper pipe 52 penetrates through a through hole and is connected to a connecting pipe. Each first lower pipe is connected to the middle position of a second-layer pipe. Both ends of each second-layer pipe are respectively connected to a second lower pipe,... Each (n - 1)th lower pipe is connected to the middle position of an nth-layer pipe. Both ends of each nth-layer pipe are respectively connected to an nth lower pipe. The liquid outlet of the nth lower pipe is close to the decolorization filter layer, and n is a natural number.
[0008] Optionally, n = 6.
[0009] Optionally, the decolorization filter agent is activated carbon.
[0010] Optionally, the through holes are arranged along the center line of the tank cover.
[0011] Optionally, the intermediate liquid product decolorization device for amino acid production further comprises a partition plate, which is connected to the tank wall. Upper holes are evenly distributed on the partition plate, and the number of upper holes is the same as the number of nth lower pipes. The liquid outlet of the nth lower pipe is located below the partition plate.
[0012] Optionally, the decolorization filter layer comprises an upper microporous plate and a lower microporous plate. The upper microporous plate and the lower microporous plate wrap the decolorization filter agent inside, and the pore diameter of the upper microporous plate > the pore diameter of the lower microporous plate.
[0013] Optionally, the pore diameter of the upper microporous plate is 1.1 - 1.2 times that of the lower microporous plate.
[0014] Optionally, the intermediate liquid product decolorization device for amino acid production is further provided with support legs, which are connected to the tank bottom.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] By setting the efficiency-enhancing feeding unit 5, the intermediate liquid product enters from the entire cross-section of the decolorization filter layer, fully penetrates and contacts with the decolorization adsorbent, and utilizes the entire decolorization adsorbent, thereby improving the decolorization effect. Description of the Drawings
[0017] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0018] Figure 1 It is a schematic structural diagram of a decolorization device for an intermediate liquid product in amino acid production provided by the present utility model;
[0019] Figure 2 It is a schematic structural diagram of an efficiency-enhancing feeding unit provided by the present utility model;
[0020] Figure 3 It is a schematic top view of the tank cover provided by the present utility model;
[0021] Figure 4 It is a schematic connection diagram of a connecting pipe, a distribution pipe and a feeding pipe provided by the present utility model;
[0022] Figure 5 It is a schematic structural diagram of a decolorization filter layer provided by the present utility model.
[0023] Explanation of reference numerals: 1, cavity; 2, tank cover; 3, tank wall; 4, tank bottom; 5, efficiency-enhancing feeding unit; 51, first layer of pipe; 52, upper pipe 52; 53, first lower pipe; 54, second layer of pipe; 55, second lower pipe; 6, outlet for decolorized liquid; 7, through hole; 8, decolorization filter layer; 81, partition board; 82, upper micro-hole plate; 83, lower micro-hole plate; 9, connecting pipe; 10, distribution pipe; 11, feeding pipe; 14, support leg. Detailed implementation manners
[0024] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, or an indirect connection through an intermediate medium, and can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In the description of the present utility model, the meaning of "a plurality" is two or more, unless otherwise specifically and precisely defined.
[0026] The terms "first", "second", "third", "fourth", etc. (if any) in the description and claims of this application and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily need to be used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of this application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0027] To make the objectives, technical solutions and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of this application without creative efforts belong to the scope of protection of this application.
[0028] The technical solutions of the present utility model will be described in detail below with specific embodiments. These specific embodiments can be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments.
[0029] Please refer to Figures 1 - 5 , Figure 1 which is a schematic structural diagram of an intermediate liquid product decolorization device for amino acid production provided by the present utility model, Figure 2 which is a schematic structural diagram of an efficiency-enhancing feeding unit provided by the present utility model, Figure 3 which is a schematic top view of a tank cover provided by the present utility model, Figure 4 which is a connection schematic diagram of a connecting pipe, a distribution pipe and a feeding pipe provided by the present utility model, Figure 5 which is a schematic structural diagram of a decolorization filter layer provided by the present utility model.
[0030] An intermediate liquid product decolorization device for amino acid production, comprising a tank cover 2, a tank wall 3 and a tank bottom 4. The tank cover 2, the tank wall 3 and the tank bottom 4 enclose a cavity 1. A decolorized liquid discharge port 6 is provided on the tank bottom 4. A decolorization filter layer 8 is arranged in the cavity 1. The decolorization filter layer 8 is filled with a decolorization filter agent. The decolorization filter layer 8 divides the cavity 1 into an upper cavity and a lower cavity. At least one efficiency-enhancing feeding unit 5 is arranged in the upper cavity. Each efficiency-enhancing feeding unit 5 penetrates through the tank cover 2. Through holes 7 equal in number to the efficiency-enhancing feeding units 5 are provided on the tank cover 2. Each efficiency-enhancing feeding unit 5 includes one first-layer pipe 51, 2 second-layer pipes 54... 2 n-1 ... 2 nth-layer pipes. The middle position of the first-layer pipe 51 is communicated with an upper pipe 52, and both ends are respectively communicated with a first lower pipe 53. The upper end of the upper pipe 52 penetrates through a through hole 7 and is connected to a connecting pipe 9. Each first lower pipe 53 is connected to the middle position of a second-layer pipe 54. Both ends of each second-layer pipe 54 are respectively communicated with a second lower pipe 55,... Each (n - 1)th lower pipe is connected to the middle position of an nth-layer pipe. Both ends of each nth-layer pipe are respectively communicated with an nth lower pipe. The liquid outlet of the nth lower pipe is close to the decolorization filter layer 8, and n is a natural number.
[0031] Through the setting of the efficiency-enhancing feeding unit 5, the intermediate liquid product coming from the connecting pipe 9 outside the decolorization device enters the upper pipe 52 and is then split by the first-layer pipe 51, and then is split into two successively, and at the same time the distribution area is increased. Therefore, when reaching the decolorization filter layer 8, the liquid outlets of the nth lower pipes are distributed at adjacent positions above the entire decolorization filter layer 8. Therefore, the intermediate liquid product enters from the entire cross-section of the decolorization filter layer 8, fully penetrates and contacts with the decolorization adsorbent, making use of the entire decolorization adsorbent, thereby improving the decolorization effect.
[0032] In one or more specific embodiments, n = 6, and better effects can be obtained.
[0033] In one or more specific embodiments, the decolorization filter agent is activated carbon.
[0034] In one or more specific embodiments, in order to obtain a better distribution effect, the upper cavity is square, which is convenient for installing the efficiency-enhancing feeding unit 5.
[0035] In one or more specific embodiments, in order to obtain a better distribution effect, the through holes 7 are arranged along the center line of the tank cover 2 to form a symmetric structure.
[0036] In one or more specific embodiments, the other ends of the connecting pipes 9 are all connected to a distribution pipe 10, and the middle part of the distribution pipe 10 is connected to a feeding pipe 11.
[0037] In one or more specific embodiments, in order to obtain a better decolorization effect, the decolorization device for the intermediate liquid product in amino acid production further includes a partition plate 81, which is connected to the tank wall. The partition plate 81 is evenly distributed with upper holes, and the number of upper holes is the same as the number of the nth lower pipes. The liquid outlet of the nth lower pipe is located below the partition plate 81. Through the arrangement of the partition plate 81, a liquid layer of the same height is formed between the partition plate 81 and the decolorization filter layer 8, further ensuring that the liquid to be decolorized enters from the entire cross-section of the decolorization filter layer 8 and improving the decolorization effect.
[0038] In one or more specific embodiments, in order to obtain a better decolorization effect, the decolorization filter layer 8 includes an upper microporous plate 82 and a lower microporous plate 83. The upper microporous plate 82 and the lower microporous plate 83 wrap the decolorizing agent inside, and the pore diameter of the upper microporous plate 82 > the pore diameter of the lower microporous plate 83. At this time, because the pore diameter of the upper microporous plate 82 > the pore diameter of the lower microporous plate 83, under the same conditions, it is easier for the intermediate liquid product to enter the decolorization filter layer 8 than to leave the decolorization filter layer 8. Thus, the residence time of the intermediate liquid product can be extended, and the decolorization time can be increased, improving the decolorization effect.
[0039] In one or more specific embodiments, when the pore diameter of the upper microporous plate 82 is 1.1 - 1.2 times the pore diameter of the lower microporous plate 83, a better overall effect can be obtained. If it is too small, the decolorization effect will decrease; if it is too large, the liquid accumulation phenomenon will be serious, resulting in difficult liquid discharge.
[0040] Those skilled in the art should know that the maximum pore diameter of the lower microporous plate 83 is smaller than the maximum particle diameter of the decolorizing agent.
[0041] In one or more specific embodiments, the decolorization device for the intermediate liquid product in amino acid production is further provided with support legs 14, which are connected to the tank bottom 4 and used to support the entire device.
[0042] In one or more specific embodiments, the tank bottom 5 can be a flat bottom or a conical bottom, and those skilled in the art can choose according to needs.
[0043] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A decolorizing device for an intermediate liquid product in amino acid production, comprising a tank cover (2), a tank wall (3) and a tank bottom (4), wherein the tank cover (2), the tank wall (3) and the tank bottom (4) enclose a cavity (1), a decolorized liquid discharge port (6) is provided on the tank bottom (4), a decolorizing filter layer (8) is arranged in the cavity (1), a decolorizing filter layer (8) is filled with a decolorizing filter agent, and the decolorizing filter layer (8) divides the cavity (1) into an upper cavity and a lower cavity, characterized in that: At least one efficiency-enhancing feed unit (5) is arranged in the upper cavity, each efficiency-enhancing feed unit (5) passes through the tank cover (2), and the tank cover (2) is provided with through holes (7) equal in number to the efficiency-enhancing feed units (5), and each efficiency-enhancing feed unit (5) comprises a first-layer tube (51), two second-layer tubes (54) ... 2n-1 n-th-layer tubes, the middle position of the first-layer tube (51) is connected to the upper tube (52), and both ends are connected to a first lower tube (53) , a through hole (7) is passed through the upper end of the upper tube (52) and connected to a connecting tube (9), each first lower tube (53) is connected to the middle position of a second layer tube (54), and the two ends of each second layer tube (54) are respectively connected to a second lower tube (55), ..., each n-1th lower tube is connected to the middle position of an nth layer tube, and the two ends of each nth layer tube are respectively connected to an nth lower tube, and the liquid outlet of the nth lower tube is adjacent to the decolorization filter layer (8), and n is a natural number.
2. The decolorization device for the intermediate liquid product of amino acid production according to claim 1, characterized in that: n=6。 3. The decolorization device for the intermediate liquid product of amino acid production according to claim 1, characterized in that: The decolorizing filter agent is activated carbon.
4. The decolorization device for the intermediate liquid product of amino acid production according to claim 1, characterized in that: The through holes (7) are arranged along the center line of the tank cover (2).
5. The decolorization device for the intermediate liquid product of amino acid production according to claim 1, characterized in that: The decolorizing device for the intermediate liquid product of amino acid production also includes a partition (81), which is connected to the tank wall. The partition (81) is evenly distributed with upper holes, and the number of the upper holes is the same as the number of the nth lower tube. The liquid outlet of the nth lower tube is located below the partition (81).
6. The decolorization device for the intermediate liquid product of amino acid production according to claim 1, characterized in that: The decolorizing filter layer (8) comprises an upper microporous plate (82) and a lower microporous plate (83), wherein the upper microporous plate (82) and the lower microporous plate (83) enclose the decolorizing filter agent, and the pore size of the upper microporous plate (82) is greater than the pore size of the lower microporous plate (83).
7. The decolorization device for the intermediate liquid product of amino acid production according to claim 6, characterized in that: The aperture of the upper microporous plate (82) is 1.1 to 1.2 times the aperture of the lower microporous plate (83).
8. The decolorization device for the intermediate liquid product of amino acid production according to claim 1, characterized in that: The decolorizing device for the intermediate liquid product of amino acid production is also provided with a supporting leg (14), and the supporting leg (14) is connected to the tank bottom (4).