Rapid pressure relief type chemical reaction kettle

By adopting a combination design of T-shaped tank, sealing gasket and limiting structure in the chemical reactor, the problem of poor sealing properties of the reactor is solved, higher sealing performance and reaction effects are achieved, and the service life of the equipment is extended through anti-corrosion mechanism.

CN223042669UActive Publication Date: 2025-07-01CHINA ENERGY GRP NINGXIA COAL IND CO LTD
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Patent Information

Application Number
CN202422187412.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-07-01
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing chemical reactors have poor sealing properties, which leads to the entry of external air or moisture, affects the control and stability of the reaction process, and leads to inconsistent product components or poor performance.

Method used

A fast pressure relief chemical reactor is designed, which adopts a combined structure of a T-shaped tank and a sealing gasket, combined with the limit design of the U-shaped plate and the transfer plate to ensure the sealing of the top cover; at the same time, an anti-corrosion mechanism is used to spray the anti-corrosion material evenly on the outer wall of the T-shaped tank through a high-pressure nozzle.

Benefits of technology

It effectively improves the sealing performance of the reactor, avoids gas leakage, improves the reaction effect and the practicality of the equipment, and increases the durability and corrosion resistance of the reactor, extends the service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical reaction kettles, and discloses a rapid pressure relief type chemical reaction kettle which comprises a supporting table top and a top cover, a T-shaped tank is fixedly connected to the top of the supporting table top, a second sealing gasket is fixedly connected to the top of the T-shaped tank, a round clamping hole is formed in the position, close to the edge, of the bottom of the top cover, and a sealing gasket is fixedly connected to the top of the top cover. A first sealing gasket is fixedly connected to the top of the inner side of the circular clamping hole, the bottom of the first sealing gasket is attached to the top face of the second sealing gasket, U-shaped plates are fixedly connected to the periphery of the outer wall of the top cover, a circular plate is fixedly connected to the upper middle end of the outer wall of the T-shaped tank, and T-shaped plates are fixedly connected to the outer walls of the circular plate. According to the reaction kettle disclosed by the utility model, the top cover is taken up through the handle, and then the top cover is clamped with the outer wall of the T-shaped tank by matching with the circular clamping hole, so that the sealing performance of the reaction kettle can be effectively ensured, the condition of gas leakage is avoided, the reaction effect is improved, and meanwhile, the practicability of equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical reaction kettles, in particular to a chemical reaction kettle with rapid pressure relief. Background Technique

[0002] A chemical reaction kettle with rapid pressure relief is a device designed to handle chemical reactions under high pressure and high temperature conditions. Its main feature is that it can rapidly and safely relieve pressure after the reaction ends to ensure the safety of operators and equipment. The rapid pressure relief design can ensure the safe release of residual reaction gases or pressure during the bottom material treatment process, reducing potential hazards to operators and equipment.

[0003] Chemical reaction kettles with rapid pressure relief are usually used in the following specific scenarios. In chemical production, some reactions need to be carried out under high pressure, such as polymerization reactions or hydrogenation reactions. The design of chemical reaction kettles with rapid pressure relief can rapidly release pressure when needed to prevent the pressure from exceeding the set safety range.

[0004] The existing chemical reaction kettle is composed of an upper cover, a cylinder body, a kettle bottom and a jacket. However, during the use of the current reaction kettle, poor sealing of the reaction kettle may cause the entry of external air or moisture, affecting the control and stability of the reaction process, resulting in inconsistent product composition or deteriorated performance, especially important in chemical production that requires high-precision control. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a chemical reaction kettle with rapid pressure relief, aiming to improve the problem that during the use of the current reaction kettle in the prior art, poor sealing of the reaction kettle may cause the entry of external air or moisture, affecting the control and stability of the reaction process, resulting in inconsistent product composition or deteriorated performance.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: A chemical reaction kettle with rapid pressure relief, including a support tabletop and a top cover. A T-shaped tank is fixedly connected to the top of the support tabletop. A second sealing gasket is fixedly connected to the top of the T-shaped tank. A circular clamping hole is opened at the bottom of the top cover near the edge. A first sealing gasket is fixedly connected to the inner top of the circular clamping hole. The bottom of the first sealing gasket is in fit with the top surface of the second sealing gasket. U-shaped plates are fixedly connected to the outer walls of the four sides of the top cover. A circular plate is fixedly connected to the middle upper part of the outer wall of the T-shaped tank. T-shaped plates are fixedly connected to the outer walls of the circular plate. A rotating shaft is rotatably connected to the outward side of the T-shaped plate. A rotating plate is rotatably connected to the outer wall of the rotating shaft. A U-shaped support rod is rotatably connected to the outer wall of the rotating plate. The inner side of the U-shaped support rod is engaged with the top of the U-shaped plate. An anti-corrosion mechanism is arranged on the top of the support tabletop. The anti-corrosion mechanism is used to prevent corrosion of the reaction kettle and improve its service life.

[0007] As a further description of the above technical solution:

[0008] The anti-corrosion mechanism includes an anti-corrosion material box, the bottom end of the anti-corrosion material box is fixedly connected to the middle of the top surface of the support table, the tops of the anti-corrosion material boxes are all communicated with a material pump, the output end of the material pump is communicated with a telescopic pipe, the top end of the telescopic pipe is communicated with a flow dividing plate, the inner sides of the flow dividing plate are all communicated with high-pressure nozzles, the left and right sides of the bottom of the support table are both fixedly connected with telescopic rods, the other ends of the telescopic rods are fixedly connected with fixing blocks, and the inward sides of the fixing blocks are fixedly connected to the left and right sides of the outer wall of the flow dividing plate.

[0009] As a further description of the above technical solution:

[0010] The middle of the top surface of the top cover is fixedly connected with a transparent plate, and the top of the top cover is fixedly connected with a handle.

[0011] As a further description of the above technical solution:

[0012] The front side of the bottom of the anti-corrosion material box is communicated with a feeding pipe, and the inner bottom end of the feeding pipe is threadedly connected with a threaded plug.

[0013] As a further description of the above technical solution:

[0014] The top of the fixing block is fixedly connected with a lighting lamp, and the bottom of the outer wall of the rotating plate is fixedly connected with anti-slip blocks.

[0015] As a further description of the above technical solution:

[0016] The left and right sides of the bottom of the support table are both fixedly connected with legs, and the bottoms of the legs are fixedly connected with anti-slip plates.

[0017] As a further description of the above technical solution:

[0018] The middle of the left side of the left leg is fixedly connected with a storage battery.

[0019] As a further description of the above technical solution:

[0020] The middle of the right side of the right leg is fixedly connected with a controller, and the controller is electrically connected to the telescopic rod, the lighting lamp and the material pump respectively.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present utility model, the top cover is lifted by the handle, and then it is engaged with the outer wall of the T-shaped tank through the circular card hole, so that the first sealing gasket is attached to the second sealing gasket, and the inner side of the U-shaped support rod is engaged with the outer wall of the U-shaped plate. Then, the rotating plate is moved downward. By the engagement of the U-shaped support rod and the U-shaped plate, the top cover can be limited. Therefore, it can effectively ensure the sealing performance of the reactor, avoid gas leakage, improve the reaction effect of the reactor, and increase the practicality of the equipment at the same time.

[0023] 2. In the present utility model, when the material pump is started, the anticorrosive material inside the anticorrosive material box is conveyed to the inside of the flow dividing plate through the telescopic pipe. At this time, the fixed block is moved up and down by the telescopic rod, so that the flow dividing plate is moved up and down at the same time. The anticorrosive material is evenly sprayed on the outer wall of the T-shaped tank through the high-pressure nozzle. Therefore, the durability and anticorrosion of the reactor are increased, and the service life of the reactor is improved at the same time, meeting the needs of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a front-side perspective view of the support table of a fast-pressure-relief chemical reactor proposed by the present utility model;

[0025] Figure 2 It is a split view of the T-shaped tank structure of a fast-pressure-relief chemical reactor proposed by the present utility model;

[0026] Figure 3 It is a split display view of the rotating plate of a fast-pressure-relief chemical reactor proposed by the present utility model;

[0027] Figure 4 It is a split schematic view of the support table of a fast-pressure-relief chemical reactor proposed by the present utility model.

[0028] LEGEND DESCRIPTION:

[0029] 1. Support table; 2. Anticorrosion mechanism; 201. Anticorrosive material box; 202. Feeding pipe; 203. Threaded plug; 204. Telescopic pipe; 205. Flow dividing plate; 206. High-pressure nozzle; 207. Telescopic rod; 208. Material pump; 209. Fixed block; 3. T-shaped tank; 4. Top cover; 5. Transparent plate; 6. Handle; 7. Lighting lamp; 8. Circular card hole; 9. First sealing gasket; 10. Circular plate; 11. Second sealing gasket; 12. U-shaped plate; 13. T-shaped plate; 14. Rotating plate; 15. Anti-slip block; 16. Rotating shaft; 17. U-shaped support rod; 18. Battery; 19. Leg; 20. Anti-slip plate; 21. Controller. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0031] Please refer to the attached Figure 1 - attached Figure 3 , an embodiment provided by the present invention: a rapid pressure relief type chemical reaction kettle, including a support tabletop 1 and a top cover 4. A T-shaped tank 3 is fixedly connected to the top of the support tabletop 1. A second sealing gasket 11 is fixedly connected to the top of the T-shaped tank 3. A circular clamping hole 8 is opened at the bottom near the edge of the top cover 4. A first sealing gasket 9 is fixedly connected to the inner top of the circular clamping hole 8. The bottom of the first sealing gasket 9 is in contact with the top surface of the second sealing gasket 11. U-shaped plates 12 are fixedly connected to the outer walls of the four sides of the top cover 4. A circular plate 10 is fixedly connected to the middle upper part of the outer wall of the T-shaped tank 3. T-shaped plates 13 are fixedly connected to the outer walls of the circular plate 10. The outer side of the T-shaped plate 13 is rotatably connected to a rotating shaft 16. A rotating plate 14 is rotatably connected to the outer wall of the rotating shaft 16. A U-shaped support rod 17 is rotatably connected to the outer wall of the rotating plate 14. The inner side of the U-shaped support rod 17 is engaged with the top of the U-shaped plate 12. An anti-corrosion mechanism 2 is arranged on the top of the support tabletop 1. The anti-corrosion mechanism 2 is used to prevent corrosion of the reaction kettle and improve the service life. A transparent plate 5 is fixedly connected to the middle of the top surface of the top cover 4. A handle 6 is fixedly connected to the top of the top cover 4;

[0032] Specifically, on the top of the support tabletop 1, a carefully designed T-shaped tank 3 is firmly fixed. The unique shape of the T-shaped tank 3 not only provides a large capacity but also ensures the structural stability and practicality. On the top of the T-shaped tank 3, a high-quality second sealing gasket 11 is firmly fixed. This second sealing gasket 11 adopts special materials and processes to ensure a perfect sealing effect with the top cover 4, ensuring that the top cover 4 can be firmly locked on the T-shaped tank 3. The designer fixedly connected U-shaped plates 12 to the outer walls of the four sides of the top cover 4. And on the middle upper part of the outer wall of the T-shaped tank 3, a circular plate 10 is fixedly connected. This circular plate 10 not only enhances the structural strength of the T-shaped tank 3 but also provides an installation position for the locking mechanism.

[0033] Please refer to the attached Figure 1, the anti-corrosion mechanism 2 includes an anti-corrosion material box 201. The bottom end of the anti-corrosion material box 201 is fixedly connected to the middle of the top surface of the support table 1. The top of the anti-corrosion material box 201 is connected to a material pump 208. The output end of the material pump 208 is connected to a telescopic pipe 204. The top end of the telescopic pipe 204 is connected to a flow distribution plate 205. The inner sides of the flow distribution plate 205 are connected to high-pressure nozzles 206. The left and right sides of the bottom of the support table 1 are fixedly connected to telescopic rods 207. The other ends of the telescopic rods 207 are fixedly connected to fixing blocks 209. The inward sides of the fixing blocks 209 are fixedly connected to the left and right sides of the outer wall of the flow distribution plate 205. The front side of the bottom of the anti-corrosion material box 201 is connected to a feeding pipe 202. The inner bottom end of the feeding pipe 202 is threadedly connected to a threaded plug 203;

[0034] Specifically, the output end of the material pump 208 is connected to the telescopic pipe 204. This is a specially designed pipe that can expand and contract within a certain range to adapt to the operation requirements at different heights. The top end of the telescopic pipe 204 is connected to the flow distribution plate 205. This is a key component that can evenly distribute the liquid to different positions. The inner side of the flow distribution plate 205 is provided with multiple high-pressure nozzles 206. These nozzles use high-pressure technology to spray the anti-corrosion coating onto the target surface at high speed and evenly. The design of the high-pressure nozzles 206 ensures the uniform coverage and efficient utilization of the coating, and also improves the operation efficiency.

[0035] Please refer to the appendix Figure 2 - appendix Figure 4 , the top of the fixing block 209 is fixedly connected to a lighting lamp 7. The bottom of the outer wall of the rotating plate 14 is fixedly connected to an anti-slip block 15. The left and right sides of the bottom of the support table 1 are fixedly connected to support legs 19. The bottom of the support legs 19 is fixedly connected to an anti-slip plate 20. The middle of the left side of the left support leg 19 is fixedly connected to a storage battery 18. The middle of the right side of the right support leg 19 is fixedly connected to a controller 21. The controller 21 is electrically connected to the 18, the telescopic rod 207, the lighting lamp 7, and the material pump 208;

[0036] Specifically, through the support table 1, a T-shaped tank 3 is fixed on it for storing a certain substance. The top of the support table 1 is also connected to an anti-corrosion material box 201 for storing anti-corrosion coating or other treatment liquids. The anti-corrosion material box 201 is connected to the flow distribution plate 205 through the material pump 208 and the telescopic pipe 204 to achieve uniform spraying of the coating. The design of the anti-slip block 15 can increase the friction between the rotating plate 14 and the operator's hand, preventing slipping or misoperation when rotating the rotating plate 14. This design not only improves the safety of the equipment but also enhances the user experience. The controller 21, as the power supply of the equipment, can provide stable power support for components such as the lighting lamp 7 and the material pump 208. This design enables the equipment to work independently without an external power source, improving the portability and flexibility of the equipment.

[0037] Working principle: When the chemical reactor needs to be used, first pick up the top cover 4 in cooperation with the handle 6, and then cooperate with the circular card hole 8 to engage with the outer wall top of the T-shaped tank 3, so that the first sealing gasket 9 and the second sealing gasket 11 are fitted. At this time, the rotating plate 14 fixedly connected to the anti-slip block 15 is moved upward in cooperation with the rotating shaft 16, so that the inner side of the U-shaped support rod 17 is engaged with the outer wall of the U-shaped plate 12. Then the rotating plate 14 is moved downward, and the U-shaped support rod 17 is stably engaged with the U-shaped plate 12, so as to limit the top cover 4, making the T-shaped tank 3 effectively sealed. Therefore, the sealing performance of the reactor can be effectively ensured, avoiding gas leakage, improving the reaction effect of the reactor, and increasing the practicability of the equipment. After that, start the feed pump 208, and cooperate with the telescopic pipe 204 to convey the anticorrosive material inside the anticorrosive material box 201 to the inside of the flow dividing plate 205. At this time, cooperate with the telescopic rod 207 to move the fixed block 209 up and down, so that the flow dividing plate 205 moves up and down at the same time, and evenly spray the anticorrosive material on the outer wall of the T-shaped tank 3 through the high-pressure nozzle 206. Therefore, the durability and anticorrosion of the reactor are increased, and the service life of the reactor is improved, meeting the needs of the operator.

[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A rapid pressure relief chemical reactor, comprising a support table (1) and a top cover (4), characterized in that: The top of the support table (1) is fixedly connected to a T-shaped tank (3), the top of the T-shaped tank (3) is fixedly connected to a second sealing gasket (11), the bottom of the top cover (4) is provided with a circular clamping hole (8) near the edge, the inner top of the circular clamping hole (8) is fixedly connected to a first sealing gasket (9), the bottom of the first sealing gasket (9) is in contact with the top surface of the second sealing gasket (11), the outer wall of the top cover (4) is fixedly connected to a U-shaped plate (12) on all sides, and the upper middle end of the outer wall of the T-shaped tank (3) is fixedly connected to a circular plate (10) The outer wall of the circular plate (10) is fixedly connected to a T-shaped plate (13), the outward side of the T-shaped plate (13) is rotatably connected to a rotating shaft (16), the outer wall of the rotating shaft (16) is rotatably connected to a rotating plate (14), the outer wall of the rotating plate (14) is rotatably connected to a U-shaped support rod (17), the inner side of the U-shaped support rod (17) is engaged with the top of the U-shaped plate (12), and the top of the support table (1) is provided with an anti-corrosion mechanism (2), which is used to prevent corrosion of the reactor and increase its service life.

2. A rapid pressure relief chemical reactor according to claim 1, characterized in that: The anti-corrosion mechanism (2) comprises an anti-corrosion material box (201), the bottom end of the anti-corrosion material box (201) is fixedly connected to the middle of the top surface of the support table (1), the top of the anti-corrosion material box (201) is connected to a material pump (208), the output end of the material pump (208) is connected to a telescopic tube (204), the top end of the telescopic tube (204) is connected to a diverter plate (205), the inner side of the diverter plate (205) is connected to a high-pressure nozzle (206), the left and right sides of the bottom of the support table (1) are fixedly connected to a telescopic rod (207), the other end of the telescopic rod (207) is fixedly connected to a fixed block (209), and the inward side of the fixed block (209) is fixedly connected to the left and right sides of the outer wall of the diverter plate (205).

3. A rapid pressure relief chemical reactor according to claim 1, characterized in that: A transparent plate (5) is fixedly connected to the middle of the top surface of the top cover (4), and a handle (6) is fixedly connected to the top of the top cover (4).

4. A rapid pressure relief chemical reactor according to claim 2, characterized in that: The front side of the bottom of the anti-corrosion material box (201) is connected to a feeding pipe (202), and the inner bottom end of the feeding pipe (202) is threadedly connected to a threaded plug (203).

5. A rapid pressure relief chemical reactor according to claim 2, characterized in that: The top of the fixed block (209) is fixedly connected to a lighting lamp (7), and the bottom of the outer wall of the rotating plate (14) is fixedly connected to an anti-sliding block (15).

6. A rapid pressure relief chemical reactor according to claim 1, characterized in that: The left and right sides of the bottom of the support table (1) are fixedly connected with supporting legs (19), and the bottom of the supporting legs (19) is fixedly connected with an anti-slip plate (20).

7. A rapid pressure relief chemical reactor according to claim 6, characterized in that: A storage battery (18) is fixedly connected to the left middle portion of the left supporting leg (19).

8. A rapid pressure relief chemical reactor according to claim 6, characterized in that: A controller (21) is fixedly connected to the middle part of the right side of the right side support leg (19), and the controller (21) is electrically connected to (18), the telescopic rod (207), the lighting lamp (7) and the material pump (208) respectively.