Simple sampling type rectifying head
Through the design of a simple sampling distillation head, the use of a tee-way plug-cock valve and sampling tube to achieve online sampling and timely collection, solving the problems of cumbersome sampling operations and waste of materials in the prior art, and providing efficient material collection and data accuracy.
Patent Information
- Application Number
- CN202422225787.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing distillation heads are cumbersome during multiple sampling processes, and the materials are wasted during the laboratory tests, so the materials produced by the test results cannot be collected in time.
A simple sampling distillation head is designed, using a combination of a three-way stopcock valve and a sampling tube to realize online sampling and timely collection of materials. The material flow direction is controlled through the rotation of the stopcock valve, and the two feeding bottles work in turn to reduce material losses.
It realizes online sampling and timely collection of materials at any time, simple operation, reduces material losses, and provides accurate experimental data.
Smart Images

Figure CN223042753U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of distillation heads, and particularly relates to a simple sampling type distillation head. Background Art
[0002] In practical applications, when fractionating materials, it is necessary to continuously sample during the fractionation process. After detection, the purity of the fractionated materials can be known. For the fractionation heads in the prior art, when sampling, although the receiving bottle can be replaced under reduced pressure, for multiple samplings, it is rather cumbersome to replace the receiving bottle back and forth. At the same time, since it is a small-scale laboratory test, the amount of materials is originally small, and the detection takes a certain amount of time, resulting in waste of the materials produced during the period from sampling to the appearance of the detection results without being collected in time. Content of the Utility Model
[0003] To solve the above technical problems, a first aspect of an embodiment of the utility model provides a simple sampling type distillation head, which includes a distillation head body. One side of the upper part of the distillation head body is provided with a side tube. The bottom of the side tube is connected to a branch tube, and a detachable first receiving bottle is sleeved at the lower end of the branch tube.
[0004] A three-way stopcock A is also installed on the side tube. An outlet tube is provided on the same side as the side tube at the lower part of the distillation head body. The end of the outlet tube is located inside the branch tube and directly above the first receiving bottle. Among them, the distillation head body is respectively communicated with the branch tube through the side tube and the outlet tube.
[0005] And, a three-way stopcock B and a three-way stopcock C are also provided on the outlet tube.
[0006] Further, sampling tubes are installed on the side outlet ports of the three-way stopcock B and the three-way stopcock C, and a second receiving bottle is also provided on one of the sampling tubes.
[0007] Further, a vacuum tube is also connected to the side tube, and the vacuum tube is located between the three-way stopcock A and the distillation head body.
[0008] Further, an exhaust pipe is also installed on the side outlet port of the three-way stopcock A.
[0009] Further, the three-way stopcock A, the three-way stopcock B, and the three-way stopcock C have the same structure. The three-way stopcock A, the three-way stopcock B, and the three-way stopcock C are all provided with port A, port B, and port C. Among them, port A and port B are arranged on the same pipeline, and port C is located on the side of the valve body.
[0010] Further, in the three-way stop valve A, port A and port B are connected to the side pipe, and the side port C is installed on the exhaust pipe;
[0011] In the three-way stop valve B and the three-way stop valve C, port A and port B are connected to the discharge pipe, and sampling pipes are installed on the side port C of each of them. The second aspect of the embodiment of the present invention provides a simple sampling type rectifying head, including a rectifying head body. On one side of the upper part of the rectifying head body, there is a side pipe. The bottom of the side pipe is connected to a branch pipe, and a first receiving bottle is sleeved at the lower end of the branch pipe;
[0012] A three-way stop valve A is installed on the side pipe. A discharge pipe is provided on the same side as the side pipe at the lower part of the rectifying head body. The end of the discharge pipe is located inside the branch pipe and directly above the first receiving bottle;
[0013] A three-way stop valve B is provided on the discharge pipe, and a three-way stop valve C is arranged between the three-way stop valve A and the rectifying head body on the side pipe. The three-way stop valve A, the three-way stop valve B, and the three-way stop valve C have the same structure;
[0014] Each valve body is provided with port A, port B, and port C. Port A and port B are on the same pipeline, and port C is located on the side of the valve body;
[0015] In the three-way stop valve A and the three-way stop valve C, port A and port B are connected to the side pipe. A vacuum pipe is installed at port C on the side of the three-way stop valve C, and an exhaust pipe is installed at the side outlet of the three-way stop valve A;
[0016] In the three-way stop valve B, port A and port B are connected to the discharge pipe, and sampling pipes are installed on the side port C of each of them. The sampling pipes are connected to a second receiving bottle.
[0017] Compared with the prior art, the present invention has the following technical effects and advantages:
[0018] The present invention can realize on-line sampling at any time and timely collect the material after sampling. At the same time, with two receiving ports, when one bottle is full of the received material, it can be quickly switched to the other receiving bottle for receiving. The operation is simple, the sampling is convenient, and at the same time, it can effectively collect the material, reduce the material loss, and collect the material with double receiving ports. Description of the Drawings
[0019] Figure 1 is a schematic structural diagram of a simple sampling type rectifying head provided by Embodiment 1 of the present application;
[0020] Figure 2 is the front view of a simple sampling type rectifying head provided by Embodiment 1 of the present application;
[0021] Figure 3 It is a partial explosion view of a simple sampling type distillation head provided in Embodiment 1 of the present application;
[0022] Figure 4 It is a structural schematic diagram of three-way stop valves A / B / C in a simple sampling type distillation head provided in Embodiment 1 of the present application;
[0023] Figure 5 It is a structural schematic diagram of a simple sampling type distillation head provided in Embodiment 2 of the present application.
[0024] In the figure:
[0025] 1. Distillation head body; 2. Side pipe; 3. Branch pipe; 4. Discharge pipe; 5. First receiving bottle; 6. Second receiving bottle; 7. Three-way stop valve A; 8. Three-way stop valve B; 9. Three-way stop valve C; 10. Vacuum pipe; 11. Exhaust pipe; 12. Sampling pipe. Detailed implementation manners
[0026] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation manners. The embodiments of the present utility model are given for purposes of illustration and description, and are not exhaustive or limit the present utility model to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present utility model, and enable those of ordinary skill in the art to understand the present utility model and thus design various embodiments with various modifications suitable for specific purposes.
[0027] Embodiment 1
[0028] Please refer to Figures 1 to 4 , in this embodiment, a simple sampling type distillation head is provided, which includes a distillation head body 1. A side pipe 2 is provided on one side of the upper part of the distillation head body 1. The bottom of the side pipe 2 is connected to a branch pipe 3, and a first receiving bottle 5 is sleeved at the lower end of the branch pipe 3. The first receiving bottle 5 is detachably connected to the branch pipe 3 and can be removed after being filled with materials. A three-way stop valve A 7 is installed on the side pipe 2. At the same time, a discharge pipe 4 is also provided on the lower part of the distillation head body 1 on the same side as the side pipe 2. The materials generated after distillation will flow out from the discharge pipe 4. The end of the discharge pipe 4 is located inside the branch pipe 3 and directly above the first receiving bottle 5, so that the discharged materials can enter the first receiving bottle 5. Among them, the distillation head body 1 is respectively communicated with the branch pipe 3 through the side pipe 2 and the discharge pipe 4;
[0029] Moreover, a three-way stop valve B8 and a three-way stop valve C9 are also provided on the discharge pipe 4. The structures of the two are the same. A sampling pipe 12 is installed on one of their outlets. Moreover, a second receiving bottle 6 is provided on one of the sampling pipes 12, that is, receiving of materials can also be achieved from the sampling pipe 12. In this way, after the first receiving bottle 5 is filled with materials, without stopping the operation, materials can be directly received from one of the sampling pipes 12, enabling continuous operation. Moreover, since there are two sampling pipes 12, it will not affect sampling, achieving the effect of convenient sampling;
[0030] A vacuum pipe 10 is also connected between the three-way stop valve A7 and the distillation head body 1 on the side pipe 2. The vacuum pipe 10 serves to evacuate the air, and an exhaust pipe 11 is also installed on the side outlet of the three-way stop valve A7;
[0031] It should be noted that the structures of the three-way stop valve A7, the three-way stop valve B8, and the three-way stop valve C9 are the same. One end of the valve body of any one rotary valve is port A, and the other end is port B. Port A and port B are on the same pipeline, and port C is located on the side of the valve body. The mutual connection between the three ports is achieved by manually controlling the valve core (in this application, in combination with the attached drawings, the port at the upper end of the stop valve is taken as A, and the port at the lower side is taken as B);
[0032] Based on this, in this embodiment, port A, port B of the three-way stop valve A7 are connected to the side pipe 2, and the side port C is installed on the exhaust pipe 11;
[0033] For the three-way stop valve B8 and the three-way stop valve C9, port A, port B are connected to the discharge pipe 4, and sampling pipes 12 are installed on their side ports C;
[0034] During use, usually during discharging, one of the positions at the sampling pipe 12 of the three-way stop valve B8 and the end of the discharge pipe 4 serves as the material collection port, that is, one of the first receiving bottle 5 and the second receiving bottle 6 works first. Taking the first receiving bottle 5 as an example for receiving materials;
[0035] After the distillation head starts to discharge, port A and port B of the three-way stop valve C9 and the three-way stop valve B8 are connected, making the discharge pipe 4 a passage, and the materials will flow out from the end of the discharge pipe 4 and then be collected by the first receiving bottle 5;
[0036] When sampling is required, control the three-way stop valve C9, rotate the valve to open port C, and the materials will flow out through the sampling pipe 12 to achieve the sampling operation;
[0037] After the sampling is completed, if the first material receiving bottle 5 is full of materials, the material receiving bottle is switched, the port C of the three-way stop valve C9 is closed, and the port C of the three-way stop valve B8 is opened, so that the material can enter the second material receiving bottle 6 to continue receiving materials. At this time, the port A is communicated with the port C, and the port B is closed;
[0038] The purpose of sampling is to detect the purity of the material. However, it takes a certain amount of time for the test results to come out. Once the test results meet the requirements, during the period from the sampling time to the time when the test results come out, if the material continues to flow out from the end of the discharge pipe 4 and is collected by the first material receiving bottle 5, it will cause material loss. Therefore, after sampling, it is collected at the second material receiving bottle 6. If the sampling result is qualified, the material is continuously collected. If the sampling result does not meet the requirements, re-sampling is required. After the re-sampling is completed, the collection is switched to the first material receiving bottle 5. At this time, the first material receiving bottle 5 at the end of the discharge pipe 4 has been replaced (after the first sampling is completed, when the second material receiving bottle 6 receives materials, by rotating the control three-way stop valve A7, the vacuum in the first material receiving bottle 5 is discharged through the exhaust pipe 11, the sampling bottle is removed, and an empty bottle is replaced for standby. At this time, the port A in the three-way stop valve A7 is not connected);
[0039] Through the above design, the material can be effectively collected, the material loss can be reduced, and a relatively accurate data can be obtained for the calculation of the yield in the small-scale experiment. At the same time, when collecting the effective material, both the first material receiving bottle 5 and the second material receiving bottle 6 are the material collection places. When one bottle is full, it can be immediately switched to the other bottle for collection, which is very convenient.
[0040] The utility model can realize on-line sampling at any time and timely collect the material after sampling. At the same time, there are two receiving ports. When one bottle is full of materials, it can be quickly switched to the other receiving bottle for receiving. The operation is simple, the sampling is convenient, and at the same time, the material can be effectively collected, the material loss can be reduced, and the material can be collected by the double receiving ports.
[0041] Embodiment 2
[0042] In this embodiment, a simple sampling type distillation head is provided. Please refer to Figure 5 , which includes a distillation head body 1. A side tube 2 is provided on one side of the upper part of the distillation head body 1. The bottom of the side tube 2 is connected to a branch tube 3. The lower end of the branch tube 3 is sleeved with a first material receiving bottle 5. The first material receiving bottle 5 is detachably connected to the branch tube 3 and can be removed after being filled with materials. A three-way stop valve A7 is also installed on the side tube 2. At the same time, a discharge pipe 4 is provided on the lower part of the distillation head body 1 on the same side as the side tube 2. The material generated after distillation will flow out from the discharge pipe 4. The end of the discharge pipe 4 is located inside the branch tube 3 and directly above the first material receiving bottle 5, so that the discharged material can enter the first material receiving bottle 5;
[0043] A three-way stop valve B8 is provided on the discharge pipe 4, and a three-way stop valve C9 is provided on the side pipe 2 between the three-way stop valve A7 and the rectifying head body 1. Similar to Embodiment 1, the three-way stop valve A7, the three-way stop valve B8, and the three-way stop valve C9 have the same structure. One end of the valve body of any rotary valve is port A, and the other end is port B. Port A and port B are arranged on the same pipeline, and port C is located on the side of the valve body. The mutual connection between the three ports is realized by manually controlling the valve core;
[0044] In the three-way stop valve A7 and the three-way stop valve C9, port A and port B are connected to the side pipe 2. A vacuum tube 10 is installed at port C on the side of the three-way stop valve C9, and the side outlet of the three-way stop valve A7 is installed on the exhaust pipe 11;
[0045] In the three-way stop valve B8, port A and port B are connected to the discharge pipe 4, and sampling pipes 12 are installed on port C on its side. The sampling pipes 12 are connected to the second receiving bottle 6;
[0046] During use, usually, the first receiving bottle 5 is used to receive the material. Ports A and B in the three-way stop valve B8 are connected, making the discharge pipe 4 a passage. At port C, that is, at the sampling pipe 12, it is not connected. The material will flow out from the end of the discharge pipe 4 and is then collected by the first receiving bottle 5;
[0047] During this process, port A and port C in the three-way stop valve C9 are connected, and its port B is not connected;
[0048] Port A and port B in the three-way stop valve A7 are connected, and its port C is not connected;
[0049] When sampling, place the sampling bottle at the sampling pipe 12. Keep the three-way stop valve C9 and the three-way stop valve A7 as they are. Rotate the three-way stop valve B8 to make port A and port C in the three-way stop valve B8 communicate. At this time, port B is not connected. After the sampling bottle receives a certain amount of material, rotate the three-way stop valve B8 to make port B and port C communicate. At this time, port A is not connected. At the same time, rotate the three-way stop valve A7 to make its port B and port C communicate, and keep the three-way stop valve C9 unchanged. Exhaust the vacuum in the sampling bottle through the exhaust pipe 11. After the vacuum is exhausted, remove the sampling bottle, and rotate the three-way stop valve B8 and the three-way stop valve A7 to make them in the initial state of receiving the material. In this way, online sampling can be carried out at any time until the required purity is reached.
[0050] Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art and related fields based on the embodiments in the present utility model without creative efforts shall fall within the scope of protection of the present utility model. Structures, devices, and operation methods not specifically described and explained in the present utility model shall be implemented by conventional means in the art unless otherwise specified and limited.
Claims
1. A simple extraction type distillation head, characterized in that: include: A rectification head body (1), wherein a side tube (2) is provided on one side of the upper portion of the rectification head body (1), the bottom of the side tube (2) is connected to a branch tube (3), and a detachable first material receiving bottle (5) is sleeved on the lower end of the branch tube (3); A three-way stopcock A (7) is also installed on the side tube (2), and a discharge pipe (4) is also provided at the lower part of the rectification head body (1) and on the same side as the side tube (2), wherein the end of the discharge pipe (4) is located in the branch pipe (3) and directly above the first receiving bottle (5), wherein the rectification head body (1) is connected to the branch pipe (3) via the side tube (2) and the discharge pipe (4) respectively; Furthermore, the discharge pipe (4) is also provided with a three-way stopcock valve B (8) and a three-way stopcock valve C (9).
2. The simple extraction type distillation head according to claim 1, characterized in that: The side outlets of the three-way stopcock valve B (8) and the three-way stopcock valve C (9) are both installed with sampling tubes (12), and one of the sampling tubes (12) is also provided with a second material receiving bottle (6).
3. The simple extraction type distillation head according to claim 1, characterized in that: The side tube (2) is also connected to a vacuum tube (10), and the vacuum tube (10) is located between the three-way stopcock A (7) and the rectification head body (1).
4. The simple extraction type distillation head according to claim 3, characterized in that: An exhaust pipe (11) is also installed on the side outlet of the three-way stopcock valve A (7).
5. The simple extraction type distillation head according to claim 4, characterized in that: The three-way plug valve A (7), the three-way plug valve B (8), and the three-way plug valve C (9) have the same structure. The three-way plug valve A (7), the three-way plug valve B (8), and the three-way plug valve C (9) are all provided with a port A, a port B, and a port C, wherein the port A and the port B are arranged on the same pipeline, and the port C is located on the side of the valve body.
6. The simple extraction type distillation head according to claim 5, characterized in that: Ports A and B of the three-way stopcock A (7) are connected to the side pipe (2), and port C on the side is installed on the exhaust pipe (11); Ports A and B in the three-way stopcock valve B (8) and the three-way stopcock valve C (9) are connected to the discharge pipe (4), and a sampling tube (12) is installed on the port C on the side thereof.
7. A simple extraction type distillation head, characterized in that: It comprises a rectification head body (1), wherein a side tube (2) is provided on one side of the upper part of the rectification head body (1), a branch tube (3) is connected to the bottom of the side tube (2), and a first material receiving bottle (5) is sleeved on the lower end of the branch tube (3); A three-way stopcock valve A (7) is installed on the side tube (2); a discharge pipe (4) is provided at the lower part of the rectification head body (1) and on the same side as the side tube (2); an end of the discharge pipe (4) is located inside the branch pipe (3) and directly above the first receiving bottle (5); The discharge pipe (4) is provided with a three-way plug valve B (8), and the side pipe (2) is provided with a three-way plug valve C (9) between the three-way plug valve A (7) and the rectification head body (1), wherein the three-way plug valve A (7), the three-way plug valve B (8), and the three-way plug valve C (9) have the same structure; Each valve body is provided with port A, port B and port C. Port A and port B are on the same pipeline, and port C is located on the side of the valve body; Ports A and B in the three-way plug valve A (7) and the three-way plug valve C (9) are connected to the side pipe (2), a vacuum tube (10) is installed at port C on the side of the three-way plug valve C (9), and an exhaust pipe (11) is installed at the side outlet of the three-way plug valve A (7); Ports A and B in the three-way stopcock valve B (8) are connected to the discharge pipe (4), and a sampling tube (12) is installed on the port C on its side, and the sampling tube (12) is connected to the second receiving bottle (6).