Particle classification device for color master batch production
By adding an auxiliary flip mechanism and an electromagnet to the particle sorting device, the problem of difficulty in repeated screening of color masterbatches in the prior art is solved, and rapid and continuous classification and efficient impurity removal are achieved, thereby improving the production quality of color masterbatches and the functionality of the device.
Patent Information
- Application Number
- CN202421892158.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing particle sorting devices lack auxiliary flip mechanisms, which makes it difficult for masterbatch to complete multiple repeated screening, and the classification speed and effect are relatively average.
A particle sorting device for color masterbatch production was designed, and an auxiliary flip mechanism was added. Through rapid and repeated flips, the continuous and repeated sorting of color masterbatch was realized, and an electromagnet was equipped with auxiliary decomposition removal.
The speed and efficiency of particle classification are improved, multiple consecutive repetitive classification actions are realized, the functionality and flexibility of the device are enhanced, and the production quality of masterbatch is improved.
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Figure CN223042882U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch production, and particularly relates to a particle classification device for masterbatch production. Background Technique
[0002] The full name of the masterbatch is masterbatch, which is a new type of special coloring agent for polymer materials, also known as pigment preparation. The masterbatch is mainly used in plastics. The masterbatch consists of three basic elements: pigments or dyes, carriers, and additives. To avoid affecting the production quality due to situations such as hollow, uneven particles, and continuous particles in the masterbatch during the production process, a particle classification device is usually used for screening.
[0003] Currently, when using the particle classification device, there is a lack of an auxiliary flipping mechanism. Usually, the particle classification device is realized through a screening mechanism. However, in the actual use process, due to the relatively fixed and single position of the masterbatch particles, it is difficult to complete multiple repeated screening operations. The actual classification speed and effect are relatively average. Therefore, a particle classification device for masterbatch production is proposed to facilitate the addition of an auxiliary flipping mechanism. Through rapid and repeated flipping, the masterbatch particles can be repeatedly screened, and at the same time, different classification requirements can be realized, thereby improving the use effect. Content of the Utility Model
[0004] Aiming at the problems in the prior art, the utility model provides a particle classification device for masterbatch production, which facilitates the addition of an auxiliary flipping mechanism. Through rapid and repeated flipping, the masterbatch particles can be repeatedly screened, thereby improving the use effect.
[0005] The technical solution adopted by the utility model to solve its technical problems is a particle classification device for masterbatch production, which includes a housing, a flipping assembly, and a cover plate assembly. A flipping assembly is rotatably connected inside the housing. A corresponding classification assembly is arranged on one side of the flipping assembly inside the housing. A cover plate assembly is arranged at the top inside the housing.
[0006] The flipping assembly includes a mounting post. One side of the mounting post is bolted to a flap. One side inside the flap is sleeved and connected with an extension plate. The classification assembly includes a U-shaped frame, and a sieve plate is slidably connected inside the U-shaped frame.
[0007] By adopting the above technical solution, an auxiliary flipping mechanism can be added, and continuous and repeated classification processing actions can be performed on the masterbatch particles by using the flipping action, thereby improving the use effect of the device and simultaneously accelerating the production speed and efficiency.
[0008] Specifically, an electromagnet for impurity removal is bolted to the top inside the flap.
[0009] By adopting the above technical solutions, an auxiliary impurity removal mechanism can be added, the functionality of the device can be increased, and the production quality of the masterbatch can be improved at the same time.
[0010] Specifically, a slideway corresponding to the extension plate is opened on one side inside the flap, and a compression spring is installed on one side of the extension plate in the slideway through a spring seat.
[0011] By adopting the above technical solutions, it is convenient to utilize socket connection and elastic driving force to increase the flexibility of the flipping mechanism.
[0012] Specifically, convex edges are connected to both sides of the sieve plate through bolts, and slots corresponding to the convex edges are opened on both sides inside the U-shaped frame.
[0013] By adopting the above technical solutions, it is convenient to improve the flexibility and convenience of disassembly and assembly of the sieve plate by using the plug-in limit method.
[0014] Specifically, the cover plate assembly includes a cover plate. Rotating shafts are connected to both sides of the cover plate through bolts, and the cover plate is rotatably connected to the housing through the rotating shafts. A coil spring is sleeved on the periphery of the rotating shaft. One end of the coil spring is connected to the rotating shaft by welding, and the other end of the coil spring is connected to the housing through a card slot.
[0015] By adopting the above technical solutions, it is convenient to add a cover plate mechanism and improve the stability during the classification process of the masterbatch.
[0016] Specifically, the housing includes a classification groove. A discharge port is opened at the bottom of the housing, a waste discharge port is opened on one side of the housing, a servo motor is connected to the surface of the housing through bolts, and the servo motor is connected to a mounting post through a drive shaft.
[0017] By adopting the above technical solutions, it is convenient to discharge the classified impurities and particles.
[0018] Advantages of the present utility model:
[0019] (1) For a particle classification device for masterbatch production of the present utility model, by providing the mounting post, flap, extension plate, U-shaped frame and sieve plate, a flipping mechanism can be added, and the masterbatch can be screened and classified by using the method of auxiliary rapid flipping. The structure is simple and easy to operate, and multiple consecutive repeated classification actions can be realized, so as to improve the classification efficiency and speed. At the same time, the screening and classification effect can be adjusted according to actual processing needs, and the use is more flexible and reliable.
[0020] (2) For a particle classification device for masterbatch production of the present utility model, by providing the flap and electromagnet, an auxiliary impurity removal mechanism can be added, and the iron filings impurities doped in the masterbatch can be screened out and removed by using the magnetic force generated by energization, thereby increasing the functionality of the device and being beneficial to improving the production quality of the masterbatch. Brief Description of the Drawings
[0021] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0022] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0023] Figure 2 is a schematic diagram of the sectional structure of the housing of the present utility model;
[0024] Figure 3 is a schematic diagram of the structure of the flipping assembly of the present utility model;
[0025] Figure 4 is a schematic diagram of the structure of the classification assembly of the present utility model;
[0026] Figure 5 is a schematic diagram of the sectional structure of the flap of the present utility model;
[0027] Figure 6 is a schematic diagram of the structure of the cover plate assembly of the present utility model;
[0028] In the figure: 1. Housing; 101. Classification groove; 102. Discharge port; 103. Impurity discharge port; 2. Flipping assembly; 201. Mounting post; 202. Flap; 203. Flap; 204. Electromagnet; 205. Slideway; 206. Compression spring; 3. Classification assembly; 301. U-shaped frame; 302. Sieve plate; 303. Convex edge; 304. Slot; 4. Cover plate assembly; 401. Cover plate; 402. Rotating shaft; 403. Torsion spring; 5. Servo motor. Detailed Embodiments
[0029] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0030] In order to facilitate the addition of an auxiliary flipping mechanism, through rapid and repeated flipping, the masterbatch can be repeatedly screened, thereby improving the use effect. As Figure 1-4 shown, a kind of particle classification device for masterbatch production described in the present utility model includes a housing 1, a flipping assembly 2 and a cover plate assembly 4. The flipping assembly 2 is rotatably connected inside the housing 1. A corresponding classification assembly 3 is arranged on one side of the flipping assembly 2 inside the housing 1, and a cover plate assembly 4 is arranged at the top inside the housing 1;
[0031] The flipping assembly 2 includes a mounting post 201. One side of the mounting post 201 is bolted to a flap 202. One side inside the flap 202 is sleeved with an extension plate 203. The classification assembly 3 includes a U-shaped frame 301, and a sieve plate 302 is slidably connected inside the U-shaped frame 301.
[0032] During use, by means of the mounting posts 201, the flap 202, the extension plate 203, the U-shaped frame 301 and the sieve plate 302, an auxiliary flipping mechanism can be added. By using the repeated flipping action, the masterbatch can be quickly and continuously screened and classified, thereby improving the particle classification speed and efficiency. Moreover, it can also adapt to different classification requirements and improve the flexibility of use.
[0033] For improvement, exemplary, such as Figure 3 , Figure 5 As shown, the present utility model further includes that an electromagnet 204 for impurity removal is connected to the top inside the flap 202 through bolts.
[0034] During use, through the electromagnet 204, the magnetic force generated by energization can be utilized to adsorb the iron filings and impurities doped in the masterbatch, thereby achieving the effect of auxiliary impurity removal and cleaning. While increasing the functionality of the device, the practicality of use is greatly improved, and it is also beneficial to improve the production quality of the masterbatch.
[0035] Exemplary, such as Figure 5 As shown, the present utility model further includes that a slideway 205 corresponding to the extension plate 203 is provided on one side inside the flap 202, and a compression spring 206 is installed on one side of the extension plate 203 in the slideway 205 through a spring seat.
[0036] During use, through the slideway 205 and the compression spring 206, the elastic driving force can be utilized to increase the flexibility and stability of the use of the flap assembly 2, thereby adapting to the space environment inside the device. The end of the extension plate 203 is an arc-shaped structure.
[0037] Exemplary, such as Figure 4 As shown, the present utility model further includes that convex edges 303 are connected to both sides of the sieve plate 302 through bolts, and insertion slots 304 corresponding to the convex edges 303 are provided on both sides inside the U-shaped frame 301.
[0038] During use, through the convex edges 303 and the insertion slots 304, the convenience of disassembling and replacing the sieve plate 302 can be improved by means of insertion, and further improve the flexibility of the device use.
[0039] Exemplary, such as Figure 6 As shown, the present utility model further includes that the cover plate assembly 4 includes a cover plate 401. Both sides of the cover plate 401 are connected to a rotating shaft 402 through bolts, and the cover plate 401 is rotationally connected to the housing 1 through the rotating shaft 402. A coil spring 403 is sleeved on the periphery of the rotating shaft 402. One end of the coil spring 403 is connected to the rotating shaft 402 by welding, and the other end of the coil spring 403 is connected to the housing 1 through a card slot.
[0040] During use, through the cover plate 401, the rotating shaft 402, and the torsion spring 403, an auxiliary cover plate mechanism can be added to improve the stability of the device during the classification and flipping of masterbatch, and prevent it from flying out of the device, thus avoiding waste of resources.
[0041] Exemplarily, as Figure 1 , Figure 2 shown, the present utility model further includes that the housing 1 includes a classification groove 101, a discharge port 102 is opened at the bottom of the housing 1, a waste discharge port 103 is opened on one side of the housing 1, the surface of the housing 1 is connected to a servo motor 5 by bolts, and the servo motor 5 is connected to a mounting column 201 through a drive shaft.
[0042] During use, through the classification groove 101, the discharge port 102, and the waste discharge port 103, it is convenient to discharge and recycle the separated masterbatch and impurities, and clean them, thereby improving the convenience of use.
[0043] When the present utility model is in use, first, the operator pulls up the cover plate 401, pours the masterbatch onto the flap 202 on one side of the classification groove 101. According to the actual particle classification size requirements, the convex edge 303 of the corresponding sieve plate 302 is inserted into the corresponding slot 304 of the U-shaped frame 301. Then, the operator manually turns on the servo motor 5 to drive the flap 202 to quickly flip upwards to one side of the sieve plate 302, and throws the masterbatch towards the sieve plate 302. The masterbatch particles are screened and classified through the through holes of the sieve plate 302. The qualified masterbatch passes through the sieve holes of the sieve plate 302 and enters the classification groove 101, and is sent out through the discharge port 102 to complete classification and recycling. At the same time, through the reciprocating flipping of the mounting column 201 and the flap 202, continuous and repeated classification operations can be performed on the masterbatch. The structure is simple and easy to operate, the use is more reasonable and reliable, and the convenience of use is relatively high;
[0044] Moreover, while the masterbatch is being screened and classified, the electromagnet 204 can also be manually turned on. Through the magnetic force generated by energization, the iron filings and impurities doped in the masterbatch are adsorbed. After the classification and screening treatment of the masterbatch is completed, it is sent out of the housing 1 through the waste discharge port 103 to complete auxiliary impurity removal, greatly increasing the functionality of the device and improving the use effect.
[0045] The above shows and describes the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of protection required by the present utility model. The scope of protection required by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A particle classification device for masterbatch production, characterized in that It includes a housing (1), a flipping assembly (2) and a cover plate assembly (4). A flipping assembly (2) is rotatably connected inside the housing (1). A corresponding sorting assembly (3) is arranged on one side of the flipping assembly (2) inside the housing (1). A cover plate assembly (4) is arranged at the top inside the housing (1). The flipping assembly (2) includes a mounting post (201). A flap (202) is bolted to one side of the mounting post (201). An extension plate (203) is sleeved and connected to one side inside the flap (202). The sorting assembly (3) includes a U-shaped frame (301). A sieve plate (302) is slidably connected inside the U-shaped frame (301).
2. The particle classification device for masterbatch production according to claim 1, wherein, An electromagnet (204) for impurity removal is bolted to the top inside the flap (202).
3. The particle classification device for masterbatch production according to claim 1, characterized in that, A slideway (205) corresponding to the extension plate (203) is formed on one side inside the flap (202). A compression spring (206) is installed on one side of the extension plate (203) inside the slideway (205) through a spring seat.
4. A particle classification device for masterbatch production according to claim 1, characterized in that, Convex edges (303) are bolted to both sides of the sieve plate (302). Slots (304) corresponding to the convex edges (303) are formed on both sides inside the U-shaped frame (301).
5. The particle classification device for masterbatch production according to claim 1, characterized in that, The cover plate assembly (4) includes a cover plate (401). Shafts (402) are bolted to both sides of the cover plate (401). The cover plate (401) is rotatably connected to the housing (1) through the shafts (402). A coil spring (403) is sleeved around the shaft (402). One end of the coil spring (403) is welded to the shaft (402), and the other end of the coil spring (403) is connected to the housing (1) through a card slot.
6. The particle classification device for masterbatch production according to claim 1, wherein, The housing (1) includes a sorting groove (101). A discharge port (102) is formed at the bottom of the housing (1). A waste discharge port (103) is formed on one side of the housing (1). A servo motor (5) is bolted to the surface of the housing (1), and the servo motor (5) is connected to the mounting post (201) through a drive shaft.