Automatic cleaning device for oil seedling products
By designing an automatic cleaning device for oil seedling products that includes multiple sets of legs, through grooves, splash-proof mounting covers, cleaning components, bottle grabbing components, lifting components and transverse moving components, the problem of manual operation of the cleaning of the outer surface of the oil seedling bottle in the prior art is solved, and efficient automatic cleaning is achieved, meeting the needs of assembly line production.
Patent Information
- Application Number
- CN202422093310.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-28
AI Technical Summary
In the prior art, the cleaning of the outer surface of the filled oil seedling bottle depends on manual operation, which has high labor intensity and low cleaning efficiency, and cannot meet the needs of assembly line production.
Design an automatic cleaning device for oil seedling products, including racks of multiple sets of feet and casters, through-slots and water connection tanks, splash-proof mounting covers, cleaning components, bottle grab components, lift components and transverse components. Through the collaborative work of these components, automatic cleaning of the outer surface of the oil seedling bottle is achieved.
It realizes efficient and automatic cleaning of the outer surface of the oil seedling bottle, improves work efficiency, reduces labor intensity, and meets the needs of assembly line production.
Smart Images

Figure CN223043288U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cleaning equipment, and particularly relates to an automatic cleaning device for oil-based vaccine products. Background Technique
[0002] In recent years, the animal vaccine industry has been a highly supported industry by national industrial policies and a key area for encouragement. Vaccines can be divided into freeze-dried vaccines and oil-based vaccines. Freeze-dried vaccines are generally live vaccines, while oil-based vaccines are inactivated vaccines. Live vaccines can be further divided into highly virulent vaccines, attenuated vaccines, and moderately virulent vaccines. Oil-based vaccines, short for oil adjuvant inactivated vaccines, have been widely used in actual production due to their good immune effect and long immunity period, becoming the most commonly used vaccines.
[0003] After the production of animal vaccines is completed, the vaccine liquid needs to be filled into vaccine bottles for convenient storage and transportation. Before and after filling the vaccine bottles, cleaning is required. Before filling, it is to remove bacteria and harmful substances inside the vaccine bottles to avoid contamination of the vaccines after filling; during the filling process of the vaccines, vaccine residues will adhere to the outer surface of the vaccine bottles. If no cleaning operation is carried out, stains will be generated over time and even mildew will occur, seriously affecting the product quality. To ensure the cleanliness of the outer surface of the filled vaccine bottles, the outer surface of the vaccine bottles needs to be cleaned.
[0004] Currently, manual cleaning operations are mostly used for the filled oil-based vaccines, which have a high labor intensity, low cleaning efficiency, and cannot meet the requirements of assembly line production. Therefore, there is an urgent need to design an automatic cleaning device for oil-based vaccine products to automatically clean the outer surface of the vaccine bottles. Content of the Utility Model
[0005] The utility model provides an automatic cleaning device for oil-based vaccine products with a reasonable structural design to solve the technical problems existing in the known technology. The utility model can automatically clean the outer surface of the filled oil-based vaccine bottles, with high working efficiency and low labor intensity, and can meet the production needs of the assembly line.
[0006] The technical solution adopted by the present utility model to solve the technical problems existing in the known technology is as follows: An automatic cleaning device for oil vaccine products includes a frame with multiple groups of support feet and casters fixedly connected to the bottom. A through groove is provided in the middle of the frame, and a water receiving tank is arranged at the through groove. It also includes a splash-proof mounting cover fixedly connected to the frame. A cleaning component corresponding to the water receiving tank is installed in the inner cavity of the splash-proof mounting cover for spraying and cleaning the vaccine bottles passing through the cleaning component. A transverse movement component is installed on the top surface of the splash-proof mounting cover, and a lifting component is installed on the moving end of the transverse movement component. It further includes multiple groups of bottle gripping components installed on the moving end of the lifting component for gripping the vaccine bottles and driving the vaccine bottles to rotate. A notch for the transverse movement of the bottle gripping component is provided in the middle of the splash-proof mounting cover. The cleaning component includes multiple groups of roller brush mechanisms arranged on both sides of the bottle gripping component, and the multiple groups of roller brush mechanisms are arranged in pairs. It also includes two groups of main water inlet pipes arranged on both sides of the bottle gripping component. Multiple groups of water inlet branch pipes are connected in communication to each main water inlet pipe, and multiple groups of nozzles are installed on each water inlet branch pipe. It further includes an upper water pump installed on the main water inlet pipe.
[0007] The advantages and positive effects of the present utility model are as follows: The present utility model provides an automatic cleaning device for oil vaccine products. By setting multiple groups of bottle gripping components, it can automatically grip multiple groups of oil vaccines arranged side by side and drive the gripped oil vaccines to rotate. By setting the lifting component and the transverse movement component, it can automatically achieve the gripping, translational transfer, and release of the oil vaccines. By setting the cleaning component, it can clean the oil vaccines gripped by the bottle gripping component. Among them, the combined action of the upper water pump, the main water inlet pipe, and the water inlet branch pipes can spray cleaning liquid towards the oil vaccines gripped by the bottle gripping component, and the multiple groups of roller brush mechanisms arranged in pairs and rotating can wash and clean the oil vaccines gripped by the bottle gripping component. The present utility model can automatically and comprehensively and efficiently clean the outer surface of the oil vaccines, with high working efficiency and low labor intensity.
[0008] Preferably: The roller brush mechanism includes a swing rotating shaft longitudinally arranged and rotatably connected to the splash-proof mounting cover through a rolling bearing. A roller brush frame is installed on the swing rotating shaft. A longitudinally arranged cleaning roller brush is rotatably connected to the inner end of the roller brush frame. Several spring buffer components are installed between the roller brush frame and the splash-proof mounting cover. It also includes a motor seat installed on the roller brush frame. A rotating motor is fixedly connected to the motor seat. A belt drive pair is installed between the output shaft of the rotating motor and the cleaning roller brush.
[0009] Preferably: The bottle gripping component includes a rotary cylinder installed at the lifting end of the lifting component. A jaw cylinder is installed at the rotating end of the rotary cylinder. Two groups of clamping block vertical plates are arranged oppositely on the jaw cylinder. Clamping blocks are installed on the opposite surfaces of the two groups of clamping block vertical plates. The two clamping blocks are symmetrically arranged and arc-shaped grooves adapted to the vaccine bottles are provided on the inner sides.
[0010] Preferably, the transverse movement assembly includes two sets of guide rail seats arranged in parallel, and the two sets of guide rail seats are distributed on both sides of the notch opened in the middle of the splash-proof mounting cover. Transverse movement guide rails are installed on each guide rail seat. It further includes a transverse movement mounting seat that is slidably engaged with the two sets of transverse movement guide rails through sliders. A transfer mounting seat for installing the lifting assembly is installed on the transverse movement mounting seat. It also includes a transverse movement driving member installed on the splash-proof mounting cover. A rod member is installed at the extending end of the transverse movement driving member, and the outer end of the rod member is connected to the transverse movement mounting seat through a floating joint.
[0011] Preferably, the lifting assembly includes a lifting cylinder seat installed at the moving end of the transverse movement assembly. Two longitudinally arranged lifting guide rods are slidably connected to the lifting cylinder seat through linear bearings. A guide rod seat is installed between the two sets of lifting guide rods, and a lifting mounting plate is installed at the lower end of the guide rod seat. It also includes a lifting driving member installed on the lifting cylinder seat with its extending end facing downward, and the extending end of the lifting driving member is connected to the guide rod seat.
[0012] Preferably, the cleaning assembly further includes a water supply tank installed on the frame, and the water supply tank is connected to the upper water pump through a liquid pipeline.
[0013] Preferably, it further includes two sets of linear transmission lines installed on the frame corresponding to the feeding end and the discharging end of the cleaning assembly respectively, and the linear transmission lines adopt chain plate linear transmission lines. Description of the Drawings
[0014] Figure 1 is a top view structural schematic diagram of the present utility model;
[0015] Figure 2 is a three-dimensional structural schematic diagram of the bottle gripping assembly and the lifting assembly in the present utility model;
[0016] Figure 3 is a three-dimensional structural schematic diagram of the transverse movement assembly in the present utility model;
[0017] Figure 4 is a three-dimensional structural schematic diagram of the cleaning assembly in the present utility model.
[0018] In the figure: 1. Frame; 2. Bottle-gripping assembly; 2-1. Claw cylinder; 2-2. Clamping block; 2-3. Clamping block vertical plate; 2-4. Rotary cylinder; 3. Lifting assembly; 3-1. Lifting cylinder base; 3-2. Lifting guide rod; 3-3. Lifting driving member; 3-4. Guide rod base; 3-5. Lifting mounting plate; 4. Transverse movement assembly; 4-1. Transverse movement driving member; 4-2. Guide rail base; 4-3. Transverse movement guide rail; 4-4. Transverse movement mounting seat; 4-5. Adapter mounting seat; 5. Cleaning assembly; 5-1. Roller brush mechanism; 5-1-1. Spring buffer; 5-1-2. Roller brush holder; 5-1-3. Swing rotating shaft; 5-1-4. Motor seat; 5-1-5. Rotating motor; 5-1-6. Belt pulley transmission pair; 5-1-7. Cleaning roller brush; 5-2. Water pump; 5-3. Total water inlet pipe; 5-4. Water inlet branch pipe; 6. Splash-proof mounting cover; 7. Linear transmission line. Detailed implementation mode
[0019] In order to further understand the invention content, features and effects of the present invention, the following embodiments are given for detailed description as follows:
[0020] Please refer to Figure 1 , the automatic cleaning device for oil vaccine products of the present invention includes a frame 1 fixedly connected with multiple groups of feet and casters at the bottom, a through groove is opened in the middle of the frame 1 and a water receiving tank is arranged at the through groove; this embodiment also includes a splash-proof mounting cover 6 fixedly connected to the frame 1, and a cleaning assembly 5 corresponding to the water receiving tank is installed in the inner cavity of the splash-proof mounting cover 6 for spraying and cleaning the vaccine bottles passing through the cleaning assembly 5. A transverse movement assembly 4 is installed on the top surface of the splash-proof mounting cover 6, a lifting assembly 3 is installed on the moving end of the transverse movement assembly 4, and multiple groups of bottle-gripping assemblies 2 are installed on the moving end of the lifting assembly 3 for gripping the vaccine bottles and driving the vaccine bottles to rotate; in addition, a notch for the transverse movement of the bottle-gripping assembly 2 is opened in the middle of the splash-proof mounting cover 6. In addition, this embodiment also includes two groups of linear transmission lines 7 respectively corresponding to the feeding end and the discharging end of the cleaning assembly 5 installed on the frame 1, and the linear transmission line 7 adopts a chain plate linear transmission line.
[0021] As Figure 4 shown, the above-mentioned cleaning assembly 5 includes multiple groups of roller brush mechanisms 5-1 arranged on both sides of the bottle-gripping assembly 2, wherein, multiple groups of roller brush mechanisms 5-1 are arranged in pairs; the cleaning assembly 5 also includes two groups of total water inlet pipes 5-3 arranged on both sides of the bottle-gripping assembly 2, multiple groups of water inlet branch pipes 5-4 are connected and communicated on each total water inlet pipe 5-3, and multiple groups of nozzles are installed on each water inlet branch pipe 5-4; it also includes a water pump 5-2 installed on the total water inlet pipe 5-3. In addition, the cleaning assembly 5 also includes a water supply tank (not shown in the figure) installed on the frame 1, and the water supply tank is connected to the water pump 5-2 through a liquid pipeline. In this embodiment, two groups of the above-mentioned water supply tanks are provided, and the two groups of water supply tanks are respectively arranged on both sides of the linear transmission line 7.
[0022] As shown Figure 4 in the figure, the above-mentioned roller brush mechanism 5-1 includes a swing rotating shaft 5-1-3 that is longitudinally arranged and rotatably connected to the splash-proof mounting cover 6 through a rolling bearing. A roller brush holder 5-1-2 is mounted on the swing rotating shaft 5-1-3. A longitudinally arranged cleaning roller brush 5-1-7 is rotatably connected to the inner end of the roller brush holder 5-1-2. A plurality of spring buffer members 5-1-1 are mounted between the roller brush holder 5-1-2 and the splash-proof mounting cover 6. The roller brush mechanism 5-1 further includes a motor base 5-1-4 mounted on the roller brush holder 5-1-2. A rotating motor 5-1-5 is fixedly connected to the motor base 5-1-4. A belt pulley transmission pair 5-1-6 is mounted between the output shaft of the rotating motor 5-1-5 and the cleaning roller brush 5-1-7. Among them, the above-mentioned belt pulley transmission pair 5-1-6 includes a driving belt pulley key-connected to the output shaft of the rotating motor 5-1-5, and also includes a driven belt pulley key-connected to the rotating shaft of the cleaning roller brush 5-1-7. A belt is drivingly connected between the driving belt pulley and the driven belt pulley.
[0023] As shown Figure 4 in the figure, the above-mentioned spring buffer member 5-1-1 includes a shock-absorbing column and a shock-absorbing rod that are pivotally connected to the splash-proof mounting cover 6 and the roller brush holder 5-1-2 respectively. The above-mentioned shock-absorbing column and shock-absorbing rod are slidably connected. In addition, a buffer spring is sleeved on the shock-absorbing column and the shock-absorbing rod.
[0024] Further, in this embodiment, the above-mentioned roller brush holder 5-1-2 includes two groups of plate members that are distributed up and down and are fixedly connected to the upper and lower ends of the swing rotating shaft 5-1-3 respectively. The above-mentioned two groups of plate members are respectively rotatably connected to the upper and lower ends of the rotating shaft of the cleaning roller brush 5-1-7 through thrust ball bearings. In addition, a vertical plate that connects the two together is mounted between the above-mentioned two groups of plate members. A plurality of spring buffer members 5-1-1 are mounted between the vertical plate and the splash-proof mounting cover 6.
[0025] As shown Figure 3As shown in the figure, the above-mentioned transverse movement assembly 4 includes two sets of guide rail seats 4-2 arranged in parallel, and the two sets of guide rail seats 4-2 are distributed on both sides of the notch opened in the middle of the splash-proof mounting cover 6. A transverse movement guide rail 4-3 is installed on each guide rail seat 4-2. It also includes a transverse movement mounting seat 4-4 that is slidably matched with the two sets of transverse movement guide rails 4-3 through sliders. A transfer mounting seat 4-5 for installing the lifting assembly 3 is installed on the transverse movement mounting seat 4-4. It further includes a transverse movement driving member 4-1 installed on the splash-proof mounting cover 6. A rod is installed at the extending end of the transverse movement driving member 4-1, and the outer end of the rod is connected to the transverse movement mounting seat 4-4 through a floating joint. The transverse movement driving member 4-1 adopts a linear cylinder or a linear electric cylinder. The above-mentioned two sets of transverse movement guide rails 4-3 are arranged in parallel, and the extending direction of the transverse movement guide rail 4-3 is consistent with the length direction of the notch opened in the middle of the splash-proof mounting cover 6. Limit blocks are installed at both ends of the corresponding transverse movement guide rail 4-3 on each guide rail seat 4-2.
[0026] Further referring to Figure 2 , the above-mentioned bottle gripping assembly 2 includes a rotary cylinder 2-4 installed at the lifting end of the lifting assembly 3. A clamping jaw cylinder 2-1 is installed at the rotating end of the rotary cylinder 2-4. Two sets of clamping block vertical plates 2-3 arranged oppositely are installed on the clamping jaw cylinder 2-1. Clamping blocks 2-2 are installed on the opposite surfaces of the two sets of clamping block vertical plates 2-3. The two clamping blocks 2-2 are symmetrically arranged and arc-shaped grooves adapted to the vaccine bottles are opened on the inner sides. In this embodiment, at least two sets of the above-mentioned bottle gripping assemblies 2 are provided, and at least two sets of bottle gripping assemblies 2 are equally spaced.
[0027] As Figure 2 shown, the above-mentioned lifting assembly 3 includes a lifting cylinder seat 3-1 installed on the transfer mounting seat 4-5 in the transverse movement assembly 4. Two sets of longitudinally arranged lifting guide rods 3-2 are slidably connected to the lifting cylinder seat 3-1 through linear bearings. A guide rod seat 3-4 is installed between the two sets of lifting guide rods 3-2. A lifting mounting plate 3-5 is installed at the lower end of the guide rod seat 3-4. The lifting assembly 3 further includes a lifting driving member 3-3 installed on the lifting cylinder seat 3-1 with its extending end facing downward. The extending end of the lifting driving member 3-3 is connected to the guide rod seat 3-4. Among them, the above-mentioned lifting driving member 3-3 and the transverse movement driving member 4-1 both adopt a linear cylinder or a linear electric cylinder.
[0028] Working principle:
[0029] The straight transmission line 7 transports the oil seedlings to the feeding end of the cleaning assembly 5. The piston rod of the transverse movement driving part 4-1 in the transverse movement assembly 4 extends, driving the bottle grasping assembly 2 to translate above the oil seedlings located at the feeding end of the cleaning assembly 5. The piston rod of the lifting driving part 3-3 in the lifting assembly 3 extends, driving the bottle grasping assembly 2 to move downward to a position where the bottle grasping assembly 2 can grasp the oil seedlings. The clamping jaw cylinder 2-1 in the bottle grasping assembly 2 starts to drive the two sets of oppositely arranged clamping blocks 2-2 to gather and clamp the corresponding oil seedlings. At the same time, the rotary cylinder 2-4 drives the clamped oil seedlings to rotate. At the same time, the piston rod of the transverse movement driving part 4-1 retracts, driving the oil seedlings clamped by the bottle grasping assembly 2 to slowly pass through the cleaning assembly 5. Each rotary motor 5-1-5 in the cleaning assembly 5 drives the corresponding cleaning roller brush 5-1-7 to rotate. At the same time, the water pump 5-2 pumps the cleaning liquid into the water inlet main pipe 5-3. The cleaning liquid is sprayed from each nozzle on each water inlet branch pipe 5-4 onto the oil seedlings. The oil seedlings are driven by the transverse movement driving part 4-1 in the transverse movement assembly 4 to pass through the two sets of cleaning roller brushes 5-1-7 arranged in pairs in sequence. At the same time, the rotary cylinder 2-4 drives the above-mentioned oil seedlings to rotate, facilitating the relatively comprehensive cleaning operation of the oil seedlings by the rotating cleaning roller brushes 5-1-7. Driven by the transverse movement driving part 4-1, the oil seedlings that have completed the cleaning operation are transferred to the transmission surface of the straight transmission line 7 and then transferred out of the cleaning device; during the cleaning operation, the generated waste water flows from the through groove in the middle of the frame 1 into the water receiving tank for subsequent treatment and reuse.
Claims
1. An automatic cleaning device for oil seedling products, characterized by: The invention comprises a frame (1) having a plurality of groups of legs and casters fixedly connected to the bottom, a through slot being opened in the middle of the frame (1) and a water receiving box being arranged at the through slot; a splash-proof mounting cover (6) fixedly connected to the frame (1), a cleaning assembly (5) arranged corresponding to the water receiving box being installed in the inner cavity of the splash-proof mounting cover (6) and used for spraying and cleaning vaccine bottles passing through the cleaning assembly (5); a transverse movement assembly (4) being installed on the top surface of the splash-proof mounting cover (6), a lifting assembly (3) being installed at the moving end of the transverse movement assembly (4), and a plurality of groups of bottle grabbing assemblies (2) being installed at the moving end of the lifting assembly (3) and used for The vaccine bottle is clamped and driven to rotate; a slot for allowing the bottle grabbing assembly (2) to move horizontally is provided in the middle of the splash-proof mounting cover (6); the cleaning assembly (5) comprises a plurality of roller brush mechanisms (5-1) arranged on both sides of the bottle grabbing assembly (2), and the plurality of roller brush mechanisms (5-1) are arranged in pairs; it also comprises two groups of water inlet main pipes (5-3) arranged on both sides of the bottle grabbing assembly (2), each water inlet main pipe (5-3) is connected to a plurality of water inlet branch pipes (5-4), and each water inlet branch pipe (5-4) is equipped with a plurality of nozzles; it also comprises a water supply pump (5-2) installed on the water inlet main pipe (5-3).
2. The automatic cleaning device for oil seedling products according to claim 1, characterized in that: The roller brush mechanism (5-1) comprises a swing shaft (5-1-3) which is rotatably connected to a splashproof mounting cover (6) via a rolling bearing and is arranged longitudinally, a roller brush frame (5-1-2) is mounted on the swing shaft (5-1-3), a longitudinally arranged cleaning roller brush (5-1-7) is rotatably connected to the inner end of the roller brush frame (5-1-2), and a plurality of spring buffer members (5-1-1) are mounted between the roller brush frame (5-1-2) and the splashproof mounting cover (6); and also comprises a motor seat (5-1-4) mounted on the roller brush frame (5-1-2), a rotating motor (5-1-5) is fixedly connected to the motor seat (5-1-4), and a pulley transmission pair (5-1-6) is mounted between the output shaft of the rotating motor (5-1-5) and the cleaning roller brush (5-1-7).
3. The automatic cleaning device for oil seedling products according to claim 1, characterized in that: The bottle grabbing assembly (2) comprises a rotary cylinder (2-4) installed at the lifting end of the lifting assembly (3), a clamping cylinder (2-1) installed at the rotating end of the rotary cylinder (2-4), two groups of clamping block vertical plates (2-3) arranged opposite to each other are installed on the clamping cylinder (2-1), and clamping blocks (2-2) are installed on the opposite surfaces of the two groups of clamping block vertical plates (2-3), and the two clamping blocks (2-2) are symmetrically arranged and have arc grooves on the inner side surfaces adapted to the vaccine bottle.
4. The automatic cleaning device for oil seedling products according to claim 1, characterized in that: The transverse movement assembly (4) comprises two sets of guide rail seats (4-2) arranged in parallel, the two sets of guide rail seats (4-2) are distributed on both sides of a slot opened in the middle of the splash-proof mounting cover (6), each guide rail seat (4-2) is mounted with a transverse movement guide rail (4-3), and also comprises a transverse movement mounting seat (4-4) slidably matched with the two sets of transverse movement guide rails (4-3) through a slider, a transfer mounting seat (4-5) for mounting the lifting assembly (3) is mounted on the transverse movement mounting seat (4-4), and also comprises a transverse movement driving member (4-1) mounted on the splash-proof mounting cover (6), a rod member is mounted on the protruding end of the transverse movement driving member (4-1), and the outer end of the rod member is connected to the transverse movement mounting seat (4-4) through a floating joint.
5. The automatic cleaning device for oil seedling products according to claim 1, characterized in that: The lifting assembly (3) comprises a lifting cylinder seat (3-1) installed at the moving end of the transverse movement assembly (4), two groups of lifting guide rods (3-2) arranged longitudinally are slidably connected to the lifting cylinder seat (3-1) through linear bearings, a guide rod seat (3-4) is installed between the two groups of lifting guide rods (3-2), and a lifting mounting plate (3-5) is installed at the lower end of the guide rod seat (3-4); and also comprises a lifting drive member (3-3) installed on the lifting cylinder seat (3-1) with its protruding end facing downward, and the protruding end of the lifting drive member (3-3) is connected to the guide rod seat (3-4).
6. The automatic cleaning device for oil seedling products according to claim 1, characterized in that: The cleaning assembly (5) also includes a water supply tank installed on the frame (1), and the water supply tank is connected to the water supply pump (5-2) through a liquid pipeline.
7. The automatic cleaning device for oil seedling products according to claim 1, characterized in that: It also includes two groups of linear transmission lines (7) installed on the frame (1) and corresponding to the feeding end and the discharging end of the cleaning component (5) respectively, and the linear transmission line (7) adopts a chain plate linear transmission line.