Automatic roundness correction machine
Through an automatic round calibration machine with inclined loading and automated operation, the problems of large space utilization and manual operation of the roller round calibration equipment in the prior art are solved, and the effects of space saving and manpower saving are achieved.
Patent Information
- Application Number
- CN202422041275.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing roll round calibration equipment requires large operating space and large manual operation, making it difficult to efficiently utilize the factory space and save manpower.
The inclined feeding method is adopted, by pressing the assembly to lift one end of the upper roller, the roller to be calibrated is ensured to be in the base area when inserting the circular roller, and the gravity slides into the processing area, combining the locking assembly and the driving cylinder to achieve automatic operation.
Effective utilization of factory space reduces additional occupied areas, saves manual operations, and improves automation and efficiency.
Smart Images

Figure CN223043372U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plate roller processing equipment, and particularly relates to an automatic roundness correcting machine. Background Technique
[0002] The manufacturing of printing plate rollers mainly includes four processes: initial coiling, roundness correction, submerged arc welding, and stiffening. These four processes were previously mostly completed manually, so the workload of workers is very large. At present, some enterprises have adopted roundness correcting machines to correct the roundness of plate rollers to be corrected.
[0003] Patent CN116237396A discloses a device and a roundness correction method for plate roller roundness correction. The device includes a machine body, an upper roller and a lower roller arranged in a triangular shape between the two side plates of the machine body, a servo electric cylinder arranged on the upper roller and used to provide the driving force for the up and down movement and the buckling and overturning driving force of the upper roller, and a lower roller servo motor arranged on the lower roller and used to provide the driving force for the self-rotation of the lower roller. However, the above device directly sleeved the plate roller to be corrected on the upper roller, which requires a large operating space and is not convenient. Content of the Utility Model
[0004] The purpose of the utility model is to provide an automatic roundness correcting machine to overcome at least one of the defects existing in the above-mentioned prior art. Compared with the parallel feeding of the prior art, the roundness correcting machine of the utility model changes the parallel feeding to inclined feeding. The roundness correcting machine of the utility model raises one end of the upper roller through a pressing component. When inserting the plate roller to be corrected into the upper roller, it can ensure that the outer end of the plate roller to be corrected is also within the machine base area, avoiding that when feeding in parallel, the outer end of the plate roller to be corrected extends into the machine base area, that is, it needs to occupy an area additional to the machine base, thereby effectively utilizing the factory building space; in addition, the roundness correcting machine of the utility model feeds in an inclined manner. When inserting the plate roller to be corrected into the upper roller, the plate roller to be corrected slides into the processing area by gravity, while the prior art needs to manually place the plate roller to be corrected in the processing area, effectively saving manpower.
[0005] The purpose of the utility model can be realized by the following technical solutions:
[0006] An automatic roundness correcting machine, including a machine base, a pair of support seats arranged on the machine base, a pair of lower rollers arranged between the pair of support seats, a lower roller servo motor arranged on the pair of lower rollers and used to provide the driving force for the self-rotation of the pair of lower rollers, an upper roller arranged directly above the pair of lower rollers, and further including:
[0007] A pressing block arranged at one end of the upper roller;
[0008] A locking component arranged on the machine base, and the locking component is connected to the end of the upper roller where the pressing block is not arranged;
[0009] A pressing assembly disposed on the machine base, the pressing assembly including a support frame, a pressing head disposed on the support frame, and a first driving cylinder connected to the pressing head, the pressing head facing the pressing block.
[0010] Further, the pair of lower rollers are arranged in parallel between the pair of support seats.
[0011] Further, the upper roller is parallel to the pair of lower rollers, and the center lines of the upper roller and the pair of lower rollers are respectively located at the three vertices of the same isosceles triangle in the same longitudinal section.
[0012] Further, the upper roller is connected to the locking assembly through a connecting shaft.
[0013] Further, a spherical roller bearing is arranged in the connecting shaft.
[0014] Further, the locking assembly includes a reverse seat pin arranged on the support seat, a second driving cylinder arranged on the machine base, and a connecting rod arranged between the two. One end of the connecting rod is rotatably connected to the reverse seat pin, and the other end is rotatably connected to the second driving cylinder; the reverse seat pin is detachably connected to the upper roller.
[0015] Further, a force-applying rod for facilitating the turning down of the reverse seat pin is arranged on the reverse seat pin.
[0016] Further, a speed reducer is arranged on the lower roller servo motor.
[0017] Further, a gear meshing with the speed reducer is arranged on the lower roller.
[0018] Further, the diameter of the upper roller is smaller than the diameters of the pair of lower rollers.
[0019] Compared with the parallel feeding of the prior art, the utility model has the following beneficial effects:
[0020] (1) By using the pressing assembly to lift one end of the upper roller, when inserting the to-be-roundness-corrected plate roller into the upper roller, it can ensure that the outer end of the to-be-roundness-corrected plate roller is also within the machine base area, avoiding the situation that the outer end of the to-be-roundness-corrected plate roller extends into the machine base area during parallel feeding, that is, an additional area outside the machine base needs to be occupied, thereby effectively utilizing the factory building space.
[0021] (2) The roundness correction machine of the utility model has inclined feeding. When inserting the to-be-roundness-corrected plate roller into the upper roller, the to-be-roundness-corrected plate roller is slid into the processing area by using gravity, while the prior art parallel feeding requires manually placing the to-be-roundness-corrected plate roller in the processing area, effectively saving labor. Description of the Drawings
[0022] Figure 1 It is one of the schematic diagrams of the automatic roundness correction machine in the embodiment;
[0023] Figure 2 The second schematic diagram of the automatic roundness correcting machine in the embodiment;
[0024] Figure 3 The third schematic diagram of the automatic roundness correcting machine in the embodiment;
[0025] As shown by the reference numerals in the figure: 1 - machine base; 2 - support base; 3 - lower roller; 4 - upper roller; 5 - pressing block; 6 - support frame; 7 - pressing head; 8 - first driving cylinder; 9 - connecting shaft; 10 - inverted seat pin; 11 - connecting rod; 12 - second driving cylinder; 13 - force - applying rod. Detailed implementation manners
[0026] The present utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented on the premise of the technical solution of the present utility model, and detailed implementation manners and specific operation processes are given, but the protection scope of the present utility model is not limited to the following embodiments.
[0027] In the following embodiments, unless otherwise specified for functional components or structures, it means that they are all conventional components or conventional structures adopted in the art to achieve the corresponding functions.
[0028] Embodiment
[0029] Please refer to Figures 1-3 , an automatic roundness correcting machine, including a machine base 1, a pair of support bases 2 arranged on the machine base 1, a pair of lower rollers 3 arranged between the pair of support bases 2, a lower - roller servo motor arranged on the pair of lower rollers 3 and used to provide the driving force for the pair of lower rollers 3 to rotate, an upper roller 4 arranged directly above the pair of lower rollers 3, and further including:
[0030] A pressing block 5 arranged at one end of the upper roller 4;
[0031] A locking assembly arranged on the machine base 1, and the locking assembly is connected to the end of the upper roller 4 where the pressing block 5 is not arranged;
[0032] A pressing assembly arranged on the machine base 1, the pressing assembly includes a support frame 6, a pressing head 7 arranged on the support frame 6, and a first driving cylinder 8 connected to the pressing head 7, and the pressing head 7 faces the pressing block 5.
[0033] In this embodiment, the pair of lower rollers 3 are arranged in parallel between the pair of support bases 2. The upper roller 4 is parallel to the pair of lower rollers 3, and the center lines of the upper roller 4 and the pair of lower rollers 3 are respectively located at the three vertices of the same isosceles triangle in the same longitudinal section. Among them, the diameter of the upper roller 4 is smaller than the diameter of the pair of lower rollers 3.
[0034] In this embodiment, the upper roller 4 is connected to the locking assembly through a connecting shaft 9. The locking assembly includes an inverted seat bolt 10 arranged on the support base 2, a second driving cylinder 12 arranged on the machine base 1, and a connecting rod 11 arranged between the two. One end of the connecting rod 11 is rotatably connected to the inverted seat bolt 10, and the other end is rotatably connected to the second driving cylinder 12; the inverted seat bolt 10 is detachably connected to the upper roller 4. A force-applying rod 13 for facilitating the turning down of the inverted seat bolt is arranged on the inverted seat bolt 10.
[0035] In this embodiment, a spherical roller bearing is arranged in the connecting shaft 9.
[0036] In this embodiment, a speed reducer is provided on the lower roller servo motor. A gear meshing with the speed reducer is arranged on the lower roller 3. Among them, the arrangement of the lower roller servo motor, the speed reducer and the gear is a common technical means in the art, which will not be elaborated in this embodiment and is not drawn in the drawings.
[0037] Working principle:
[0038] Compared with the parallel feeding of the prior art, the rounding machine in this embodiment changes the parallel feeding to inclined feeding. In this embodiment, one end of the upper roller 4 is lifted by the pressing assembly. When the plate roller to be rounded is inserted into the upper roller 4, it can be ensured that the outer end of the plate roller to be rounded is also within the area of the machine base 1, avoiding the situation that the outer end of the plate roller to be rounded extends into the area of the machine base 1 during parallel feeding, that is, an additional area outside the machine base 1 needs to be occupied, thereby effectively utilizing the factory building space; in addition, the rounding machine in this embodiment feeds in an inclined manner. When the plate roller to be rounded is inserted into the upper roller 3, the plate roller to be rounded slides into the processing area by gravity, while in the prior art, the plate roller to be rounded needs to be manually placed in the processing area during parallel feeding, effectively saving manpower.
[0039] Specific working process:
[0040] After the plate roller to be rounded slides into the processing area, turn up the inverted seat bolt 10 until it is buckled with the connecting shaft 9 to ensure that the plate roller to be rounded is in contact with the lower roller 3. The lower roller 3 starts to round the plate roller to be rounded sleeved on the upper roller 4. After completion, turn down the inverted seat bolt 10. The pressing head 7 of the pressing assembly abuts against the pressing block 5 to lift one end of the upper roller 4, take out the rounded plate roller, put in the plate roller to be rounded, and repeat the above steps.
[0041] The above is only a preferred embodiment of the present invention, and it is not intended to limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution content of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. An automatic rounding machine, comprising a machine base (1), a pair of support seats (2) arranged on the machine base (1), a pair of lower rollers (3) arranged between the pair of support seats (2), a lower roller servo motor arranged on the pair of lower rollers (3) and used to provide a self-rotation driving force for the pair of lower rollers (3), and an upper roller (4) arranged directly above the pair of lower rollers (3), characterized in that: Also includes: A pressing block (5) disposed at one end of the upper roller (4); A locking assembly is arranged on the machine base (1), and the locking assembly is connected to an end of the upper roller (4) that is not provided with a pressing block (5); A pressing assembly is arranged on a machine base (1), the pressing assembly comprising a support frame (6), a pressing head (7) arranged on the support frame (6), and a first driving cylinder (8) connected to the pressing head (7), wherein the pressing head (7) faces the pressing block (5).
2. The automatic roundness calibrating machine according to claim 1, characterized in that: The pair of lower rollers (3) are arranged in parallel between the pair of support seats (2).
3. The automatic roundness calibrating machine according to claim 1, characterized in that: The upper roller (4) is parallel to the pair of lower rollers (3), and the center lines of the upper roller (4) and the pair of lower rollers (3) are respectively located on the three vertices of the same isosceles triangle in the same longitudinal section.
4. The automatic roundness calibrating machine according to claim 1, characterized in that: The upper roller (4) is connected to the locking assembly via a connecting shaft (9).
5. The automatic roundness calibrating machine according to claim 4, characterized in that: A spherical roller bearing is arranged in the connecting shaft (9).
6. The automatic roundness calibrating machine according to claim 1, characterized in that: The locking assembly comprises a reverse seat latch (10) arranged on the support seat (2), a second driving cylinder (12) arranged on the machine base (1), and a connecting rod (11) arranged between the two, one end of the connecting rod (11) is rotatably connected to the reverse seat latch (10), and the other end is rotatably connected to the second driving cylinder (12); the reverse seat latch (10) is detachably connected to the upper roller (4).
7. The automatic roundness calibrating machine according to claim 6, characterized in that: The reverse seat latch (10) is provided with a force application rod (13) for facilitating the flipping down of the reverse seat latch.
8. The automatic roundness calibrating machine according to claim 1, characterized in that: The lower roller servo motor is provided with a speed reducer.
9. The automatic roundness calibrating machine according to claim 8, characterized in that: The lower roller (3) is provided with a gear meshing with the reducer.
10. The automatic roundness calibrating machine according to claim 1, characterized in that: The diameter of the upper roller (4) is smaller than the diameter of the pair of lower rollers (3).