Die-casting die for producing rear cover of air conditioner compressor

By adopting inclined movement and replaceable molding rod structure in die-casting molds, the adhesive mold and deformation problems at the upper hole position in the back cover production of the air-conditioning compressor are solved, and the operation is simplified and production efficiency is improved.

CN223043627UActive Publication Date: 2025-07-01宁波中呈新能源科技有限公司
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Patent Information

Application Number
CN202422221421.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-01
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

When producing the back cover of the air conditioner compressor, existing die-casting molds are prone to sticking and deformation at the upper holes, and it is difficult to form diagonal butt seats and oblique holes, which are cumbersome and time-consuming to operate.

Method used

A die-casting mold is designed to convert linear motion into inclined motion, and the upward movement of the hole position insert rod is controlled through the hole position cylinder. Combined with the replaceable molding rod structure, it reduces the sticking and deformation at the upper hole position and simplifies the operation process.

Benefits of technology

It effectively reduces the sticking and deformation at the upper hole position, simplifies the operation process of the mold, and improves the production efficiency and operation convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a die-casting die for producing a rear cover of an air conditioner compressor, which comprises an upper die frame and a lower die frame, an upper die core and a lower die core are arranged between the upper die frame and the lower die frame, a die cavity is arranged between the upper die core and the lower die core, and an inclined support is arranged at the upper end of the lower die frame and located on the right side of the lower die core. The upper end of the inclined support is provided with an inclined sliding sliding seat and a plurality of side hole embedding rods, the side hole embedding rods are all located in the core pulling block, one end of each side hole embedding rod penetrates through the core pulling block, the other end of each sliding seat is provided with an inclined through hole, one side of each inclined through hole is provided with a groove, the right side of the lower die frame is provided with a core pulling oil cylinder, and a piston rod of the core pulling oil cylinder is connected with a spherical rod. And the ball head part of the spherical rod is inserted into the inclined through hole, and the rod part of the spherical rod penetrates through the groove. According to the utility model, linear motion is converted into inclined motion, so that space limitation is reduced; the hole position oil cylinder controls the hole position embedding rod to move upwards, the lower end of the hole position embedding rod is separated from the formed upper hole position, and the upper die core presses the rear cover body, so that the problems of die sticking and deformation at the upper hole position can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of air-conditioning compressors, in particular to a die-casting mold for producing the rear cover of an air-conditioning compressor. Background Art

[0002] With the rapid development of the social economy and the continuous improvement of people's living standards, the ownership of automobiles in the country is increasing, and people's requirements for the comfort of automobiles are also getting higher and higher. As the main device for regulating the temperature inside the vehicle, the air conditioner directly affects the comfort of the vehicle. As the core component of the automotive air-conditioning system, the compressor is the main component that determines the refrigeration effect of the air-conditioning system.

[0003] The rear cover of the air-conditioning compressor is an important part of the compressor. As Figures 5 - 6 shown, the rear cover of the air-conditioning compressor includes a rear cover main body 25. One side of the rear cover main body 25 is provided with an inclined docking seat 26. A plurality of inclined holes 27 are formed in the end surface of the inclined docking seat 26. An upper hole position 28 is formed at the top of the rear cover main body 25. A die mark 29 is provided at the center of the bottom of the rear cover main body 25. In the existing die-casting mold, sticking and deformation are likely to occur at the upper hole position 28. The forming of the inclined docking seat 26 and the inclined holes 27 is relatively difficult. The core-pulling block is directly pulled by an inclined oil cylinder. Forming protrusions for assisting in forming the inclined holes 27 are arranged on the core-pulling block, and the space limitation is large. Moreover, there are many types of die marks 29, and different lower die cores need to be replaced each time, the operation is cumbersome, and it is relatively time-consuming and laborious. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to provide a die-casting mold for producing the rear cover of an air-conditioning compressor, which converts linear motion into inclined motion to reduce space limitation; the hole position oil cylinder controls the hole position insert rod to move upward, and the lower end of the hole position insert rod is separated from the formed upper hole position, and the upper die core presses the rear cover main body, so as to reduce the problems of sticking and deformation at the upper hole position; a replaceable die mark rod structure is designed to replace the traditional structure of directly replacing the lower die core, which is time-saving and labor-saving and convenient to operate.

[0005] The technical solution adopted by the present utility model to solve its technical problems is: to provide a die-casting mold for producing the rear cover of an air-conditioning compressor, including an upper mold frame and a lower mold frame. An upper mold core and a lower mold core stacked up and down are installed between the upper mold frame and the lower mold frame. A mold cavity is provided between the upper mold core and the lower mold core. An inclined support is installed at the upper end of the lower mold frame on the right side of the lower mold core. An inclined sliding seat and a plurality of side-hole inserts are installed at the upper end of the inclined support. The plurality of side-hole inserts are all located inside the core-pulling block and one end passes through the core-pulling block. An inclined through-hole is opened at the other end of the sliding seat, and a split opening is provided on one side of the inclined through-hole. A core-pulling oil cylinder is installed on the right side of the lower mold frame. The piston rod of the core-pulling oil cylinder is connected with a spherical rod. The spherical head of the spherical rod is inserted into the inclined through-hole, and the rod part of the spherical rod passes through the split opening.

[0006] As a supplement to the technical solution of the present utility model, a hole-position insert that slides up and down is installed at the upper part of the upper mold core. The lower end of the hole-position insert is inserted into the mold cavity. A hole-position oil cylinder connected to the hole-position insert is installed at the upper end of the upper mold frame.

[0007] As a supplement to the technical solution of the present utility model, a sprue cone is installed at the upper end of the lower mold frame on the left side of the lower mold core. A runner is provided between the sprue cone and the mold cavity. A barrel sleeved outside the sprue cone is installed inside the upper part of the upper mold frame.

[0008] As a supplement to the technical solution of the present utility model, a mold foot is installed on each side of the lower end of the lower mold frame. A top plate assembly that slides up and down is installed between the two mold feet. A plurality of ejector rods vertically inserted into the cavity are provided on the top plate assembly.

[0009] As a supplement to the technical solution of the present utility model, a jacking hole is opened at the lower end of the lower mold frame. A connecting rod is inserted into the jacking hole from bottom to top. The upper end of the connecting rod is detachably connected with a mold printing rod. The lower end of the jacking hole is sealed by a screw cap.

[0010] As a supplement to the technical solution of the present utility model, the upper end of the connecting rod and the mold printing rod are screwed together by threads.

[0011] As a supplement to the technical solution of the present utility model, a cooling water pipe is provided inside the side-hole insert. One end of the cooling water pipe passes through the sliding seat and extends to the outside of the mold.

[0012] As a supplement to the technical solution of the present utility model, the rod part of the spherical rod and the piston rod of the core-pulling oil cylinder are connected by a coupling.

[0013] Beneficial effects: The utility model relates to a die-casting mold for producing the rear cover of an air-conditioning compressor. The spherical head of the spherical rod flexibly cooperates with the inclined through-hole of the sliding seat, forcing the sliding seat to slide obliquely upward from left to right along the inclined support. The sliding seat drives the core-pulling block and multiple side-hole insert rods to separate from the formed product, converting linear motion into inclined motion and reducing space limitations. The hole-position oil cylinder controls the upward movement of the hole-position insert rod. The lower end of the hole-position insert rod separates from the upper hole-position of the formed product, and the upper die core presses the rear cover body, which can reduce the problems of mold sticking and deformation at the upper hole-position. A replaceable die-printing rod structure is designed to replace the traditional structure of directly replacing the lower die core, which saves time and effort and is convenient to operate. When replacement is needed, unscrew the screw cap, take out the connecting rod and the die-printing rod, then replace the die-printing rod with a new pattern, and insert the connecting rod and the die-printing rod and tighten the screw cap. Brief Description of the Drawings

[0014] Figure 1 is a schematic structural view of the utility model;

[0015] Figure 2 is a schematic structural view of the sliding seat, core-pulling block and side-hole insert rod of the utility model;

[0016] Figure 3 is a schematic structural view of the screw cap, connecting rod and die-printing rod of the utility model;

[0017] Figure 4 is a schematic sectional view of the utility model taken along the screw cap, connecting rod and die-printing rod;

[0018] Figure 5 is a schematic structural view of the product produced by the utility model;

[0019] Figure 6 is a schematic structural view of the product produced by the utility model from different angles.

[0020] Illustration: 1. Upper die frame, 2. Lower die frame, 3. Upper die core, 4. Lower die core, 5. Inclined support, 6. Sliding seat, 7. Core-pulling block, 8. Side-hole insert rod, 9. Spherical rod, 10. Core-pulling oil cylinder, 11. Coupling, 12. Inclined through-hole, 13. Cooling water pipe, 14. Hole-position insert rod, 15. Hole-position oil cylinder, 16. Ejector rod, 17. Top plate assembly, 18. Barrel, 19. Dividing cone, 20. Die foot, 21. Section, 22. Screw cap, 23. Connecting rod, 24. Die-printing rod, 25. Rear cover body, 26. Inclined docking seat, 27. Inclined hole, 28. Upper hole-position, 29. Die print. Detailed Implementation Manner

[0021] The present utility model will be further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present utility model and not to limit the scope of the present utility model. In addition, it should be understood that after reading the content taught by the present utility model, those skilled in the art can make various changes or modifications to the present utility model, and these equivalent forms also fall within the scope defined by the appended claims of this application.

[0022] An embodiment of the present utility model relates to a die-casting mold for producing the rear cover of an air-conditioning compressor. As Figures 1 - 6 shown, it includes an upper mold frame 1 and a lower mold frame 2. An upper mold core 3 and a lower mold core 4 stacked up and down are installed between the upper mold frame 1 and the lower mold frame 2. A mold cavity is provided between the upper mold core 3 and the lower mold core 4. An inclined support 5 is installed at the upper end of the lower mold frame 2 on the right side of the lower mold core 4. A sliding seat 6 that slides obliquely is installed at the upper end of the inclined support 5. One end of the sliding seat 6 is provided with a core-pulling block 7 that is obliquely inserted into the mold cavity and a plurality of side-hole insert rods 8. The plurality of side-hole insert rods 8 are all located within the core-pulling block 7 and one end passes through the core-pulling block 7. An inclined through-hole 12 is opened at the other end of the sliding seat 6. A cut 21 is opened on one side of the inclined through-hole 12. A core-pulling oil cylinder 10 is installed on the right side of the lower mold frame 2. A spherical rod 9 is connected to the piston rod of the core-pulling oil cylinder 10. The spherical head of the spherical rod 9 is inserted into the inclined through-hole 12, and the rod part of the spherical rod 9 passes through the cut 21.

[0023] A hole-position insert rod 14 that slides up and down is installed at the upper part of the upper mold core 3. The lower end of the hole-position insert rod 14 is inserted into the mold cavity. A hole-position oil cylinder 15 connected to the hole-position insert rod 14 is installed at the upper end of the upper mold frame 1.

[0024] A runner cone 19 is installed at the upper end of the lower mold frame 2 on the left side of the lower mold core 4. A runner is provided between the runner cone 19 and the mold cavity. A barrel 18 sleeved outside the runner cone 19 is installed inside the upper part of the upper mold frame 1.

[0025] A mold foot 20 is installed on each side of the lower end of the lower mold frame 2. A top plate assembly 17 that slides up and down is installed between the two mold feet 20. A plurality of ejector rods 16 that are vertically inserted into the mold cavity are provided on the top plate assembly 17.

[0026] A jack is opened at the lower end of the lower mold frame 2. A connecting rod 23 is inserted into the jack from bottom to top. The upper end of the connecting rod 23 is detachably connected to a mold printing rod 24. The lower end of the jack is sealed by a screw cap 22. The upper end of the connecting rod 23 and the mold printing rod 24 are screwed together. A replaceable mold printing rod 24 structure is designed, replacing the traditional structure of directly replacing the lower mold core, which is time-saving, labor-saving and convenient to operate. When replacement is needed, unscrew the screw cap 22, then the connecting rod 23 and the mold printing rod 24 can be taken out, and then a mold printing rod 24 with a new pattern is replaced, and then the connecting rod 23 and the mold printing rod 24 are inserted and the screw cap 22 is tightened.

[0027] When the rear cover of the air-conditioning compressor needs to be produced, first install the whole set of molds on the die-casting machine. First, tilt and insert the core-pulling block 7 and multiple side-hole insert rods 8 into the mold cavity. The core-pulling block 7 is used to assist in forming the inclined docking seat 26, the side-hole insert rods 8 are used to assist in forming the inclined holes 27, the upper end of the die-printing rod 24 is used to assist in forming the die print 29, and the lower part of the hole-position insert rod 14 is used to assist in forming the upper hole position 28. Then, the molten metal enters the mold from the barrel 18, is shunted by the shunt cone 19 and fills the mold cavity, and is kept under pressure in the mold by the die-casting machine. After the product is completed, first start the hole-position oil cylinder 15. The hole-position oil cylinder 15 controls the upward movement of the hole-position insert rod 14. The lower end of the hole-position insert rod 14 is separated from the formed upper hole position 28. The upper mold core 3 presses the rear cover body 25, which can reduce the problem of sticking and deformation at the upper hole position 28. Then, open the mold. The upper mold frame 1 and the upper mold core 3 move upward. The upper mold core 3 is separated from the rear cover body 25. The core-pulling oil cylinder 10 controls the spherical rod 9 to slide to the right. The spherical head of the spherical rod 9 cooperates with the inclined through hole 12 of the sliding seat 6, forcing the sliding seat 6 to slide obliquely upward from left to right along the inclined support 5. The sliding seat 6 drives the core-pulling block 7 and multiple side-hole insert rods 8 to separate from the formed product. Then, the top plate assembly 17 controls the ejector rod 16 to eject the product.

[0028] A cooling water pipe 13 is arranged inside the side-hole insert rod 8. One end of the cooling water pipe 13 passes through the sliding seat 6 and extends to the outside of the mold; the cooling water pipe 13 is designed to quickly cool the inclined hole 27 to improve the forming speed.

[0029] A coupling 11 is used to connect the rod part of the spherical rod 9 and the piston rod of the core-pulling oil cylinder 10, which can realize the quick connection between the two components.

[0030] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by orientation words such as "front, rear, upper, lower, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom", etc. is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description. Without contrary explanation, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the protection scope of the present invention; the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.

[0031] For ease of description, spatial relative terms such as "above", "over", "on the upper surface", "upper", etc. can be used here to describe the spatial positional relationship of a device or feature shown in the figure with other devices or features. It should be understood that the spatial relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figure for the device. For example, if the device in the drawing is inverted, a device described as "above" or "over" other devices or structures will then be positioned "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both the orientations of "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and corresponding interpretations of the spatial relative descriptions used here will be made.

[0032] In addition, it should be noted that the use of terms such as "first", "second", etc. to limit components is only for the convenience of differentiating the corresponding components. Without additional statements, the above terms have no special meanings, and thus should not be construed as limiting the protection scope of the present utility model.

[0033] The die-casting mold for producing the rear cover of an air-conditioning compressor provided in the present application has been introduced in detail above. Specific examples are used herein to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the method and its core idea of the present application; at the same time, for those of ordinary skill in the art, based on the idea of the present application, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to the present application.

Claims

1. A die-casting mold for producing a rear cover of an air-conditioning compressor, comprising an upper mold frame (1) and a lower mold frame (2), wherein an upper mold core (3) and a lower mold core (4) stacked up and down are installed between the upper mold frame (1) and the lower mold frame (2), and a mold cavity is provided between the upper mold core (3) and the lower mold core (4), characterized in that: The upper end of the lower mold frame (2) is located on the right side of the lower mold core (4) and is equipped with an inclined support (5). The upper end of the inclined support (5) is equipped with an inclined sliding slide (6). One end of the slide (6) is provided with a core pulling block (7) which is obliquely inserted into the mold cavity and a plurality of side hole inserts (8). The plurality of side hole inserts (8) are all located in the core pulling block (7) and one end passes through the core pulling block (7). The other end of the slide (6) is provided with an inclined through hole (12). One side of the inclined through hole (12) is provided with a cutout (21). The right side of the lower mold frame (2) is equipped with a core pulling cylinder (10). The piston rod of the core pulling cylinder (10) is connected to a spherical rod (9). The ball head of the spherical rod (9) is inserted into the inclined through hole (12), and the rod of the spherical rod (9) passes through the cutout (21).

2. The die-casting mold for producing the rear cover of an air-conditioning compressor according to claim 1, characterized in that: The upper part of the upper mold core (3) is equipped with a hole insert rod (14) that slides up and down, and the lower end of the hole insert rod (14) is inserted into the mold cavity. The upper end of the upper mold frame (1) is equipped with a hole cylinder (15) connected to the hole insert rod (14).

3. The die-casting mold for producing the rear cover of an air-conditioning compressor according to claim 1, characterized in that: The upper end of the lower mold frame (2) is located on the left side of the lower mold core (4) and is equipped with a diverter cone (19). A flow channel is provided between the diverter cone (19) and the mold cavity. The upper part of the upper mold frame (1) is equipped with a barrel (18) which is sleeved outside the diverter cone (19).

4. The die-casting mold for producing the rear cover of an air-conditioning compressor according to claim 1, characterized in that: A mold foot (20) is installed on each side of the lower end of the lower mold frame (2), and a top plate assembly (17) that slides up and down is installed between the two mold feet (20). The top plate assembly (17) is provided with a plurality of ejector rods (16) that are vertically inserted into the mold cavity.

5. The die-casting mold for producing the rear cover of an air-conditioning compressor according to claim 1, characterized in that: The lower end of the lower mold frame (2) is provided with an insertion hole, into which a connecting rod (23) is inserted from bottom to top, and the upper end of the connecting rod (23) is detachably connected to a mold rod (24), and the lower end of the insertion hole is sealed by a screw cap (22).

6. The die-casting mold for producing the rear cover of an air-conditioning compressor according to claim 5, characterized in that: The upper end of the connecting rod (23) is connected to the stamping rod (24) by a threaded connection.

7. The die-casting mold for producing the rear cover of an air-conditioning compressor according to claim 1, characterized in that: A cooling water pipe (13) is provided inside the side hole insert rod (8), and one end of the cooling water pipe (13) passes through the slide seat (6) and extends to the outside of the mold.

8. The die-casting mold for producing the rear cover of an air-conditioning compressor according to claim 1, characterized in that: The rod portion of the ball rod (9) and the piston rod of the core-pulling oil cylinder (10) are connected by a coupling (11).