Track replacement tool for car dumper

Abstract

The utility model relates to a car dumper track replacing tool which comprises tool walking wheels, a supporting seat, a track positioning device, an old track dismantling device and a track hoisting device, the distance between the tool walking wheels is the same as the distance between tracks, and the tool walking wheels are erected on the tracks outside a car dumper to walk. The tool walking wheels are installed at the bottom of the supporting seat, a rail positioning device is installed on the end face, close to the car dumper, of the supporting seat, and an old rail dismantling device and a rail hoisting device are installed on the supporting seat. According to the tool, the track of the tippler can be rapidly and accurately replaced, the downtime is shortened, the track can be simply and conveniently replaced in a limited space, and large-scale equipment such as a crown block is not required to be used. The operation efficiency is improved, and meanwhile, the influence on normal dumping operation is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of maintenance of tippler equipment, in particular to a tippler track replacement tooling. Background Art

[0002] As an important material handling equipment, the surface of the track of the tippler is prone to wear and deformation after long-term use or lack of timely maintenance. If the track is not replaced in time, it may cause serious safety hazards and even lead to accidents such as equipment overturning and personnel injury. At present, the traditional method for replacing the tippler track is cumbersome in operation, low in efficiency, and requires a large area of the tippler room, seriously affecting the normal unloading operation. Therefore, it has become an urgent problem to develop a tippler track replacement tooling that can simplify the replacement process, improve efficiency and have less impact on normal operation. Summary of the Utility Model

[0003] The utility model aims to solve the deficiencies of the prior art and provides a tippler track replacement tooling.

[0004] To achieve the above object, the utility model adopts the following technical solutions: a tippler track replacement tooling, including tooling traveling wheels, support seats, track positioning devices, old track removal devices, and track lifting devices. The distance between the tooling traveling wheels is the same as the track spacing. The tooling traveling wheels are mounted on the tracks outside the tippler to travel. The tooling traveling wheels are installed at the bottom of the support seats. The track positioning devices are installed on the end faces of the support seats close to the tippler. The old track removal devices and the track lifting devices are installed on the support seats.

[0005] Further, the track positioning devices are two laser rangefinders, and the horizontal laser spacing between the two laser rangefinders is the same as the track spacing.

[0006] Further, the old track removal device is a plasma cutting machine, and the main body of the plasma cutting machine is installed on the top of the support seat.

[0007] Further, the track lifting device includes: a slewing crane and a lifting sling. The slewing crane is installed on the top of the support seat, and the lifting sling is installed on the slewing crane.

[0008] The beneficial effects of the utility model are: the tooling of the utility model can quickly and accurately replace the tippler track, reduce the downtime, realize simple replacement in a limited space, and do not need to use large equipment such as overhead cranes. It improves the operation efficiency and reduces the impact on the normal unloading operation at the same time. Description of the Drawings

[0009] Figure 1This is a schematic structural diagram of the present utility model;

[0010] In the figure: 1 - tooling walking wheel; 2 - support seat; 3 - track; 4 - laser rangefinder; 5 - plasma cutting machine; 6 - slewing crane; 7 - lifting sling;

[0011] The attached drawings in the present utility model are all schematic diagrams, and their sizes do not represent actual sizes;

[0012] The following will be described in detail with reference to the embodiments of the present utility model and the attached drawings. Specific embodiments

[0013] The present utility model will be further described below in conjunction with the attached drawings and embodiments:

[0014] As Figure 1 shown, a tipping car track replacement tooling includes a tooling walking wheel 1, a support seat 2, a track positioning device, an old track removal device, and a track hoisting device. The distance between the tooling walking wheels 1 is the same as the track spacing of the track 3. The tooling walking wheels 1 are mounted on the track 3 outside the tipping car. The tooling walking wheels 1 are installed at the bottom of the support seat 2. The track positioning device is installed on the end face of the support seat 2 close to the tipping car. The old track removal device and the track hoisting device are installed on the support seat 2.

[0015] The track positioning device is two laser rangefinders 4. The laser horizontal spacing of the two laser rangefinders 4 is equal to the track spacing of the track 3. The laser rangefinder is used to measure the relative positions of the new track and the old track

[0016] The old track removal device is a plasma cutting machine 5. The main body of the plasma cutting machine 5 is installed on the top of the support seat 2. It is used to cut the old track.

[0017] The track hoisting device includes: a slewing crane 6 and a lifting sling 7. The slewing crane 6 is installed on the top of the support seat 2. The lifting sling 7 is installed on the slewing crane 6.

[0018] The usage method of the present utility model: The tooling walking wheel 1 drives the whole tooling to run along the track 3 to a position close to the tipping car. Use the laser rangefinder 4 to record the position of the old track of the tipping car. Use the plasma cutting machine 5 to cut the old track. The slewing crane 6 rotates, and the old track is lifted by the lifting sling 7. The slewing crane 6 rotates to remove the old track. Then, the new track is lifted by the lifting sling 7. The new track is installed according to the position recorded by the laser rangefinder 4. After the new track is replaced, the track replacement tooling is used for walking detection to debug the newly installed track to ensure that the new track meets the operation requirements of the tipping car.

[0019] The present utility model has been described exemplarily in conjunction with the accompanying drawings. Obviously, the specific implementation of the present utility model is not limited by the above-mentioned manner. As long as various improvements are made by adopting the method concept and technical solution of the present utility model, or directly applied to other occasions without improvement, they are all within the protection scope of the present utility model.

Claims

1. A track replacement tool for a car dumper, characterized in that: The invention comprises a tooling running wheel (1), a support seat (2), a track positioning device, an old track removal device, and a track lifting device. The distance between the tooling running wheels (1) is the same as the distance between the tracks (3). The tooling running wheels (1) are mounted on the tracks (3) outside the tipping machine. The tooling running wheels (1) are installed at the bottom of the support seat (2). The track positioning device is installed on the end surface of the support seat (2) close to the tipping machine. The old track removal device and the track lifting device are installed on the support seat (2).

2. The track replacement tool for a car dumper according to claim 1, characterized in that: The track positioning device is two laser rangefinders (4), and the horizontal spacing of lasers of the two laser rangefinders (4) is as wide as the spacing of the tracks (3).

3. The track replacement tool for a car dumper according to claim 2, characterized in that: The old track removal device is a plasma cutting machine (5), and the main body of the plasma cutting machine (5) is installed on the top of the support seat (2).

4. The track replacement tool for a car dumper according to claim 3, characterized in that: The rail hoisting device comprises: a slewing crane (6) and a hoisting rigging (7); the slewing crane (6) is installed on the top of the support seat (2); and the hoisting rigging (7) is installed on the slewing crane (6).

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