Jig frame and saddle machining system

By designing a tire frame system including base, positioning block, fixture and displacement machine, the problems of high structural strength, inconvenient welding and high deformation risks in saddle processing are solved, efficient and precise saddle welding is achieved, and production efficiency and quality are improved.

CN223043879UActive Publication Date: 2025-07-01CHONGQING SOUTHWEST ALUMINUM ELECTROMECHANICAL EQUIP ENG CO LTD
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Patent Information

Application Number
CN202422219748.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-01
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

In the saddle processing, existing tire frames have problems such as high structural strength requirements, difficulty in manual handling, inconvenient welding, high deformation risk and low production efficiency, making it difficult to ensure welding quality and accuracy.

Method used

A tire frame system including a base, a positioning block, a fixture and a displacement machine is designed. Through the combination of arc-shaped positioning part, an inclined support part and a positioning plate, the components are self-reliable, and the base is driven to rotate through the fixture and the displacement machine, so that the weld is in a horizontal state, realizing precise positioning and efficient welding.

Benefits of technology

It improves the welding quality and accuracy of the saddle, simplifies the assembly process, reduces deformation risks, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a jig frame and a saddle machining system, which are applied to the field of saddle machining, the jig frame comprises a base, the upper part of the base is sequentially provided with an arc-shaped positioning part, an inclined supporting part and a positioning plate from front to back; the arc-shaped positioning part is matched with the arc-shaped surface of the box-shaped piece; the inclined supporting part is matched with the special-shaped H-shaped piece; the positioning plate is matched with the bottom plate; the positioning block is provided with a positioning groove, and the positioning groove is matched with the supporting piece; the clamps comprise fixed parts and movable parts, the fixed parts are installed on the base, and the movable parts can abut against the special-shaped H-shaped pieces or the supporting pieces; and the positioner is used for mounting the base and driving the base to rotate in the horizontal direction. According to the jig frame disclosed by the utility model, the positioning is realized by utilizing the gravity of each part in the saddle; fastening is achieved through the clamp, the positioner is used for driving the base to rotate, so that welding seams between all the components can be in a horizontal state, welding is convenient, and the welding quality is improved.
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Description

Technical Field

[0001] The utility model relates to the field of saddle processing, in particular to a jig and a saddle processing system. Background Art

[0002] In order to complete the turnover and storage of aluminum coils and save production sites, a three-dimensional storage method of an elevated warehouse is generally adopted, equipped with an intelligent stacker to pick and store aluminum coils, as Figure 1 shown; the weight of the aluminum coil 1 is gradually transmitted to the cross beam 3 and the column 4 through the saddle 2. When the error of the joint surface with the aluminum coil 1 is large, the saddle 2 is unevenly stressed and easily deformed, and the surface damage of the aluminum coil 1 is also increased, resulting in an increase in waste when the aluminum coil 1 is unrolled for use. Therefore, the manufacturing and assembly accuracy of the saddle 2 is also particularly important. At present, the dimensional accuracy of the directly manufactured saddle 2 is difficult to control, with large errors, and it wastes labor, bringing inconvenience to the construction of workers.

[0003] In related technologies, as Figure 2 and Figure 3 shown, the saddle 2 includes a box-shaped part 21, a support part 23, a special-shaped H-shaped part 22, a rib plate 24 and a bottom plate 25. Each component of the saddle 2 is processed separately and then fixed by welding; in related technologies, a jig is generally used to support the saddle 2. For example, in the patent application with the application number 201310238382.7, the two sides of the jig are H-shaped steel, and a T-shaped plate is used in the middle, and pair welding is carried out by simulating the working state; the jig is a jig made according to the working state, and has the following problems: 1) Since the weight of the aluminum coil 1 is heavy, the structural strength requirements of the saddle 2 result in the heavy weight of each component of the saddle 2. It is difficult for manual handling and adjustment to the jig. The T-shaped jig blocks the upper structure of the saddle 2, making it inconvenient for the overhead crane to lift each component of the saddle 2. The upper part of the saddle 2 needs an external force to move upward to fit the T-shaped jig, and its own weight is not conducive to fitting the jig, and the adjustment is troublesome; 2) After spot welding is completed, the saddle 2 needs to be lifted out of the jig from left to right, and it is inconvenient to take it out of the jig; 3) The jig is not provided with a clamping device, and it depends on manual pressing to fit the jig, with poor stability; the saddle 2 cannot complete all welds on the jig, and many welds cannot be welded flat. Therefore, after spot welding, it is separated from the jig for welding, and the deformation risk is large, and the deformation amount is uncontrollable. It is necessary to re-enter the jig to check whether it is qualified, or other detection means to know whether it is qualified, with low efficiency; 4) It needs to be made in pairs, marked, and paired for assembly, affecting production efficiency.

[0004] Therefore, how to improve the welding quality and accuracy of the jig is a technical problem that those skilled in the art need to solve at present. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a jig and a saddle processing system, which can improve the welding quality, reduce deformation, and have high production efficiency.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A tire frame is used to make a saddle, the saddle comprises a box-shaped part, a support part, a plurality of special-shaped H-shaped parts, a rib plate and a bottom plate; and comprises:

[0008] A base, wherein the upper part of the base is provided with an arc-shaped positioning portion, an inclined support portion and a positioning plate in sequence from front to back; the arc-shaped positioning portion is matched with the arc-shaped surface of the box-shaped member to place the box-shaped member; the inclined support portion is matched with the special-shaped H-shaped member to place the special-shaped H-shaped member; the positioning plate is matched with the bottom plate to fix the bottom plate;

[0009] A positioning block is mounted on the base, and a positioning groove is provided on the positioning block. The positioning groove is adapted to the support member, and the support member can be partially placed in the positioning groove;

[0010] A plurality of clamps, each of which comprises a fixed part and a movable part, wherein the fixed part is mounted on the base, and the movable part can abut against the special-shaped H-shaped member or the support member;

[0011] The positioner is used to install the base and drive the base to rotate in a horizontal direction to drive the saddle to rotate.

[0012] On the other hand, the clamp includes a horizontal clamp and a vertical clamp, the horizontal clamp can abut against the middle plate of the special-shaped H-shaped member, and the vertical clamp can abut against the side plates of the special-shaped H-shaped member or the bottom surface of the support member.

[0013] On the other hand, the horizontal clamp is located on the same side of each of the special-shaped H-shaped parts; and / or, the vertical clamp is located on the opposite side of each of the special-shaped H-shaped parts.

[0014] On the other hand, the positioning block includes a first side block, a second side block and a fixed plate, the fixed plate is located between the first side block and the second side block, and the first side block and the second side block are both provided with grooves, and the two ends of the fixed plate are respectively placed in the middle of the corresponding grooves to form a mountain-shaped structure on the first side block and the second side block.

[0015] On the other hand, it also includes a hole-reamed bolt, a through hole is provided on the positioning plate at a position corresponding to the bolt hole of the base plate, and the hole-reamed bolt passes through the bolt hole and the through hole.

[0016] On the other hand, the base includes a left plate, a right plate, a front connecting member, and a rear connecting member. The front connecting member is connected to the front ends of the left plate and the right plate, and the rear connecting member is connected to the rear ends of the left plate and the right plate. The rear connecting member is installed on the positioner; the arc-shaped positioning portions, the inclined supporting portions, and the positioning plates are provided on both the left plate and the right plate, and a clamping groove is provided between the arc-shaped positioning portion and the inclined supporting portion to limit the relative positions of the box-shaped member and the special-shaped H-shaped member.

[0017] On the other hand, the base further includes a bottom connecting member and an intermediate support plate. The two ends of the bottom connecting member are respectively connected to the bottoms of the front connecting member and the rear connecting member; the intermediate support plate is installed on the bottom connecting member, and the positioning block is arranged on the intermediate support plate.

[0018] On the other hand, the base further includes a plurality of baffles. The baffles are installed on the same side of the left plate and the right plate, and the baffles can be attached to and limit the side surface of the special-shaped H-shaped member.

[0019] On the other hand, avoidance grooves are further provided on the left plate and the right plate, and the avoidance grooves are located on both sides of the inclined supporting portion.

[0020] The present utility model further provides a saddle processing system, including the jig according to any one of the above.

[0021] The jig provided by the present utility model, through the setting of the base, and sequentially arranging the arc-shaped positioning portion, the inclined supporting portion, and the positioning plate on the base from front to back, limits the box-shaped member, the special-shaped H-shaped member, and the bottom plate. The box-shaped member and the special-shaped H-shaped member are directly placed on the base, and enter their respective positioning positions by means of the gravity of the box-shaped member and the special-shaped H-shaped member themselves, which can enable the box-shaped member and the special-shaped H-shaped member to quickly fit on the base; at the same time, through the setting of the positioning block, the support member can be positioned; and, through the setting of the fixture, the special-shaped H-shaped member and the support plate after accurate positioning can be fastened, thereby ensuring the position accuracy of the special-shaped H-shaped member and the support plate during the welding process; the rib plate can be directly placed on the support member, and then positioned by means of the special-shaped H-shaped member and the bottom plate; after all the components on the saddle are placed on the base, the positions of the components are determined by spot welding, and then through the setting of the positioner, the base is driven to rotate by the positioner, so that the weld seams between the components can be in a horizontal state, which is convenient for welding and improves the welding quality. Through accurate positioning and improved welding quality, a single saddle can be welded without paired assembly, which can simplify the assembly process of the saddle, is convenient for operation, and improves the accuracy and efficiency.

[0022] The saddle processing system provided by the present utility model is provided with the above-mentioned fixture. Since the fixture has the above technical effects, the saddle processing system provided with the fixture should also have corresponding technical effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or related technologies, the following will briefly introduce the drawings required for use in the description of the embodiments or related technologies. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0024] Figure 1 Schematic diagram of the usage scenario of the saddle;

[0025] Figure 2 Schematic diagram of the structure of the saddle;

[0026] Figure 3 Exploded view of the saddle;

[0027] Figure 4 Schematic diagram of the structure of a specific embodiment of the fixture provided by the present utility model;

[0028] Figure 5 For Figure 3 Schematic diagram of the structure of the fixture shown from another perspective;

[0029] Figure 6 Schematic diagram of the assembly structure of the fixture and the saddle provided by the present utility model;

[0030] Figure 7 For Figure 6 Schematic diagram of the structure of the fixture and the saddle shown from another perspective.

[0031] Reference numerals:

[0032] Aluminum coil 1; Saddle 2; Cross beam 3; Column 4; Fixture 5; Box-shaped part 21; Special-shaped H-shaped part 22; Support part 23; Rib plate 24; Bottom plate 25; Base 51; Left plate 511; Right plate 512; Front connecting piece 513; Rear connecting piece 514; Bottom connecting piece 515; Intermediate support plate 516; Arc positioning part 517; Inclined support part 518; Avoidance groove 5181; Card slot 519; Baffle 52; Horizontal fixture 53; Vertical fixture 54; Positioning machine 55; Tapped hole bolt 56; Positioning block 57; First side block 571; Second side block 572; Fixed plate 573; Positioning plate 58. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0033] The core of the present utility model is to provide a jig and saddle processing system, which can ensure the dimensional accuracy of the saddle, can be processed independently, and has high efficiency.

[0034] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0035] Please refer to Figures 4 to 7 , Figure 4 which is a schematic structural diagram of a specific implementation manner of the jig provided by the present utility model; Figure 5 For Figure 3 a schematic structural diagram of another perspective of the jig shown; Figure 6 a schematic assembly structure diagram of the jig and the saddle provided by the present utility model; Figure 7 For Figure 6 a schematic structural diagram of another perspective of the jig and the saddle shown.

[0036] In this implementation manner, the jig 5 is used to fabricate the saddle 2. The saddle 2 includes a box-shaped part 21, a support part 23, and a number of special-shaped H-shaped parts 22, rib plates 24, and a bottom plate 25; as Figure 2 and Figure 3 shown, a single saddle 2 includes one box-shaped part 21, one support part 23, two special-shaped H-shaped parts 22, two rib plates 24, and two bottom plates 25; the bottom plates 25 and the special-shaped H-shaped parts 22 correspond one by one. One end of the special-shaped H-shaped part 22 is connected to the box-shaped part 21, and the other end is connected to the bottom plate 25. The two rib plates 24 are respectively located at both ends of the support part 23, and the rib plates 24 are placed flat on the support part 23. The sides of the rib plates 24 are respectively in contact with the special-shaped H-shaped parts 22 and the bottom plates 25, facilitating subsequent welding; the box-shaped part 21, the support part 23, the special-shaped H-shaped parts 22, the rib plates 24, and the bottom plates 25 are pre-fabricated.

[0037] The jig 5 includes:

[0038] Base 51, on the upper part of the base 51, there are successively arranged an arc-shaped positioning part 517, an inclined support part 518 and a positioning plate 58 from front to back; the base 51 plays a main supporting role, and each component of the saddle 2 can be placed on the base 51; the arc-shaped positioning part 517 is adapted to the arc-shaped surface of the box-shaped part 21 to place the box-shaped part 21. One side of the box-shaped part 21 facing away from the special-shaped H-shaped part 22 is an arc-shaped surface, which is the side for supporting the aluminum coil 1. The arc-shaped surface of the box-shaped part 21 faces the arc-shaped positioning part 517 and, under the action of gravity, fits on the arc-shaped positioning part 517; the inclined support part 518 is adapted to the special-shaped H-shaped part 22 to place the special-shaped H-shaped part 22. The inclined support part 518 and the structure of the special-shaped H-shaped part 22 cooperate, and the special-shaped H-shaped part 22, under the action of gravity, fits on the inclined support part 518; the positioning plate 58 is adapted to the bottom plate 25 to fix the bottom plate 25. The positioning plate 58 can be processed separately and then welded to the base 51. The positioning plate 58 is vertically arranged and has the same position and structure as the bottom plate 25 to fix the bottom plate 25;

[0039] Positioning block 57, installed on the base 51, there is a positioning groove on the positioning block 57, and the positioning groove is adapted to the support member 23. The support member 23 can be partially placed into the positioning groove and, under the action of gravity, the support member 23 fits with the positioning block 57;

[0040] Several jigs, the jig includes a fixed part and a movable part. The fixed part is installed on the base 51, and the movable part can abut against the special-shaped H-shaped part 22 or the support member 23. The jig can lock or unlock the special-shaped H-shaped part 22 or the support member 23 in the vertical direction or the horizontal direction;

[0041] Positioner 55, used to install the base 51 and drive the base 51 to rotate horizontally to drive the saddle 2 to rotate; specifically, the positioner 55 includes a support base and a driving component. The driving component is installed on the support base. The driving component can be a motor. The base 51 is installed on the output shaft of the driving component. By the rotation of the driving component, the base 51 is driven to rotate, thereby driving each component of the saddle 2 to rotate. When the corresponding weld seam is in a horizontal state, welding is carried out, and the welding quality is better.

[0042] The jig 5 provided by the present utility model is provided with a base 51, and an arc-shaped positioning portion 517, an inclined support portion 518 and a positioning plate 58 are sequentially arranged on the base 51 from front to back to limit the box-shaped part 21, the special-shaped H-shaped part 22 and the bottom plate 25. The box-shaped part 21 and the special-shaped H-shaped part 22 are directly placed on the base 51, and enter their respective positioning positions by means of the gravity of the box-shaped part 21 and the special-shaped H-shaped part 22 themselves, so that the box-shaped part 21 and the special-shaped H-shaped part 22 can be quickly attached to the base 51. At the same time, by arranging the positioning block 57, the support member 23 can be positioned. And by arranging the fixture, the accurately positioned special-shaped H-shaped part 22 and the support plate can be fastened, so as to ensure the position accuracy of the special-shaped H-shaped part 22 and the support plate during the welding process. The rib plate 24 can be directly placed on the support member 23 and is attached to the bottom plate 25 and the special-shaped H-shaped steel part. That is, the rib plate 24 is also positioned by gravity and is limited by the special-shaped H-shaped part 22 and the bottom plate 25. After all the components on the saddle 2 are placed on the base 51, the positions of the components are determined by spot welding, and then by arranging the positioner 55, the base 51 is driven to rotate by the positioner 55, so that the welds between the components can be in a horizontal state, which is convenient for welding and improves the welding quality. By accurately positioning and improving the welding quality, a single saddle 2 can be welded without paired assembly, which can simplify the assembly process of the saddle 2, is convenient for operation, and improves the accuracy and efficiency.

[0043] In some embodiments, the fixture includes a horizontal fixture 53 and a vertical fixture 54. The horizontal fixture 53 can abut against the middle plate of the special-shaped H-shaped part 22, and the vertical fixture 54 can abut against the side plate of the special-shaped H-shaped part 22 or the bottom surface of the support member 23. The middle plate of the special-shaped H-shaped part 22 refers to the plate located in the middle of the special-shaped H-shaped part 22, and the side plates of the special-shaped H-shaped part 22 refer to the plates located on both sides of the middle plate. The side plates of the special-shaped H-shaped part 22 are placed on the base 51, and the middle plate of the special-shaped H-shaped part 22 is perpendicular to the side plates of the special-shaped H-shaped part 22. By fixing with the middle plate and side plates of the special-shaped H-shaped part 22, the positioning of the special-shaped H-shaped part 22 in the vertical and horizontal directions can be realized. Further, the numbers of the horizontal fixture 53 and the vertical fixture 54 are both multiple, and the vertical fixture 54 can also press the support member 23 in the vertical direction. The support member 23 is a channel steel, the opening of the support member 23 faces the positioning block 57 and is placed on the positioning block 57, and the bottom surface of the support member 23 is a plane, which is convenient for the vertical fixture 54 to press and position.

[0044] In some embodiments, the horizontal fixture 53 is located on the same side of each special-shaped H-shaped part 22, which is convenient for demolding; and / or, the vertical fixture 54 is located on the opposite sides of each special-shaped H-shaped part 22, which is convenient for arrangement.

[0045] In some embodiments, both the horizontal fixture 53 and the vertical fixture 54 are push-pull type quick clamps. The end of the movable part of the push-pull type quick clamp is provided with a contact head, which can be cylindrical or frustum-shaped, to increase the contact area and reduce the damage of the push-pull type quick clamp to the saddle 2.

[0046] In some embodiments, the positioning block 57 includes a first side block 571, a second side block 572, and a fixing plate 573. The fixing plate 573 is located between the first side block 571 and the second side block 572, and grooves are provided on both the first side block 571 and the second side block 572. The two ends of the fixing plate 573 are respectively placed in the middle of the corresponding grooves to form a mountain-shaped structure on the first side block 571 and the second side block 572. The support member 23 can be placed in the corresponding mountain-shaped structure to ensure the positioning accuracy of the support member 23 and stably support the support member 23 at the same time.

[0047] In some embodiments, it further includes a precision reamed bolt 56. Through holes are provided at positions on the positioning plate 58 corresponding to the bolt holes of the bottom plate 25, and the precision reamed bolt 56 passes through the bolt holes and the through holes. The precision reamed bolt 56 is used to position the bolt holes and the through holes. Since the outer diameter of the precision reamed bolt 56 is larger than that of an ordinary bolt, therefore, by using a precision reamed bolt 56 that matches the sizes of the bolt holes and the through holes, the positioning accuracy of the bolt holes and the through holes can be ensured, thereby ensuring the welding accuracy of the bottom plate 25 and the special-shaped H-shaped member 22, and ensuring the subsequent assembly of the bottom plate 25 with ordinary bolts.

[0048] In some embodiments, the base 51 includes a left plate 511, a right plate 512, a front connecting member 513, and a rear connecting member 514. The left plate 511 and the right plate 512 are symmetrically and parallelly arranged and have the same structure. The front connecting member 513 is connected to the front ends of the left plate 511 and the right plate 512 for fixing the front ends of the left plate 511 and the right plate 512. The rear connecting member 514 is connected to the rear ends of the left plate 511 and the right plate 512 for fixing the rear ends of the left plate 511 and the right plate 512. The rear connecting member 514 is installed on the positioner 55. Arc-shaped positioning portions 517, inclined support portions 518, and positioning plates 58 are provided on both the left plate 511 and the right plate 512. The arc-shaped positioning portions 517 are located at the front ends of the left plate 511 and the right plate 512, and the positioning plates 58 are located at the rear ends of the left plate 511 and the right plate 512. A card slot 519 is provided between the arc-shaped positioning portion 517 and the inclined support portion 518 to limit the relative positions of the box-shaped member 21 and the special-shaped H-shaped member 22. Through the setting of the card slot 519, it can be ensured that after the box-shaped member 21 is placed on the base 51, it can remain in a specific position under the action of its own gravity and avoid displacement. The special-shaped H-shaped member 22 is then determined in its position under the restriction of the box-shaped member 21.

[0049] In some embodiments, the base 51 further includes a bottom connecting member 515 and an intermediate support plate 516. The intermediate support plate 516 is perpendicular to the left plate 511 and the right plate 512, and the intermediate support plate 516 effectively supports the positioning block 57. Moreover, the horizontal clamp 53 and the vertical clamp 54 for fixing the support member 23 are both installed on the intermediate support plate 516. The two ends of the bottom connecting member 515 are respectively connected to the bottoms of the front connecting member 513 and the rear connecting member 514. The intermediate support plate 516 is installed on the bottom connecting member 515, and the positioning block 57 is arranged on the intermediate support plate 516, with a stable position.

[0050] In some embodiments, the base 51 further includes a plurality of baffles 52. The baffles 52 are installed on the same side of the left plate 511 and the right plate 512, and the baffles 52 can be attached to and limit the side surfaces of the special-shaped H-shaped member 22. Through the arrangement of the baffles 52, a good limiting effect can be achieved, ensuring the accurate lateral positions of the components of the saddle 2.

[0051] In some embodiments, the left plate 511 and the right plate 512 are further provided with avoidance grooves, and the avoidance grooves are located on both sides of the inclined support portion 518. The avoidance grooves can be arc-shaped grooves. The arrangement of the avoidance grooves can facilitate the welding of the welds on the side close to the base 51 between the box-shaped member 21 and the special-shaped H-shaped member 22, and the welding of the welds on the side close to the base 51 between the bottom plate 25 and the special-shaped H-shaped member 22. At the same time, the arrangement of the avoidance grooves serves as a lifting hole. After the saddle 2 is welded, the saddle 2 can also be lifted by threading a rope into the avoidance grooves, which is convenient for disassembly.

[0052] Specifically, in one embodiment, the jig 5 includes a base 51. At the position on the positioning plate 58 of the base 51 where through holes are pre - machined, the through holes correspond to the bolt holes of the bottom plate 25. And at the position on the base 51 where the arc surface of the box - shaped part 21 is pre - machined for positioning, that is, the arc - shaped positioning part 517. Baffles 52 are arranged at multiple parts of the base 51 to position the saddle 2. A horizontal push - pull type quick clamp and a vertical push - pull type quick clamp are provided. A positioner 55 is set to achieve the rotation function. The bottom plate 25 of the saddle 2 is connected with a precision - reamed bolt M12. A positioning block 57 is used to support the channel steel support 23 of the saddle 2. The jig 5 is in the state where the saddle 2 is upward. The bottom plate 25 is assembled onto the positioning plate 58 provided on the jig 5 and connected with a precision - reamed bolt M12. Since the nominal size of the connecting smooth rod part of the precision - reamed bolt 56 is φ13mm and the hole diameter is φ14, after positioning with this bolt, when assembling with an ordinary M12 bolt after the welding of the saddle 2 is completed, it is relatively smooth. After the box - shaped part 21 is automatically in place by its own weight, adjust the symmetry at both ends of the length and clamp it with the vertical clamp 54. After the two - side special - shaped H - steel parts are in place in the horizontal and vertical directions, they are clamped with the horizontal clamp 53 and the vertical clamp 54. Then the support 23 is in place at the position of the positioning block 57, and the vertical clamp 54 clamps the support 23. Finally, the rib plate 24 is attached to the support 23 and is spot - welded after being fitted with the bottom plate 25 and the special - shaped H - steel parts. Then spot - weld each part, and then start welding. The positioner 55 rotates to make the weld seam in a horizontal state for welding. After welding is completed, the positioner 55 rotates to the state where the saddle 2 is upward, loosen each clamp, and check the gap with a feeler gauge. The saddle 2 is lifted out of the jig 5.

[0053] For the jig 5 provided by the present utility model, each component of the saddle 2 can be placed on the jig 5 by a crane, which is convenient for operation. Each component of the saddle 2 enters its respective positioning position under its own weight and can quickly fit with the jig 5. It is more convenient for the saddle 2 to be removed from the jig 5. The base 51 of the jig 5 is rotated by the positioner 55 to make the weld seam as horizontal as possible to ensure the welding quality. Each component is fixed on the jig 5 by a clamp, and all weld seams can be welded on the jig 5. It is only after welding is completed that it is separated from the jig 5, reducing deformation. After loosening the clamp, the fitting situation can be checked to determine whether the saddle 2 is qualified. It can realize the production of a single saddle 2, ensure its accuracy, does not require paired assembly, and has high efficiency.

[0054] The present utility model also provides a saddle 2 processing system including the above - mentioned jig 5. For the structures of other parts of this saddle 2 processing system, please refer to the related technologies and will not be elaborated herein.

[0055] In this specification, each embodiment is described in a progressive manner. The key point of each embodiment is to illustrate the differences from other embodiments. For the same or similar parts among the embodiments, reference can be made to each other.

[0056] The above has introduced the tire rack 5 provided by the present utility model in detail. Specific examples are used in this article to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and modifications can be made to the present utility model, and these improvements and modifications also fall within the protection scope of the present utility model.

Claims

1. A tire frame for making a saddle (2), the saddle (2) comprising a box-shaped member (21), a support member (23), a plurality of special-shaped H-shaped members (22), a rib plate (24) and a bottom plate (25); characterized in that: include: A base (51), wherein the upper portion of the base (51) is provided with an arc-shaped positioning portion (517), an inclined support portion (518) and a positioning plate (58) in order from front to back; the arc-shaped positioning portion (517) is matched with the arc-shaped surface of the box-shaped member (21) so as to place the box-shaped member (21); the inclined support portion (518) is matched with the special-shaped H-shaped member (22) so as to place the special-shaped H-shaped member (22); the positioning plate (58) is matched with the bottom plate (25) so as to fix the bottom plate (25); A positioning block (57) is mounted on the base (51), wherein a positioning groove is provided on the positioning block (57), wherein the positioning groove is adapted to fit the support member (23), and the support member (23) can be partially placed in the positioning groove; A plurality of clamps, each of which comprises a fixed part and a movable part, wherein the fixed part is mounted on the base (51), and the movable part can abut against the special-shaped H-shaped member (22) or the support member (23); The positioner (55) is used to install the base (51) and drive the base (51) to rotate in a horizontal direction, thereby driving the saddle (2) to rotate.

2. The tire frame according to claim 1, characterized in that: The clamp comprises a horizontal clamp (53) and a vertical clamp (54); the horizontal clamp (53) can abut against the middle plate of the special-shaped H-shaped member (22); and the vertical clamp (54) can abut against the side plate of the special-shaped H-shaped member (22) or the bottom surface of the support member (23).

3. The tire frame according to claim 2, characterized in that: The horizontal clamp (53) is located on the same side of each of the special-shaped H-shaped members (22); and / or the vertical clamp (54) is located on opposite sides of each of the special-shaped H-shaped members (22).

4. The tire frame according to claim 1, characterized in that: The positioning block (57) comprises a first side block (571), a second side block (572) and a fixing plate (573); the fixing plate (573) is located between the first side block (571) and the second side block (572); and the first side block (571) and the second side block (572) are both provided with grooves; two ends of the fixing plate (573) are respectively placed in the middle of the corresponding grooves, so as to form a mountain-shaped structure on the first side block (571) and the second side block (572).

5. The tire frame according to claim 1, characterized in that: It also includes a hole-reamed bolt (56), a through hole is provided on the positioning plate (58) at a position corresponding to the bolt hole of the bottom plate (25), and the hole-reamed bolt (56) passes through the bolt hole and the through hole.

6. The tire frame according to any one of claims 1 to 5, characterized in that: The base (51) comprises a left plate (511), a right plate (512), a front connecting piece (513) and a rear connecting piece (514); the front connecting piece (513) is connected to the front ends of the left plate (511) and the right plate (512); the rear connecting piece (514) is connected to the rear ends of the left plate (511) and the right plate (512); and the rear connecting piece (514) is mounted on the positioner (55); the left plate (511) and the right plate (512) are both provided with the arc-shaped positioning portion (517), the inclined supporting portion (518) and the positioning plate (58); and a clamping groove (519) is provided between the arc-shaped positioning portion (517) and the inclined supporting portion (518) to limit the relative position of the box-shaped member (21) and the special-shaped H-shaped member (22).

7. The tire frame according to claim 6, characterized in that: The base (51) further comprises a bottom connecting member (515) and an intermediate support plate (516), wherein two ends of the bottom connecting member (515) are respectively connected to the bottoms of the front connecting member (513) and the rear connecting member (514); the intermediate support plate (516) is mounted on the bottom connecting member (515), and the positioning block (57) is arranged on the intermediate support plate (516).

8. The tire frame according to claim 6, characterized in that: The base (51) further comprises a plurality of baffles (52), wherein the baffles (52) are mounted on the same side of the left plate (511) and the right plate (512), and the baffles (52) are capable of being fitted and limited with the side surfaces of the special-shaped H-shaped member (22).

9. The tire frame according to claim 6, characterized in that: Avoidance grooves are also provided on the left plate (511) and the right plate (512), and the avoidance grooves are located on both sides of the inclined support portion (518).

10. A saddle processing system, comprising a tire frame (5), characterized in that: The tire frame (5) is the tire frame according to any one of claims 1 to 9.

Citation Information

Patent Citations

  • Usage method of a jig for manufacturing saddles of high-bay warehouses

    CN104227274B