Clamping tool with vibration function
By designing a clamping tool with vibration function, the vibrating mechanism is used to break the bubbles and adherents inside the workpiece, and the workpiece is kept stable through the fixing mechanism, the problem that the existing clamping tool cannot effectively remove bubbles and adherents, and improves the processing quality and cleanliness.
Patent Information
- Application Number
- CN202422256765.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-14
AI Technical Summary
In modern industrial manufacturing, bubbles and adhesions inside the workpiece affect product quality, especially in the fields of precision processing, semiconductor packaging, liquid crystal display panel manufacturing and electronic component assembly, existing clamping tooling cannot effectively remove these defects, resulting in a decrease in product performance and reliability.
A clamping tool with vibration function is designed to knock the workpiece through a vibrating mechanism to break bubbles and adherents, and to ensure that the workpiece remains stable during vibration through a fixing mechanism, including a combination of a vibrating mechanism and a fixing mechanism.
It significantly improves the processing quality and internal cleanliness of the workpiece, ensures effective transmission of vibration effects, and avoids machining errors or damage caused by the movement of the workpiece.
Smart Images
Figure CN223044432U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tooling fixtures, and more specifically, to a clamping tooling with a vibration function. Background Art
[0002] In modern industrial manufacturing and automated production, as one of the key equipment, clamping tooling is widely used in multiple links such as machining, assembly, welding, and inspection. With the continuous progress of technology and the increasing improvement of process requirements.
[0003] In raw materials, if there is moisture that is not completely dried or volatile chemical substances, these substances may evaporate and generate bubbles during the processing. During the processing, if parameters such as temperature and pressure are not properly controlled, it may cause local melting, softening or deformation of the material, and then generate adhesives. Unreasonable die design or severe wear may also cause the material to stay in the die and generate adhesives. In the manufacturing industry, especially in the fields of precision machining, semiconductor packaging, liquid crystal display panel manufacturing, and the assembly of electronic components, bubbles or adhesives inside the workpiece are key factors affecting product quality. These bubbles or adhesives may come from residual gases, liquids or tiny particles during the manufacturing process, and they will significantly reduce the performance, reliability and service life of the product. Summary of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] Aiming at the deficiencies of the prior art, the utility model provides a clamping tooling with a vibration function, which solves the above problems.
[0006] (2) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solutions: A clamping tooling with a vibration function, including a bottom plate, a fixed column is fixedly connected to the top of the bottom plate, a tooling lower cover is fixedly connected to the top of the fixed column, a connecting frame is fixedly connected to the top of the tooling lower cover, an upper tooling cover is hinged to the outer surface of the tooling lower cover, the upper tooling cover is located above the connecting frame, a workpiece is arranged inside the connecting frame, a movable column is movably sleeved on the outer surface of the fixed column, a clamping plate is arranged on the top of the connecting frame, a housing is fixedly connected to the outer surface of the tooling lower cover, and further includes:
[0008] A vibration mechanism, which is located on the outer surface of the movable column and is used to drive the movable column to move up and down to knock the tooling lower cover, and then break the bubbles or adhesives inside the workpiece through vibration;
[0009] A fixing mechanism, which is located inside the housing and is used to drive the clamping plate to approach the workpiece, so as to fix the workpiece inside the connecting frame.
[0010] Preferably, the vibration mechanism includes a connection seat, a first motor, a first rotating wheel, and a transfer wheel. A connection seat is fixedly connected to the top of the base plate. A first motor is fixedly installed on the outer surface of the connection seat. A first rotating wheel is rotatably connected to the outer surface of the connection seat on the other side. The output end of the first motor is fixedly connected to the first rotating wheel. A transfer wheel is fixedly connected to the outer surface of the first rotating wheel.
[0011] Preferably, a connection wheel is fixedly connected to the outer surface of the movable column, and the center of the outer surface of the connection wheel is fixedly connected to the transfer wheel.
[0012] Preferably, two connection columns are inserted between the lower tooling cover and the upper tooling cover, and a handle is fixedly installed on the top of the upper tooling cover.
[0013] Preferably, the fixing mechanism includes a second motor, a rectangular groove, a clamping plate, a threaded rod, and a moving block. A rectangular groove is formed between the connecting frame and the housing. A threaded rod is rotatably connected inside the rectangular groove. A moving block is slidably connected inside the rectangular groove. The moving block is threadedly sleeved on the threaded rod. A clamping plate is fixedly connected to the top of the threaded rod. A second motor is fixedly installed inside the housing, and the output end of the second motor is fixedly connected to the end of the threaded rod.
[0014] Preferably, the clamping plate is slidably connected to the top of the connecting frame and is in active contact with the outer surface of the workpiece.
[0015] (III) Beneficial Effects
[0016] Compared with the prior art, the present utility model provides a clamping tooling with a vibration function, which has the following beneficial effects:
[0017] 1. For this clamping tooling with a vibration function, through the action of the vibration mechanism, the bubbles and adhesives inside the workpiece can be effectively broken and separated, thereby significantly improving the machining quality and internal cleanliness of the workpiece, which is particularly important for products that require high-precision and high-quality surfaces.
[0018] 2. For this clamping tooling with a vibration function, through the design of the fixing mechanism, it is ensured that the workpiece can maintain a stable position during vibration and will not shift or shake due to vibration. This stability not only ensures the effective transmission of the vibration effect but also avoids machining errors or damage that may be caused by the movement of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of the present utility model;
[0020] Figure 2 is a schematic structural diagram of the fixing column of the present utility model;
[0021] Figure 3 This is a side view of the structure of the present utility model;
[0022] Figure 4 This is a schematic diagram of the clamping plate structure of the present utility model;
[0023] Figure 5 This is a schematic diagram of the threaded rod structure of the present utility model.
[0024] In the figure: 1, bottom plate; 2, connecting seat; 3, first motor; 4, connecting frame; 5, lower tooling cover; 6, upper tooling cover; 7, workpiece; 8, fixed column; 9, movable column; 10, first rotating wheel; 11, transfer wheel; 12, connecting wheel; 13, second motor; 14, housing; 15, connecting column; 16, rectangular groove; 17, clamping plate; 18, threaded rod; 19, moving block. Specific embodiments
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] Please refer to Figures 1-5 , the present utility model provides a technical solution:
[0027] A clamping tooling with a vibration function, including a bottom plate 1, a fixed column 8 is fixedly connected to the top of the bottom plate 1, a lower tooling cover 5 is fixedly connected to the top of the fixed column 8, a connecting frame 4 is fixedly connected to the top of the lower tooling cover 5, an upper tooling cover 6 is hinged to the outer surface of the lower tooling cover 5, the upper tooling cover 6 is located above the connecting frame 4, a workpiece 7 is arranged inside the connecting frame 4, a movable column 9 is movably sleeved on the outer surface of the fixed column 8, a clamping plate 17 is arranged at the top of the connecting frame 4, a housing 14 is fixedly connected to the outer surface of the lower tooling cover 5, and further includes:
[0028] A vibration mechanism, which is located on the outer surface of the movable column 9 and is used to drive the movable column 9 to move up and down to knock the lower tooling cover 5, and then break the bubbles or adhesives in the workpiece 7 through vibration;
[0029] A fixing mechanism, which is located inside the housing 14 and is used to drive the clamping plate 17 to approach the workpiece 7, and then fix the workpiece 7 inside the connecting frame 4, and the workpiece 7 is placed inside the connecting frame 4.
[0030] Further, the vibration mechanism includes a connecting seat 2, a first motor 3, a first rotating wheel 10 and a transfer wheel 11. A connecting seat 2 is fixedly connected to the top of the bottom plate 1. A first motor 3 is fixedly installed on the outer surface of the connecting seat 2. A first rotating wheel 10 is rotatably connected to the outer surface of the other side of the connecting seat 2. The output end of the first motor 3 is fixedly connected to the first rotating wheel 10. A transfer wheel 11 is fixedly connected to the outer surface of the first rotating wheel 10. The output end of the first motor 3 is fixedly connected to the first rotating wheel 10. Therefore, after the first motor 3 is started, it will drive the first rotating wheel 10 to rotate. A transfer wheel 11 is fixedly connected to the outer surface of the first rotating wheel 10, and the transfer wheel 11 is fixedly connected to the movable column 9 through a connecting wheel 12.
[0031] Further, a connecting wheel 12 is fixedly connected to the outer surface of the movable column 9. The center of the outer surface of the connecting wheel 12 is fixedly connected to the transfer wheel 11. The rotation of the first rotating wheel 10 will be transmitted to the movable column 9 through the transfer wheel 11 and the connecting wheel 12.
[0032] Further, two connecting columns 15 are inserted between the lower tooling cover 5 and the upper tooling cover 6. A handle is fixedly installed on the top of the upper tooling cover 6. Rotate the upper tooling cover 6 to make it fit with the lower tooling cover 5, and then connect the upper tooling cover 6 and the lower tooling cover 5 through the connecting columns 15, so that the workpiece 7 can be placed more stably in the connecting frame 4.
[0033] Further, the fixing mechanism includes a second motor 13, a rectangular groove 16, a clamping plate 17, a threaded rod 18 and a moving block 19. A rectangular groove 16 is formed between the connecting frame 4 and the housing 14. A threaded rod 18 is rotatably connected inside the rectangular groove 16. A moving block 19 is slidably connected inside the rectangular groove 16. The moving block 19 is threadedly sleeved on the threaded rod 18. A clamping plate 17 is fixedly connected to the top of the threaded rod 18. A second motor 13 is fixedly installed inside the housing 14. The output end of the second motor 13 is fixedly connected to the end of the threaded rod 18. After the second motor 13 is started, it will drive the threaded rod 18 to rotate in the rectangular groove 16. Since the moving block 19 is threadedly sleeved on the threaded rod 18 and can slide inside the rectangular groove 16, when the threaded rod 18 rotates, the moving block 19 will move along the axial direction of the threaded rod 18, and this moving direction is towards the workpiece 7.
[0034] Further, the clamping plate 17 is slidably connected to the top of the connecting frame 4 and is in active contact with the outer surface of the workpiece 7. When the clamping plate 17 moves to be in active contact with the outer surface of the workpiece 7, it will firmly fix the workpiece 7 in the connecting frame 4 through its clamping force.
[0035] Working principle: When the staff needs to use the clamping tooling with a vibration function, after the workpiece 7 is placed inside the connecting frame 4, the second motor 13 located inside the housing 14 is started. The output end of the second motor 13 is fixedly connected to the end of the threaded rod 18. Therefore, after the second motor 13 is started, it will drive the threaded rod 18 to rotate in the rectangular groove 16. Since the moving block 19 is threadedly sleeved with the threaded rod 18 and can slide in the rectangular groove 16, when the threaded rod 18 rotates, the moving block 19 will move along the axial direction of the threaded rod 18, and this moving direction is towards the workpiece 7, thereby driving the clamping plate 17 to approach the workpiece 7. The clamping plate 17 is slidably connected to the top of the connecting frame 4. When it moves to be in active contact with the outer surface of the workpiece 7, it will firmly fix the workpiece 7 inside the connecting frame 4 through its clamping force. In this way, when the vibration mechanism works, the workpiece 7 can maintain a stable position, ensuring the effective transmission of the vibration effect. Rotate the upper cover 6 of the tooling to make it fit with the lower cover 5 of the tooling, and then connect the upper cover 6 of the tooling and the lower cover 5 through the connecting column 15, thereby placing the workpiece 7 more stably inside the connecting frame 4. When it is necessary to use vibration to break the bubbles or adhesives inside the workpiece 7, first start the first motor 3 located on the connecting seat 2. The output end of the first motor 3 is fixedly connected to the first rotating wheel 10. Therefore, after the first motor 3 is started, it will drive the first rotating wheel 10 to rotate. The outer surface of the first rotating wheel 10 is fixedly connected with a transfer wheel 11, and the transfer wheel 11 is further fixedly connected with the movable column 9 through the connecting wheel 12. The rotation of the first rotating wheel 10 will be transmitted to the movable column 9 through the transfer wheel 11 and the connecting wheel 12, causing the movable column 9 to move up and down reciprocally. As the movable column 9 moves up and down on the outer surface of the fixed column 8, it will knock on the top of the lower cover 5 of the tooling, and this knocking effect will be transmitted to the inside of the tooling, and then act on the workpiece 7 in the form of vibration. This vibration helps to break the bubbles or adhesives inside the workpiece 7 and improve the processing quality of the workpiece 7.
[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A clamping tool with a vibration function, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a fixing column (8), the top of the fixing column (8) is fixedly connected to a tooling lower cover (5), the top of the tooling lower cover (5) is fixedly connected to a connecting frame (4), the outer surface of the tooling lower cover (5) is hingedly connected to a tooling upper cover (6), the tooling upper cover (6) is located above the connecting frame (4), a workpiece (7) is provided inside the connecting frame (4), the outer surface of the fixing column (8) is movably sleeved with a movable column (9), the top of the connecting frame (4) is provided with a clamping plate (17), the outer surface of the tooling lower cover (5) is fixedly connected to a shell (14), and further comprises: A vibration mechanism, which is located on the outer surface of the movable column (9) and is used to drive the movable column (9) to move up and down and then knock the lower cover (5) of the tooling, thereby breaking bubbles or adhesions in the workpiece (7) through vibration; The fixing mechanism is located inside the housing (14) and is used to drive the clamping plate (17) to approach the workpiece (7), thereby fixing the workpiece (7) inside the connecting frame (4).
2. The clamping tool with vibration function according to claim 1, characterized in that: The vibration mechanism comprises a connecting seat (2), a first motor (3), a first rotating wheel (10) and a transfer wheel (11); the top of the base plate (1) is fixedly connected to the connecting seat (2); the first motor (3) is fixedly mounted on the outer surface of the connecting seat (2); the first rotating wheel (10) is rotatably connected to the outer surface of the other side of the connecting seat (2); the output end of the first motor (3) is fixedly connected to the first rotating wheel (10); and the outer surface of the first rotating wheel (10) is fixedly connected to the transfer wheel (11).
3. The clamping tool with vibration function according to claim 1, characterized in that: The outer surface of the movable column (9) is fixedly connected to a connecting wheel (12), and the center of the outer surface of the connecting wheel (12) is fixedly connected to the transfer wheel (11).
4. The clamping tool with vibration function according to claim 2, characterized in that: Two connecting columns (15) are inserted between the tooling lower cover (5) and the tooling upper cover (6), and a handle is fixedly mounted on the top of the tooling upper cover (6).
5. The clamping tool with vibration function according to claim 3, characterized in that: The fixing mechanism comprises a second motor (13), a rectangular groove (16), a clamping plate (17), a threaded rod (18) and a moving block (19); a rectangular groove (16) is provided between the connecting frame (4) and the housing (14); the interior of the rectangular groove (16) is rotatably connected with the threaded rod (18); the interior of the rectangular groove (16) is slidably connected with the moving block (19); the moving block (19) is threadedly sleeved with the threaded rod (18); the top of the threaded rod (18) is fixedly connected with the clamping plate (17); the interior of the housing (14) is fixedly installed with the second motor (13); the output end of the second motor (13) is fixedly connected with the end of the threaded rod (18).
6. The clamping tool with vibration function according to claim 4, characterized in that: The clamping plate (17) is slidably connected to the top of the connecting frame (4) and is movably fitted to the outer surface of the workpiece (7).