Dismounting tool for capacitor after dishing
By designing the disassembly of the capacitor after installation, the automatic disassembly of the capacitor is realized, solving the problems of low manual disassembly efficiency and easy product loss, improving the disassembly efficiency and reducing costs.
Patent Information
- Application Number
- CN202421836108.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The disassembly of capacitors after installation is mostly manual, resulting in the product being easily lost, mixed, and the disassembly efficiency is low.
A capacitor disassembly tool set after mounting, including a base, a disassembly box, a pressing component and a transmission component, and automatic disassembly is achieved through the synchronous movement of the material belt and the cover belt.
Improve disassembly efficiency, reduce product loss and batch mixing, and reduce costs.
Smart Images

Figure CN223044477U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of capacitor disassembly, and particularly relates to a disassembly tool for capacitors after being loaded on a tray. Background Art
[0002] Capacitors need to be individually tested for electrical performance when entering and leaving the factory. They are small in size and diverse in types. For the same model, there are multiple sub - models due to different capacitances and voltages. After being loaded on a tray, the disassembly is mostly manual. After disassembly, they are scattered, easy to lose, difficult to find, and prone to problems such as being dropped and bumped. When disassembling products of other batches, it is easy for products of the previous batch to be mixed into this batch, resulting in batch mixing and causing troubles in subsequent detection and use processes. Content of the Utility Model
[0003] (1) Technical Problems to be Solved
[0004] In view of the existing technical problems, the utility model provides a disassembly tool for capacitors after being loaded on a tray, avoiding the technical problems of existing manual disassembly.
[0005] (2) Technical Solutions
[0006] In order to achieve the above - mentioned purpose, the main technical solutions adopted by the utility model include:
[0007] A disassembly tool for capacitors after being loaded on a tray, comprising: a base, a disassembly box, a pressing component, and a transmission component;
[0008] Both the pressing component and the transmission component are arranged on the base;
[0009] The disassembly box is arranged at one end of the base;
[0010] The tray is rotatably arranged in the disassembly box;
[0011] Materials are encapsulated between the tape and the cover tape on the tray;
[0012] The tape and the cover tape separately pass through the disassembly box and the transmission component;
[0013] The pressing component can press the tape and the cover tape respectively on the transmission component;
[0014] The transmission component can pull the tape and the cover tape to move synchronously and separate from the tray and the disassembly box, so as to separate the materials from the tape and complete the disassembly.
[0015] Preferably, the disassembly box includes: a box body and a positioning rod;
[0016] The positioning rod is fixedly arranged at the bottom of the box body;
[0017] The material tray can be rotatably sleeved on the positioning rod.
[0018] Preferably, a discharge port is provided in the bottom area of the box body;
[0019] Two parallel long holes are respectively provided on one side wall of the box body;
[0020] The two parallel long holes are used for passing the material tape and the cover tape respectively.
[0021] Preferably, the pressing component comprises: a front pressing component and a rear pressing component;
[0022] The front pressing component and the rear pressing component are sequentially arranged on the base in front and back order;
[0023] The front pressing component and the rear pressing component have the same structure.
[0024] Preferably, the transmission component comprises: a front transmission component and a rear transmission component;
[0025] The front transmission component and the rear transmission component are arranged on the base in sequence front and back;
[0026] The front transmission component and the rear transmission component have the same structure;
[0027] The front transmission component and the rear transmission component are connected by means of a toothed belt transmission.
[0028] Preferably, the front transmission component is also connected to an adjustable motor;
[0029] The adjustable motor is connected to a control component;
[0030] The adjustable motor and the control assembly are both arranged on the front transmission component.
[0031] Preferably, the front pressing component can press the material tape and the cover tape onto the front transmission component;
[0032] The rear pressing component can press the material tape and the cover tape onto the rear transmission component.
[0033] Preferably, the front transmission component comprises: a lower roller, a lower roller shaft, a lower shaft sleeve and a gear;
[0034] The lower roller is arranged on the lower roller shaft;
[0035] The lower roller shaft is arranged on the base by means of the lower shaft sleeve;
[0036] The gear is arranged at one end of the lower roller shaft;
[0037] The toothed belt is arranged on the gear and is in transmission connection with the rear transmission component by means of the toothed belt.
[0038] Preferably, the front pressing component includes: an upper roller, an upper roller shaft, upper bushings on both sides, a bracket, sliding blocks on both sides, stainless steel springs on both sides, adjusting spring covers on both sides, an upper cover of the bracket, adjusting shafts on both sides, a push-pull type quick clamp and a bridge;
[0039] The bracket is fixedly arranged on the base;
[0040] The upper roller is located above the lower roller and is installed on the upper roller shaft;
[0041] The adjusting shafts on both sides are respectively arranged on both sides of the bracket;
[0042] The upper cover of the bracket is arranged on the top of the bracket;
[0043] The tops of the adjusting shafts on both sides respectively penetrate through both sides of the upper cover of the bracket;
[0044] Sliding blocks are respectively arranged on both sides of the upper roller shaft;
[0045] The sliding blocks on both sides are respectively sleeved on the adjusting shafts on both sides;
[0046] Stainless steel springs and adjusting spring covers are also respectively arranged on the adjusting shafts on both sides above the sliding blocks on both sides;
[0047] Both ends of the upper roller shaft are also respectively connected to the bridge;
[0048] The push-pull type quick clamp is arranged on the bridge;
[0049] The pressing head of the push-pull type quick clamp is also connected to the upper cover of the bracket.
[0050] (III) Beneficial effects
[0051] 1. The tooling has a simple structure and is convenient to operate.
[0052] 2. It replaces manual disassembly, has a high disassembly efficiency, and the products are not easily lost;
[0053] 3. It has the advantages of low cost and will not be mixed in batches with other products. Brief description of the drawings
[0054] Figure 1 It is a schematic structural diagram of a disassembly tooling for a capacitor after being loaded into a tray provided by the present utility model;
[0055] Figure 2 It is a schematic structural diagram of a disassembly box of a disassembly tooling for a capacitor after being loaded into a tray provided by the present utility model;
[0056] Figure 3 Structural schematic diagram of the base of a disassembly tooling for capacitors after being loaded into trays provided by the present utility model;
[0057] Figure 4 Structural schematic diagram of a disassembly tooling for capacitors after being loaded into trays provided by the present utility model;
[0058] Figure 5 Structural schematic diagram of a disassembly tooling for capacitors after being loaded into trays provided by the present utility model;
[0059] Figure 6 Structural schematic diagram of a disassembly tooling for capacitors after being loaded into trays provided by the present utility model.
[0060]
Explanation of attached drawing reference numerals
[0061] 1: Base;
[0062] 2: Disassembly box; 201: Positioning rod; 202: Long strip hole; 203: Discharge port;
[0063] 3: Front pressing component; 301: Bracket; 302: Upper roller shaft; 303: Upper roller; 304: Upper shaft sleeve; 305: Sliding block; 306: Stainless steel spring; 307: Adjusting spring cover; 308: Adjusting shaft; 309: Upper cover of the bracket; 310: Bridge; 311: Push - pull type quick clamp;
[0064] 4: Front transmission component; 401: Lower roller; 402: Lower roller shaft; 403: Gear; 404: Toothed belt;
[0065] 5: Adjustable motor; 6: Tray. Detailed implementation manners
[0066] For better explaining the present utility model for easy understanding, the present utility model will be described in detail below in conjunction with the attached drawings through specific implementation manners.
[0067] As Figure 1 shown: In this embodiment, a disassembly tooling for capacitors after being loaded into trays is disclosed, including: base 1, disassembly box 2, pressing component and transmission component.
[0068] In detail, the pressing component and the transmission component are both arranged on the base 1; the disassembly box 2 is arranged at one end of the base 1; the material tray 6 is rotatably arranged in the disassembly box 2; and materials are encapsulated between the material tape and the cover tape on the material tray 6. The material tape and the cover tape pass through the disassembly box 2 and the transmission component separately; the pressing component can press the material tape and the cover tape on the transmission component respectively; the transmission component can pull the material tape and the cover tape to move synchronously and separate and detach from the material tray 6 and the disassembly box 2, so as to separate the material from the material tape and complete the disassembly.
[0069] In detail, the disassembly box 2 in this embodiment includes: a box body and a positioning rod 201. The positioning rod 201 is fixedly arranged at the bottom of the box body; the material tray 6 can be rotatably sleeved on the positioning rod 201.
[0070] The bottom area of the box body is provided with a material outlet 203; two parallel long holes 202 are respectively provided on one side wall of the box body; the two parallel long holes 202 are respectively used for the material tape and the cover tape to pass through.
[0071] The clamping component in this embodiment includes: a front clamping component 3 and a rear clamping component; the front clamping component 3 and the rear clamping component are arranged on the base 1 in sequence in front and back; the front clamping component 3 and the rear clamping component have the same structure.
[0072] The transmission component includes: a front transmission component 4 and a rear transmission component; the front transmission component 4 and the rear transmission component are arranged on the base 1 in sequence in front and back; the front transmission component 4 and the rear transmission component have the same structure; the front transmission component 4 and the rear transmission component are connected by means of a toothed belt 404.
[0073] In this embodiment, the front transmission component 4 is further connected to an adjustable motor 5 ; the adjustable motor 5 is connected to a control component; the adjustable motor 5 and the control component are both arranged on the front transmission component 4 .
[0074] The front pressing component 3 can press the material tape and the cover tape onto the front transmission component 4; the rear pressing component can press the material tape and the cover tape onto the rear transmission component.
[0075] In this embodiment, the front transmission component 4 includes: a lower roller 401, a lower roller shaft 402, a lower sleeve and a gear 403; the lower roller 401 is arranged on the lower roller shaft 402; the lower roller shaft 402 is arranged on the base 1 with the help of the lower sleeve; the gear 403 is arranged at one end of the lower roller shaft 402; the toothed belt 404 is arranged on the gear 403, and is connected to the rear transmission component with the help of the toothed belt 404.
[0076] The front pressing component 3 includes: an upper roller 303, an upper roller shaft 302, upper shaft sleeves 304 on both sides, a bracket 301, sliding blocks 305 on both sides, stainless steel springs 306 on both sides, adjusting spring caps 307 on both sides, an upper cover 309 of the bracket, adjusting shafts 308 on both sides, a push-pull type quick clamp 311, and a bridge 310.
[0077] Specifically, the bracket 301 is fixedly arranged on the base 1; the upper roller 303 is located above the lower roller 401 and is installed on the upper roller shaft 302. The adjusting shafts 305 on both sides are respectively arranged on both sides of the bracket 301; the upper cover 309 of the bracket is arranged on the top of the bracket 301. The tops of the adjusting shafts 308 on both sides respectively pass through both sides of the upper cover 309 of the bracket; the sliding blocks 305 are respectively arranged on both sides of the upper roller shaft 302; the sliding blocks 305 on both sides are respectively sleeved on the adjusting shafts 308 on both sides. The stainless steel springs 306 and the adjusting spring caps 307 are also respectively arranged on the adjusting shafts 308 on both sides above the sliding blocks 305 on both sides. Both ends of the upper roller shaft 302 are respectively connected to the bridge 310; the push-pull type quick clamp 311 is arranged on the bridge 310; the pressing head of the push-pull type quick clamp 311 is also connected to the upper cover 309 of the bracket.
[0078] In actual use, press down the push-pull type quick clamp 311 respectively to lift the upper roller 303. Place the center of the product tray 6 in the positioning rod 201 of the disassembly box 2, and pass the tape and the cover tape in the tray 6 through the long holes 202 of the disassembly box 2, and through the front roller and the rear roller. Lift the push-pull type quick clamp 311 to press the upper roller and the lower roller against the tape and the cover tape, and pull the tape and the cover tape to check whether they are tightly pressed. If they are not tightly pressed or are pressed too tightly, the pressing force can be adjusted through the adjusting shaft 308. After starting the adjustable motor 5, the upper and lower rollers rotate to drive the tape and the cover tape to move parallel, so that the product tray rotates, and the capacitors fall off from the product tray and are loaded into the storage bag through the discharge port 203. The disassembly speed can be controlled by the motor speed regulator. If the tape and the cover tape are caught by the upper and lower rollers, the motor can be reversed to pull out the tape and the cover tape.
[0079] The technical principle of the present utility model has been described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present utility model and cannot be construed in any way as a limitation on the protection scope of the present utility model. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present utility model without creative labor, and these embodiments will all fall within the protection scope of the present utility model.
Claims
1. A tool for disassembling capacitors after mounting on a plate, characterized in that: include: Base, disassembly box, clamping parts and transmission parts; The pressing component and the transmission component are both arranged on the base; The disassembly box is arranged at one end of the base; The material tray is rotatably arranged in the disassembly box; Materials are encapsulated between the material tape and the cover tape on the material tray; The material tape and the cover tape are separately passed through the disassembly box and the transmission component; The pressing component can press the material tape and the cover tape onto the transmission component respectively; The transmission component can pull the material tape and the cover tape to move synchronously apart and detach from the material tray and the disassembly box, so as to separate the material from the material tape and complete disassembly.
2. The disassembly tool according to claim 1, characterized in that: The disassembly box comprises: a box body and a positioning rod; The positioning rod is fixedly arranged at the bottom of the box body; The material tray can be rotatably sleeved on the positioning rod.
3. The disassembly tool according to claim 2, characterized in that: The bottom area of the box body is provided with a discharge port; Two parallel long holes are respectively provided on one side wall of the box body; The two parallel long holes are used for passing the material tape and the cover tape respectively.
4. The disassembly tool according to claim 3, characterized in that: The pressing component comprises: a front pressing component and a rear pressing component; The front pressing component and the rear pressing component are sequentially arranged on the base in front and back order; The front pressing component and the rear pressing component have the same structure.
5. The disassembly tool according to claim 4, characterized in that: The transmission components include: a front transmission component and a rear transmission component; The front transmission component and the rear transmission component are arranged on the base in sequence front and back; The front transmission component and the rear transmission component have the same structure; The front transmission component and the rear transmission component are connected by means of a toothed belt transmission.
6. The disassembly tool according to claim 5, characterized in that The front transmission component is also connected to an adjustable motor; The adjustable motor is connected to a control component; The adjustable motor and the control assembly are both arranged on the front transmission component.
7. The disassembly tool according to claim 6, characterized in that: The front pressing component can press the material tape and the cover tape onto the front transmission component; The rear pressing component can press the material tape and the cover tape onto the rear transmission component.
8. The disassembly tool according to claim 7, characterized in that: The front transmission component includes: a lower roller, a lower roller shaft, a lower shaft sleeve and a gear; The lower roller is arranged on the lower roller shaft; The lower roller shaft is arranged on the base by means of the lower shaft sleeve; The gear is arranged at one end of the lower roller shaft; The toothed belt is arranged on the gear and is connected to the rear transmission component by means of the toothed belt.
9. The disassembly tool according to claim 8, characterized in that: The front pressing component includes: an upper roller, an upper roller shaft, upper shaft sleeves on both sides, a bracket, sliding blocks on both sides, stainless steel springs on both sides, adjusting spring covers on both sides, a bracket upper cover, adjusting shafts on both sides, a push-pull quick clamp and a bridge; The bracket is fixedly arranged on the base; The upper roller is located above the lower roller and is mounted on the upper roller shaft; The adjustment shafts on both sides are respectively arranged on both sides of the bracket; The bracket upper cover is arranged on the top of the bracket; The top ends of the adjustment shafts on both sides are respectively passed through the two sides of the upper cover of the bracket; The sliding blocks are respectively arranged on both sides of the upper roller shaft; The sliding blocks on both sides are respectively sleeved on the adjusting shafts on both sides; The stainless steel spring and the adjusting spring cover are also respectively provided on the adjusting shafts on both sides above the sliding blocks on both sides; Both ends of the upper roller shaft are also connected to the bridge frame respectively; The push-pull quick clamp is arranged on the bridge; The pressure head of the push-pull quick clamp is also connected to the bracket upper cover.