Hexagonal slope protection mold capable of being rapidly demolded

By introducing sealing rings, slide rails and cooling systems into the hexagonal slope protection mold, the problem of difficult demolding of hollow hexagonal slope protection molds is solved, and a fast and stable demolding process is achieved, improving the operating efficiency and ease of taking of the finished product.

CN223044785UActive Publication Date: 2025-07-01HAIYAN PANSHI PLASTICS CO LTD
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Patent Information

Application Number
CN202421850495.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-07-01
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The existing hollow hexagonal slope protection molds are prone to damage during demolding and are inconvenient to demolding, especially because their hollow structure lacks a focus point, which leads to difficulty in manual operation.

Method used

A quick-molding hexagonal slope protection mold is designed, using a sealing ring and slide rail structure, combining a cooling chamber and a condensing tube system, and driving the movement of the sealing plate and module through the cylinder and push rod to achieve rapid sealing, cooling and mold release of the mold.

Benefits of technology

It realizes rapid sealing and cooling of the mold, improves mold release efficiency, reduces labor intensity for manual operation, enhances the connection tightness between the module and the hexagonal groove, and ensures the stability and ease of access of the finished slope protection product.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223044785U_ABST
Patent Text Reader

Abstract

The utility model discloses a rapid demolding hexagonal slope protection mold which comprises a mold body, a mold groove is formed in the top of the mold body, a hexagonal groove is formed in the bottom of the mold groove, a sealing ring is fixedly connected to the inner wall of the hexagonal groove, a module is movably inserted into the hexagonal groove, a sealing plate is fixedly connected to the bottom wall of the module, and the top of the sealing plate movably abuts against the bottom wall of the mold groove. The mounting frame is arranged to be matched with the condensation pipe for use, so that the temperature in the cooling cavity is lower, the mold groove is better cooled, later demolding is more time-saving and labor-saving, demolding is easier, an electric push rod is started, the electric push rod drives a telescopic rod to move downwards and drives a sealing plate to move downwards, and therefore a module is driven to move downwards; and the sliding blocks are arranged to be matched with the sliding rails for use, so that the lifting and moving stability of the module is higher, the connection between the module and the hexagonal groove is tighter through the arrangement of the sealing ring, and the sealing performance is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of hexagonal slope protection moulds, in particular to a quick demoulding hexagonal slope protection mould. Background Art

[0002] Hexagonal slope protection is a kind of slope protection brick with a regular hexagonal shape. It is divided into hollow hexagonal slope protection and solid hexagonal slope protection. It is mainly used for high-speed slope protection and dam slope protection bricks. There are two types of production of angle slope protection: one is pressed by brick making machine. Semi-automatic brick making machine can produce solid hexagonal slope protection, and fully automatic brick making machine can produce hollow hexagonal slope protection and solid hexagonal slope protection. The second is mold vibration molding. Use plastic hexagonal slope protection mold, pour concrete into the mold, and produce hollow hexagonal slope protection and solid hexagonal slope protection after natural curing and solidification;

[0003] In this regard, the Chinese utility model patent with the authorization announcement number CN220113607U discloses a precast concrete stepped slope protection mold device. The utility model includes a base, the base is provided with two through holes, and the first outer mold shells are rotatably installed on both sides of the base; two second outer mold shells, the two second outer mold shells are arranged on the base, and two inner mold shells, the two inner mold shells are fixedly installed on the top of the base; multiple support blocks, the multiple support blocks are fixedly installed on the bottom of the base; a support plate, the support plate is fixedly installed on the bottom of the multiple support blocks; two first hydraulic cylinders, the two first hydraulic cylinders are hinged on the support plate, and the output rods of the two first hydraulic cylinders are respectively hinged to the sides of the two first outer mold shells that are away from each other. The concrete stepped slope protection mold device provided by the utility model has the advantages of reducing manual labor and improving work efficiency;

[0004] The existing hollow hexagonal slope protection needs to be separated from the inner mold and the outer mold for demoulding due to its hollow nature. It is easy to cause damage and breakage by manual removal. In addition, the hexagonal slope protection is completely solidified in the mold, with no gaps or fulcrums, making it very inconvenient to take. Therefore, we propose a quick demoulding hexagonal slope protection mold to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a quick demoulding hexagonal slope protection mould to solve the problems raised in the above background technology.

[0006] A quick demoulding hexagonal slope protection mold comprises a mold, a mold groove is opened in the top of the mold, a hexagonal groove is opened in the bottom of the mold groove, a sealing ring is fixedly connected to the inner wall of the hexagonal groove, a module is movably inserted in the hexagonal groove, a sealing plate is fixedly connected to the bottom wall of the module, and the top of the sealing plate is movably abutted against the bottom wall of the mold groove;

[0007] There is a movable slot inside the mold. The movable slot is arranged below the mold cavity. Cooling cavities are opened on the inner side walls of the mold, and there are two groups of cooling cavities symmetrically arranged with respect to the mold cavity. An electric push rod is fixedly installed on the bottom surface of the movable slot. The top output end of the electric push rod is installed with a telescopic rod, and the top end of the telescopic rod is fixedly connected to the middle of the bottom of the sealing plate;

[0008] The outer wall of the mold is fixedly connected with a bracket. The middle of the top of the bracket is fixedly connected with a support shell. A cylinder is fixedly installed inside the support shell. The bottom output end of the cylinder extends downward. The bottom output end of the cylinder is fixedly connected to the middle of the top of the sealing cover. The bottom wall of the sealing cover is movably abutted against the top wall of the mold. The inner wall of the cooling cavity is fixedly connected with a mounting rack, and multiple groups of condensing pipes are fixedly installed on the mounting rack.

[0009] Preferably, a liquid inlet is opened on the top wall of the cooling cavity, and a liquid outlet is opened on the bottom side of the cooling cavity.

[0010] Preferably, a sealing plug is movably inserted into the liquid outlet, and multiple groups of control keys are fixedly installed on the outer wall of the sealing cover.

[0011] Preferably, sliding blocks are fixedly connected to both side walls of the sealing plate. Slide rails are symmetrically installed on the inner wall of the movable slot, and the sliding blocks are movably clamped in the slide rails.

[0012] Preferably, a limiting slot is opened on the inner wall of the bracket. Limiting blocks are fixedly connected to both side walls of the sealing cover, and the side ends of the limiting blocks are movably clamped in the limiting slot.

[0013] Preferably, a sealing gasket is fixedly connected to the bottom wall of the sealing cover. A feeding pipe is fixedly inserted into the top side of the sealing cover, and a movable cover is movably inserted into the feeding pipe.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] By starting the cylinder in the present utility model, the sealing cover is pushed downward until the bottom wall of the sealing cover abuts against the top wall of the mold to complete the sealing, which is time-saving, labor-saving, convenient and fast. By setting the limiting block to cooperate with the limiting slot, the lifting movement of the sealing cover has high stability. The mold cavity is filled with materials through the feeding pipe, which is convenient for the rapid forming of the slope protection. By setting the cooling cavity, it is convenient to quickly cool the finished product in the mold cavity. The coolant is injected through the liquid inlet and discharged through the liquid outlet, which is convenient, fast and highly practical. By setting the mounting rack to cooperate with the condensing pipes, the temperature in the cooling cavity is lower, which better cools the mold cavity and is convenient for later demolding, which is more time-saving, labor-saving, convenient and fast, and easier to demold. By starting the electric push rod, the electric push rod drives the telescopic rod to move downward, drives the sealing plate to move downward, and thus drives the module to move downward, so that the module moves downward and disengages from the middle of the slope protection finished product, which is convenient for the finished product to be more easily taken. By setting the sliding block to cooperate with the slide rail, the lifting and moving stability of the module is higher. By setting the sealing ring, the connection between the module and the hexagonal slot is tighter and the sealing performance is stronger. Description of the Drawings

[0016] Figure 1 This is a schematic structural diagram of the present utility model;

[0017] Figure 2 This is a front internal structural schematic diagram of the bracket in the present utility model;

[0018] Figure 3 This is a top-down structural schematic diagram of the top of the mold in the present utility model;

[0019] Figure 4 This is a front internal structural schematic diagram of the mold in the present utility model.

[0020] In the figure: 1. Mold; 101. Movable groove; 102. Cooling cavity; 103. Liquid inlet; 104. Liquid outlet; 105. Sealing plug; 106. Control key; 2. Mold cavity; 201. Hexagonal groove; 202. Sealing ring; 3. Module; 4. Electric push rod; 401. Telescopic rod; 5. Sealing plate; 501. Slide block; 502. Slide rail; 6. Bracket; 601. Limit groove; 7. Support shell; 8. Cylinder; 9. Sealing cover; 901. Limit block; 902. Sealing gasket; 10. Feeding pipe; 11. Movable cover; 12. Mounting frame; 13. Condensing pipe. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Embodiment 1:

[0023] Please refer to Figure 1-2 , the present utility model provides a technical solution: a hexagonal slope protection mold for rapid demolding, including a mold 1. A mold cavity 2 is opened in the middle of the top of the mold 1. A hexagonal groove 201 is opened in the middle of the bottom of the mold cavity 2. A sealing ring 202 is fixedly connected to the inner wall of the hexagonal groove 201. A module 3 is movably inserted into the hexagonal groove 201. By providing the sealing ring 202, the connection between the module 3 and the hexagonal groove 201 is made closer and the sealing performance is stronger. The bottom wall of the module 3 is fixedly connected to a sealing plate 5, and the top of the sealing plate 5 is movably abutted against the bottom wall of the mold cavity 2;

[0024] It should be noted that a movable groove 101 is provided inside the mold 1. The movable groove 101 is arranged below the mold cavity 2. Cooling cavities 102 are formed on the inner side walls of the mold 1, and two sets of cooling cavities 102 are symmetrically arranged with respect to the mold cavity 2. An electric push rod 4 is fixedly installed on the bottom surface of the movable groove 101. The top output end of the electric push rod 4 is provided with a telescopic rod 401. The top end of the telescopic rod 401 is fixedly connected to the middle of the bottom of the sealing plate 5. By starting the electric push rod 4, the electric push rod 4 drives the telescopic rod 401 to move downward, driving the sealing plate 5 to move downward, thereby driving the module 3 to move downward, so that the module 3 moves downward and disengages from the middle of the finished slope protection product, facilitating the easier taking of the finished product;

[0025] It should be noted that a bracket 6 is fixedly connected to the outer wall of the mold 1. The middle of the top of the bracket 6 is fixedly connected to a support shell 7. A cylinder 8 is fixedly installed inside the support shell 7. The bottom output end of the cylinder 8 extends downward. The bottom output end of the cylinder 8 is fixedly connected to the middle of the top of the sealing cover 9. The bottom wall of the sealing cover 9 is movably abutted against the top wall of the mold 1. By starting the cylinder 8, the sealing cover 9 is pushed downward until the bottom wall of the sealing cover 9 abuts against the top wall of the mold 1 to complete the sealing, which is time-saving, labor-saving, convenient and fast. The inner wall of the cooling cavity 102 is fixedly connected with a mounting frame 12, and multiple groups of condensing pipes 13 are fixedly installed on the mounting frame 12. By arranging the mounting frame 12 in cooperation with the condensing pipes 13, the temperature inside the cooling cavity 102 is lower, better cooling the mold cavity 2, facilitating more time-saving, labor-saving, convenient and fast demolding in the later stage and making it easier to demold.

[0026] Embodiment 2:

[0027] Please refer to Figure 3 and Figure 4 , which is the second embodiment of the present utility model. This embodiment is based on the previous embodiment;

[0028] Specifically, a limiting groove 601 is formed on the inner wall of the bracket 6. Limiting blocks 901 are fixedly connected to both side walls of the sealing cover 9. The side ends of the limiting blocks 901 are movably clamped in the limiting groove 601. By arranging the limiting blocks 901 in cooperation with the limiting groove 601, the lifting movement stability of the sealing cover 9 is high.

[0029] It should be noted that a sealing gasket 902 is fixedly connected to the bottom wall of the sealing cover 9. A feeding pipe 10 is fixedly inserted into the top side of the sealing cover 9. A movable cover 11 is movably inserted into the feeding pipe 10. The mold cavity 2 is filled with materials through the feeding pipe 10, facilitating the rapid formation of slope protection.

[0030] It should be noted that a liquid inlet 103 is formed on the top wall of the cooling cavity 102, and a liquid outlet 104 is formed on the bottom side of the cooling cavity 102. By arranging the cooling cavity 102, it is convenient to rapidly cool the finished product in the mold cavity 2. The coolant is injected through the liquid inlet 103 and discharged through the liquid outlet 104, which is convenient, fast and highly practical.

[0031] In addition, a sealing plug 105 is movably inserted into the liquid outlet 104, and multiple control keys 106 are fixedly installed on the outer wall of the sealing cover 9.

[0032] Specifically, sliding blocks 501 are fixedly connected to both side walls of the sealing plate 5, sliding rails 502 are symmetrically installed on the inner wall of the movable groove 101, and the sliding blocks 501 are movably clamped in the sliding rails 502. By setting the sliding blocks 501 to cooperate with the sliding rails 502, the lifting and moving stability of the module 3 is higher.

[0033] Please refer to Figures 1 to 4 , which is the third embodiment of the present invention. This embodiment is based on the above two embodiments;

[0034] When the present invention is in use, by starting the air cylinder 8, the sealing cover 9 is pushed downward until the bottom wall of the sealing cover 9 abuts against the top wall of the mold 1 to complete the sealing, which is time-saving, labor-saving, convenient and fast. By setting the limiting block 901 to cooperate with the limiting groove 601, the lifting movement stability of the sealing cover 9 is high. The mold cavity 2 is filled with material through the feeding pipe 10, which is convenient for the rapid formation of the slope protection. By setting the cooling cavity 102, it is convenient to quickly cool the finished product in the mold cavity 2. The cooling liquid is injected through the liquid inlet 103 and discharged through the liquid outlet 104, which is convenient, fast and highly practical. By setting the mounting bracket 12 to cooperate with the condensing pipe 13, the temperature in the cooling cavity 102 is lower, and the mold cavity 2 can be better cooled, which is convenient for later demolding, more time-saving, labor-saving, convenient and fast, and easier to demold. By starting the electric push rod 4, the electric push rod 4 drives the telescopic rod 401 to move downward, driving the sealing plate 5 to move downward, and then driving the module 3 to move downward, so that the module 3 moves downward and disengages from the middle of the slope protection finished product, which is convenient for the finished product to be taken more easily. By setting the sliding blocks 501 to cooperate with the sliding rails 502, the lifting and moving stability of the module 3 is higher. By setting the sealing ring 202, the connection between the module 3 and the hexagonal groove 201 is tighter and the sealing performance is stronger.

[0035] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quick demoulding hexagonal slope protection mold, comprising a mold (1), characterized in that: A mold groove (2) is provided in the top of the mold (1), a hexagonal groove (201) is provided in the bottom of the mold groove (2), a sealing ring (202) is fixedly connected to the inner wall of the hexagonal groove (201), a module (3) is movably inserted in the hexagonal groove (201), a sealing plate (5) is fixedly connected to the bottom wall of the module (3), and the top of the sealing plate (5) is movably abutted against the bottom wall of the mold groove (2); The mold (1) is provided with a movable groove (101), the movable groove (101) is arranged below the mold groove (2), the inner side wall of the mold (1) is provided with a cooling cavity (102), and two groups of the cooling cavities (102) are symmetrically arranged with respect to the mold groove (2), an electric push rod (4) is fixedly installed on the inner bottom surface of the movable groove (101), a telescopic rod (401) is installed at the top output end of the electric push rod (4), and the top end of the telescopic rod (401) is fixedly connected to the bottom of the sealing plate (5); The outer wall of the mold (1) is fixedly connected to a bracket (6), the top of the bracket (6) is fixedly connected to a support shell (7), a cylinder (8) is fixedly installed inside the support shell (7), the bottom output end of the cylinder (8) extends downward, the bottom output end of the cylinder (8) is fixedly connected to the top of a sealing cover (9), the bottom wall of the sealing cover (9) is movably abutted against the top wall of the mold (1), the inner wall of the cooling cavity (102) is fixedly connected to a mounting frame (12), and a plurality of groups of condensing tubes (13) are fixedly installed on the mounting frame (12).

2. A quick demoulding hexagonal slope protection mold according to claim 1, characterized in that: The inner wall of the bracket (6) is provided with a limiting groove (601), and the two side walls of the sealing cover (9) are fixedly connected to the limiting blocks (901), and the side ends of the limiting blocks (901) are movably engaged in the limiting groove (601).

3. A quick demoulding hexagonal slope protection mold according to claim 2, characterized in that: A sealing gasket (902) is fixedly connected to the bottom wall of the sealing cover (9), an injection tube (10) is fixedly inserted into the top side of the sealing cover (9), and a movable cover (11) is movably inserted into the injection tube (10).

4. A quick demoulding hexagonal slope protection mold according to claim 1, characterized in that: The top wall of the cooling cavity (102) is provided with a liquid inlet (103), and the bottom side of the cooling cavity (102) is provided with a liquid outlet (104).

5. A quick demoulding hexagonal slope protection mold according to claim 4, characterized in that: A sealing plug (105) is movably inserted into the liquid outlet (104), and a plurality of control keys (106) are fixedly mounted on the outer wall of the sealing cover (9).

6. A quick demoulding hexagonal slope protection mold according to claim 1, characterized in that: Slide blocks (501) are fixedly connected to both side walls of the sealing plate (5), slide rails (502) are symmetrically mounted on the inner wall of the movable groove (101), and the slide blocks (501) are movably clamped in the slide rails (502).

Citation Information

Patent Citations

  • Prefabricated concrete stepped slope protection mold device

    CN220113607U