Ceramic perforating machine with positioning mechanism

By designing an automated positioning mechanism and testing mechanism in a ceramic punching machine, the cumbersome operation of traditional ceramic punching machines is solved, and a more efficient and accurate drilling process is achieved.

CN223044853UActive Publication Date: 2025-07-01HUNAN XIANGLI KILN PORCELAIN CO LTD
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Patent Information

Application Number
CN202422166653.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-07-01
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

Traditional ceramic hole punching machines need to manually align the ceramic and drill bit positions before punching, which is cumbersome and inefficient.

Method used

A ceramic hole punching machine with a positioning mechanism is designed, including a drilling mechanism, a detection mechanism and a fixing mechanism. The drilling mechanism automatically adjusts the position and height of the drill bit through the servo motor and the gear system. The detection mechanism detects the alignment of the drill bit with the ceramic through the stepper motor and the detection probe, and the fixing mechanism fixes the ceramic utensils through the suction cup.

Benefits of technology

Through the automated positioning and adjustment process, the accuracy and efficiency of drilling are improved, and the cumbersomeness of manual operation is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223044853U_ABST
    Figure CN223044853U_ABST
Patent Text Reader

Abstract

The utility model discloses a ceramic perforating machine with a positioning mechanism, which comprises a perforating table, a vertical plate fixedly mounted on one side of the top end of the perforating table, a drilling mechanism fixedly mounted on the top end of the vertical plate, a fixing mechanism fixedly mounted in the middle of one side of the vertical plate, and a detection mechanism fixedly mounted on one side of the perforating table. The drilling mechanism comprises a positioning table and a length plate, one end of the positioning table is connected with one end of the length plate in a sliding mode, and a height table is fixedly installed on one side of the top end of the length plate. The position of the drill bit is adjusted, the sliding plate slides relative to the height table under the action of the gear body, the height of the drill bit is adjusted, a traditional manual alignment mode is replaced, the drilling position precision of the drill bit is improved, and the drilling efficiency of the ceramic perforating machine is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic drilling machines, and particularly relates to a ceramic drilling machine with a positioning mechanism. Background Technique

[0002] The advantages of ceramic drilling machines mainly include high precision, high efficiency, good adaptability, wide applicability, small heat-affected zone, fast drilling speed, large depth-diameter ratio, almost no drilling difficulty, and no tool wear. Through advanced control systems and precision tools, ceramic drilling machines can achieve micron-level control of hole diameters and hole pitches, meeting application scenarios with high precision requirements for workpieces. Compared with traditional processing methods, ceramic drilling machines can complete processing tasks more quickly, improve production efficiency, reduce production costs, and enhance the competitiveness of enterprises. Ceramic drilling machines can adapt to different types of ceramic materials and achieve flexible processing by adjusting tools and processing parameters. In addition to ceramics, ceramic drilling machines can also drill holes in materials such as metals and plastics, with wide applicability.

[0003] However, traditional ceramic drilling machines have the following disadvantages:

[0004] When traditional ceramics are placed on a ceramic drilling machine for drilling, the ceramics are placed on the ceramic drilling machine. After manually aligning the position of the ceramics and the position of the drill bit on the ceramic drilling machine, the drill bit on the ceramic drilling machine performs drilling operations on the ceramic ware. Such operations are very cumbersome. Content of the Utility Model

[0005] The purpose of the utility model is to provide a ceramic drilling machine with a positioning mechanism to solve the problem that when traditional ceramics are placed on a ceramic drilling machine for drilling, the ceramics are placed on the ceramic drilling machine, and after manually aligning the position of the ceramics and the position of the drill bit on the ceramic drilling machine, the drill bit on the ceramic drilling machine performs drilling operations on the ceramic ware, and such operations are very cumbersome as mentioned in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A ceramic drilling machine with a positioning mechanism includes a drilling table. One side of the top of the drilling table is fixedly installed with a vertical plate. The top of the vertical plate is fixedly installed with a drilling mechanism. The middle of one side of the vertical plate is fixedly installed with a fixing mechanism. One side of the drilling table is fixedly installed with a detection mechanism. The drilling mechanism includes a positioning table and a length plate. One end of the positioning table is slidably connected to one end of the length plate. One side of the top of the length plate is fixedly installed with a height table. One side of the height table is slidably connected to a sliding plate. The bottom end of the sliding plate is fixedly installed with a drilling table. A drill bit is provided at the bottom end of the drilling table. After the servo motor is powered on and started, the servo motor drives the drill bit to rotate, and the drill bit performs drilling processing on the ceramic ware.

[0007] Preferably, a positioning seat is fixedly installed in the middle of the top end of the length plate. A gear body is rotatably connected inside the positioning seat. The outer side of the gear body is meshed and connected with a plurality of teeth fixedly arranged on one side of the sliding plate. The bottom end of the drilling table is fixedly installed with a motor box. A servo motor is fixedly installed inside the motor box. The output end of the servo motor is fixedly connected to the end facing the drill bit. An external motor is connected to the gear body. After the external motor is powered on and started, the external motor drives the gear body to rotate. The gear body contacts the card slots on the sliding plate. The sliding plate slides along the height platform under the action of friction. The height platform pushes the drilling table from the top to adjust the height of the drill bit.

[0008] Preferably, a limiting plate is fixedly installed at the top end of the positioning table. A connecting table is fixedly installed on one side of the top end of the length plate away from the height platform. A pushing cylinder is fixedly installed in the middle of the limiting plate. The movable end of the pushing cylinder is fixedly connected to the side facing the connecting table. The bottom end of the positioning table is fixedly connected to the vertical plate. The pushing cylinder performs a telescopic movement. The pushing cylinder pushes the connecting table from one side. The connecting table drives the length plate to slide relative to the positioning table to adjust the position of the drill bit.

[0009] Preferably, the detection mechanism includes two detection plates and a lead screw. The opposite ends of the two detection plates are respectively rotatably connected to the two ends of the lead screw. A displacement block slidably connected to the drilling table is threadedly connected to the middle of the lead screw. A detection probe is fixedly installed at the top end of the displacement block. A stepping motor for driving the lead screw to rotate is fixedly installed on the surface of one of the detection plates. One end of each of the two detection plates is fixedly connected to the drilling table. After the stepping motor is powered on and started, the stepping motor drives the lead screw to rotate. The thread on the surface of the lead screw matches the thread on the inner wall of the displacement block. The displacement block is limited by the drilling table with a shape and size matching it. Therefore, the displacement block moves along the lead screw to adjust the position of the detection probe. The detection probe detects whether the drill bit is aligned with the ceramic utensil.

[0010] Preferably, the fixing mechanism includes a first assembly plate and a second assembly plate. One end of the first assembly plate is slidably connected to one end of the second assembly plate. An installation frame is slidably connected to the middle of the second assembly plate. A fixing plate is fixedly installed at the bottom end of the installation frame. A suction cup body is fixedly installed at the bottom end of the fixing plate. The user slides the second assembly plate along the first assembly plate to adjust the position of the suction cup body. The suction cup body has adsorption properties and adsorbs and fixes the ceramic utensil.

[0011] Preferably, a reset spring is fixedly installed at the bottom end of the mounting frame, and the bottom end of the reset spring is fixedly connected to the side of the second assembly plate facing it. One end of the first assembly plate away from the second assembly plate is fixedly connected to the vertical plate. When the user presses the mounting frame, during the process of the mounting frame sliding along the second assembly plate, the mounting frame squeezes the reset spring from the top. The reset spring is elastic, and the elastic deformation of the reset spring buffers the extrusion force.

[0012] Preferably, a display frame is fixedly installed on the side of the vertical plate away from the fixing mechanism, and a display screen is fixedly installed at the top end of the display frame. Support legs are fixedly installed at the four corners of the bottom end of the punching table, and the display screen displays the punching state of the punching machine in real time.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: By setting the drilling mechanism, the length plate slides relative to the positioning table under the action of the pushing cylinder to adjust the position of the drill bit, and the sliding plate slides relative to the height table under the action of the gear body to adjust the height of the drill bit, replacing the traditional manual alignment method, improving the drilling position accuracy of the drill bit, and improving the drilling efficiency of the ceramic punching machine. Description of the Drawings

[0014] Figure 1 is the side view of the present utility model;

[0015] Figure 2 is the side view of the drilling mechanism of the present utility model;

[0016] Figure 3 is the side view of the fixing mechanism of the present utility model;

[0017] Figure 4 is the side view of the detection mechanism of the present utility model.

[0018] In the figure: 1. Punching table; 2. Support leg; 3. Detection mechanism; 31. Stepper motor; 32. Lead screw; 33. Displacement block; 34. Detection probe; 35. Detection plate; 4. Fixing mechanism; 41. First assembly plate; 42. Second assembly plate; 43. Fixed plate; 44. Suction cup body; 45. Mounting frame; 46. Reset spring; 5. Drilling mechanism; 501. Positioning table; 502. Pushing cylinder; 503. Limiting plate; 504. Connecting table; 505. Length plate; 506. Gear body; 507. Height table; 508. Sliding plate; 509. Positioning seat; 510. Drilling table; 511. Motor box; 512. Servo motor; 513. Drill bit; 6. Vertical plate; 7. Display screen; 8. Display frame. Detailed Embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model.

[0020] Please refer to Figures 1-4 Figures 1-4 , the utility model provides a ceramic drilling machine with a positioning mechanism, including a drilling table 1. One side of the top of the drilling table 1 is fixedly installed with a vertical plate 6. The top of the vertical plate 6 is fixedly installed with a drilling mechanism 5. The middle part of one side of the vertical plate 6 is fixedly installed with a fixing mechanism 4. One side of the drilling table 1 is fixedly installed with a detection mechanism 3. The drilling mechanism 5 includes a positioning table 501 and a length plate 505. One end of the positioning table 501 is slidably connected to one end of the length plate 505. One side of the top of the length plate 505 is fixedly installed with a height table 507. One side of the height table 507 is slidably connected to a sliding plate 508. The bottom end of the sliding plate 508 is fixedly installed with a drilling table 510. The bottom end of the drilling table 510 is provided with a drill bit 513. After the servo motor 512 is powered on and starts, the servo motor 512 drives the drill bit 513 to rotate, and the drill bit 513 drills the ceramic ware.

[0021] The middle part of the top of the length plate 505 is fixedly installed with a positioning seat 509. The inside of the positioning seat 509 is rotatably connected with a gear body 506. The outside of the gear body 506 is meshed with a plurality of teeth fixedly arranged on one side of the sliding plate 508. The bottom end of the drilling table 510 is fixedly installed with a motor box 511. The inside of the motor box 511 is fixedly installed with a servo motor 512. The output end of the servo motor 512 is fixedly connected to one end opposite to the drill bit 513. The external motor is connected to the gear body 506. After the external motor is powered on and starts, the external motor drives the gear body 506 to rotate. The gear body 506 contacts the card slot on the sliding plate 508, and the sliding plate 508 slides along the height table 507 due to the frictional force. The height table 507 pushes the drilling table 510 from the top to adjust the height of the drill bit 513.

[0022] The top of the positioning table 501 is fixedly installed with a limiting plate 503. One side of the top of the length plate 505 away from the height table 507 is fixedly installed with a connecting table 504. The middle part of the limiting plate 503 is fixedly installed with a pushing cylinder 502. The movable end of the pushing cylinder 502 is fixedly connected to one side opposite to the connecting table 504. The bottom end of the positioning table 501 is fixedly connected to the vertical plate 6. The pushing cylinder 502 performs telescopic movement. The pushing cylinder 502 pushes the connecting table 504 from one side, and the connecting table 504 drives the length plate 505 to slide relative to the positioning table 501 to adjust the position of the drill bit 513.

[0023] The detection mechanism 3 includes two detection plates 35 and a lead screw 32. One end of each of the two detection plates 35 is rotatably connected to both ends of the lead screw 32. A displacement block 33 that is slidably connected to the punching table 1 is threadedly connected to the middle of the lead screw 32. A detection probe 34 is fixedly installed at the top end of the displacement block 33. A stepper motor 31 for driving the lead screw 32 to rotate is fixedly installed on the surface of one of the detection plates 35. One end of each of the two detection plates 35 is fixedly connected to the punching table 1. After the stepper motor 31 is powered on and starts, the stepper motor 31 drives the lead screw 32 to rotate. The thread on the surface of the lead screw 32 matches the thread on the inner wall of the displacement block 33. The displacement block 33 is limited by the punching table 1 with a shape and size that matches it. Therefore, the displacement block 33 moves along the lead screw 32 to adjust the position of the detection probe 34. The detection probe 34 detects whether the drill bit 513 is aligned with the ceramic utensil.

[0024] The fixing mechanism 4 includes a first assembly plate 41 and a second assembly plate 42. One end of the first assembly plate 41 is slidably connected to one end of the second assembly plate 42. An installation frame 45 is slidably connected to the middle of the second assembly plate 42. A fixing plate 43 is fixedly installed at the bottom end of the installation frame 45. A suction cup body 44 is fixedly installed at the bottom end of the fixing plate 43. The user slides the second assembly plate 42 along the first assembly plate 41 to adjust the position of the suction cup body 44. The suction cup body 44 has adsorption properties and adsorbs and fixes the ceramic utensil.

[0025] A return spring 46 is fixedly installed at the bottom end of the installation frame 45. The bottom end of the return spring 46 is fixedly connected to the side of the second assembly plate 42 that faces it. One end of the first assembly plate 41 that is far from the second assembly plate 42 is fixedly connected to the vertical plate 6. When the user presses the installation frame 45, during the process of the installation frame 45 sliding along the second assembly plate 42, the installation frame 45 squeezes the return spring 46 from the top. The return spring 46 has elasticity, and the return spring 46 undergoes elastic deformation to buffer the extrusion force.

[0026] A display frame 8 is fixedly installed on the side of the vertical plate 6 that is far from the fixing mechanism 4. A display screen 7 is fixedly installed at the top end of the display frame 8. Support legs 2 are fixedly installed at the four corners of the bottom end of the punching table 1. The display screen 7 displays the punching state of the punching machine in real time.

[0027] In the use of the embodiment of the present application: The ceramic ware is placed on the punching table 1. When the user presses the mounting frame 45, during the process of the mounting frame 45 sliding along the second assembly plate 42, the mounting frame 45 squeezes the return spring 46 from the top. The return spring 46 has elasticity, and the return spring 46 undergoes elastic deformation to buffer the extrusion force. The user slides the second assembly plate 42 along the first assembly plate 41 to adjust the position of the suction cup body 44. The suction cup body 44 has adsorption property, and the suction cup body 44 adsorbs and fixes on the ceramic ware to adsorb and fix it. The pushing cylinder 502 performs telescopic movement. The pushing cylinder 502 pushes the connecting table 504 from one side, and the connecting table 504 drives the length plate 505 to slide relative to the positioning table 501 to adjust the position of the drill bit 513. The external motor is connected to the gear body 506. After the external motor is powered on and starts, the external motor drives the gear body 506 to rotate. The gear body 506 contacts the card slot on the sliding plate 508, and the sliding plate 508 slides along the height table 507 under the action of friction force. The height table 507 pushes the drilling table 510 from the top to adjust the height of the drill bit 513. After the servo motor 512 is powered on and starts, the servo motor 512 drives the drill bit 513 to rotate, and the drill bit 513 drills the ceramic ware. After the stepping motor 31 is powered on and starts, the stepping motor 31 drives the lead screw 32 to rotate. The thread on the surface of the lead screw 32 matches the thread on the inner wall of the displacement block 33. The displacement block 33 is limited by the punching table 1 with the same shape and size as it, so the displacement block 33 moves along the lead screw 32 to adjust the position of the detection probe 34. The detection probe 34 detects whether the drill bit 513 and the ceramic ware are aligned with it.

[0028] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A ceramic punching machine with a positioning mechanism, comprising a punching table (1), characterized in that: A vertical plate (6) is fixedly mounted on one side of the top of the punching platform (1), a drilling mechanism (5) is fixedly mounted on the top of the vertical plate (6), a fixing mechanism (4) is fixedly mounted in the middle of one side of the vertical plate (6), a detection mechanism (3) is fixedly mounted on one side of the punching platform (1), the drilling mechanism (5) comprises a positioning platform (501) and a length plate (505), one end of the positioning platform (501) is slidably connected to one end of the length plate (505), a height platform (507) is fixedly mounted on one side of the top of the length plate (505), a sliding plate (508) is slidably connected to one side of the height platform (507), a drilling platform (510) is fixedly mounted on the bottom end of the sliding plate (508), and a drill bit (513) is provided at the bottom end of the drilling platform (510).

2. A ceramic punching machine with a positioning mechanism according to claim 1, characterized in that: A positioning seat (509) is fixedly installed in the middle of the top of the length plate (505), and a gear body (506) is rotatably connected inside the positioning seat (509). The outer side of the gear body (506) is meshedly connected with a plurality of teeth fixedly arranged on one side of the slide plate (508). A motor box (511) is fixedly installed at the bottom end of the drilling platform (510), and a servo motor (512) is fixedly installed inside the motor box (511). The output end of the servo motor (512) is fixedly connected to an end directly opposite to the drill bit (513).

3. A ceramic punching machine with a positioning mechanism according to claim 1, characterized in that: A limiting plate (503) is fixedly installed on the top of the positioning platform (501); a connecting platform (504) is fixedly installed on the side of the top of the length plate (505) away from the height platform (507); a pushing cylinder (502) is fixedly installed in the middle of the limiting plate (503); a movable end of the pushing cylinder (502) is fixedly connected to the side directly opposite to the connecting platform (504); and the bottom end of the positioning platform (501) is fixedly connected to the vertical plate (6).

4. A ceramic punching machine with a positioning mechanism according to claim 1, characterized in that: The detection mechanism (3) comprises two detection plates (35) and a screw rod (32), the opposite ends of the two detection plates (35) are rotatably connected to the two ends of the screw rod (32), the middle part of the screw rod (32) is threadedly connected to a displacement block (33) slidably connected to the punching table (1), the top of the displacement block (33) is fixedly mounted with a detection probe (34), the surface of one of the detection plates (35) is fixedly mounted with a stepping motor (31) for driving the screw rod (32) to rotate, and one end of the two detection plates (35) is fixedly connected to the punching table (1).

5. A ceramic punching machine with a positioning mechanism according to claim 1, characterized in that: The fixing mechanism (4) comprises a first assembly plate (41) and a second assembly plate (42), one end of the first assembly plate (41) is slidably connected to one end of the second assembly plate (42), the middle part of the second assembly plate (42) is slidably connected to a mounting frame (45), the bottom end of the mounting frame (45) is fixedly mounted with a fixing plate (43), and the bottom end of the fixing plate (43) is fixedly mounted with a suction cup body (44).

6. A ceramic punching machine with a positioning mechanism according to claim 5, characterized in that: A return spring (46) is fixedly mounted on the bottom end of the mounting frame (45), and the bottom end of the return spring (46) is fixedly connected to a side directly opposite to the second assembly plate (42), and an end of the first assembly plate (41) away from the second assembly plate (42) is fixedly connected to the vertical plate (6).

7. A ceramic punching machine with a positioning mechanism according to claim 1, characterized in that: A display frame (8) is fixedly mounted on one side of the vertical plate (6) away from the fixing mechanism (4), a display screen (7) is fixedly mounted on the top of the display frame (8), and support legs (2) are fixedly mounted on the four corners of the bottom end of the punching table (1).