Efficient polyester fiber production device
By designing a high-efficiency polyester fiber production device that includes components such as crushing boxes, heating barrels, vacuum cleaners and steam engines, the problem of low automation in the prior art is solved, and the automatic crushing, heating and curing of raw materials is realized, and the production efficiency is improved.
Patent Information
- Application Number
- CN202421992876.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The existing polyester fiber production equipment has low degree of automation and cannot achieve fully automated crushing, melting and solidification processes, resulting in low production efficiency and manual operation requirements.
A high-efficiency polyester fiber production device is designed, including components such as crushing boxes, heating barrels, vacuum cleaners, steam engines and telescopic rods. Through the motor, the rollers, blades, fan blades and scrapers can be driven by the motor to achieve automatic crushing, heating and curing of raw materials.
The automation of raw materials is achieved by multi-angle crushing, uniform heating and curing, improving production efficiency, reducing manual operation needs, and improving the automation level of production equipment.
Smart Images
Figure CN223044927U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and processing of polyester fibers, in particular to a production device for high-efficiency polyester fibers. Background Art
[0002] A production device for polyester fibers is a device or system for manufacturing polyester fibers. Such a device generally includes components such as a polymerization reactor, a polymerization catalyst, a polymerization agent supply system, a polymer conveying system, polymer solidification and curing equipment, stretching equipment, and cutting and packaging equipment. In this process, polyester raw materials undergo a polymerization reaction through the polymerization reactor to form polymers, and then through steps such as stretching and curing, finally, fibrous polyester products are made. The design of this production device aims to achieve efficient production, high-quality products, and automation and control of the production process.
[0003] In the prior art, most production devices have a single structure, such as a single structure of a crusher, a mixer, a heating pipe, etc. These single structures need to process raw materials again and again and cannot be carried out simultaneously. Moreover, many production devices have not achieved automation and still require manual operation.
[0004] For the structure of the prior art, a single structure such as a crusher or a mixer can only simply conduct preliminary treatment on raw materials, cannot conduct in-depth treatment, and also requires manual assistance during the treatment process, unable to achieve a fully automated effect. It not only requires separate and individual operations but also wastes working time and reduces work efficiency. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a production device for high-efficiency polyester fibers, aiming to improve the effects of automatic crushing, melting, and curing of the production device in the prior art.
[0006] To achieve the above object, the utility model provides the following technical solution: A production device for high-efficiency polyester fibers includes a support table. A crushing box is fixedly connected to the upper surface of the support table. A feeding frame is fixedly connected to the inside of the crushing box. A first motor is fixedly connected to the outer wall of the crushing box. A roller is fixedly connected to the output end of the first motor. Blades are fixedly connected to the outer wall of the roller. A support block is fixedly connected to the upper surface of the support table. A vacuum cleaner is fixedly connected to the upper surface of the support block. A connecting pipe is fixedly connected to the output end of the vacuum cleaner and is fixedly connected to the inside of the crushing box. A dust discharge pipe is fixedly connected to the outer wall of the vacuum cleaner. A blanking frame is fixedly connected to the inside of the crushing box. A heating barrel is fixedly connected to the outer wall of the blanking frame. A heating component is arranged inside the heating barrel. A processing table is arranged directly below the support table.
[0007] Furthermore, the heating component includes a second motor which is fixedly connected inside the processing table. The output end of the second motor is rotatably connected inside the heating barrel. A fan blade is fixedly connected to the output end of the second motor, and a scraper is also fixedly connected to the output end of the second motor. A heating plate is fixedly connected to the inner wall of the heating barrel.
[0008] Furthermore, a feeding pipe is fixedly connected inside the heating barrel. A material pumping pump is fixedly connected to the outer wall of the feeding pipe. A conveying pipe is fixedly connected inside the material pumping pump, and the conveying pipe is fixedly connected inside the processing table.
[0009] Furthermore, a support plate is fixedly connected to the upper surface of the processing table. A third motor is fixedly connected to the outer wall of the support plate, and a hub is fixedly connected to the output end of the third motor.
[0010] Furthermore, a belt is arranged on the outer wall of the hub. A connecting plate is fixedly connected inside the processing table. A first telescopic rod is fixedly connected to the outer wall of the connecting plate, and a pushing plate is fixedly connected to the output end of the first telescopic rod.
[0011] Furthermore, a second telescopic rod is fixedly connected to the outer wall of the pushing plate. A groove rod is fixedly connected to the outer wall of the processing table. The outer wall of the second telescopic rod is slidably connected inside the groove rod, and a telescopic strip is fixedly connected to the output end of the second telescopic rod.
[0012] Furthermore, a rolling cylinder is rotatably connected inside the telescopic strip. A steam engine is fixedly connected inside the support table, and an air injection pipe is fixedly connected inside the steam engine.
[0013] Furthermore, a shunt pipe is fixedly connected to the outer wall of the air injection pipe. A collection box is fixedly connected to the outer wall of the processing table.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, raw materials enter the inside of the crushing box from the feeding frame. The first motor is started to drive the roller and the blade to rotate to chop the raw materials. Then the vacuum cleaner is started, and the dust inside the crushing box is sucked through the connecting pipe and discharged through the dust exhaust pipe. The chopped raw materials enter the inside of the heating barrel through the feeding frame for heating. The heating plate is turned on for heating. The second motor is started to drive the fan blade and the scraper to rotate, making the heating more uniform, achieving the effects of chopping and heating the raw materials.
[0016] 2. In the present utility model, when the feeding pump is started, the processed raw materials are sucked out through the feeding pipe and conveyed to the upper part of the belt through the conveying pipe. Then, the first telescopic rod and the second telescopic rod are started. The first telescopic rod pushes the second telescopic rod to slide inside the groove rod, and the second telescopic rod drives the telescopic strip to move up and down, and drives the rolling cylinder to roll back and forth on the belt. Then, the steam engine is started, and the steam is sprayed through the air injection pipe and the shunt pipe, so that the raw materials are further solidified, achieving the effect of automatic multi-angle solidification. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 FIG. is a three-dimensional structural schematic diagram of a production device for high-efficiency polyester fiber proposed by the present utility model;
[0018] Figure 2 FIG. is a drum structural schematic diagram of a production device for high-efficiency polyester fiber proposed by the present utility model;
[0019] Figure 3 FIG. is a rolling cylinder structural schematic diagram of a production device for high-efficiency polyester fiber proposed by the present utility model.
[0020] LEGEND DESCRIPTION:
[0021] 1. Support platform; 2. Crushing box; 3. Feeding frame; 4. First motor; 5. Drum; 6. Blade; 7. Support block; 8. Vacuum cleaner; 9. Connecting pipe; 10. Dust exhaust pipe; 11. Feeding box; 12. Heating barrel; 13. Processing table; 14. Second motor; 15. Fan blade; 16. Scraper; 17. Heating plate; 18. Feeding pipe; 19. Feeding pump; 20. Conveying pipe; 21. Support plate; 22. Third motor; 23. Hub; 24. Belt; 25. Connecting plate; 26. First telescopic rod; 27. Push plate; 28. Second telescopic rod; 29. Groove rod; 30. Telescopic strip; 31. Rolling cylinder; 32. Steam engine; 33. Air injection pipe; 34. Shunt pipe; 35. Collection box. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] Refer to Figure 1 and Figure 2, an embodiment provided by the present utility model: a production device for high-efficiency polyester fiber, including a support table 1, on the upper surface of the support table 1 is fixedly connected a crushing box 2, inside the crushing box 2 is fixedly connected a feeding frame 3, on the outer wall of the crushing box 2 is fixedly connected a first motor 4, the output end of the first motor 4 is fixedly connected with a roller 5, on the outer wall of the roller 5 is fixedly connected a blade 6, on the upper surface of the support table 1 is fixedly connected a support block 7, on the upper surface of the support block 7 is fixedly connected a dust collector 8, the output end of the dust collector 8 is fixedly connected with a connecting pipe 9, the connecting pipe 9 is fixedly connected inside the crushing box 2, on the outer wall of the dust collector 8 is fixedly connected a dust discharge pipe 10, inside the crushing box 2 is fixedly connected a blanking frame 11, on the outer wall of the blanking frame 11 is fixedly connected a heating barrel 12, inside the heating barrel 12 is provided with a heating component, below the support table 1 is provided a processing table 13, the heating component includes a second motor 14, the second motor 14 is fixedly connected inside the processing table 13, the output end of the second motor 14 is rotatably connected inside the heating barrel 12, the output end of the second motor 14 is fixedly connected with a fan blade 15, the output end of the second motor 14 is fixedly connected with a scraping plate 16, on the inner wall of the heating barrel 12 is fixedly connected a heating plate 17;
[0024] Specifically, put the raw materials into the feeding frame 3, the raw materials enter the inside of the crushing box 2 through the feeding frame 3, start the first motor 4, drive the roller 5 to rotate through the first motor 4, and further drive the blade 6 to rotate, so as to achieve the crushing effect. When the raw materials are crushed, dust is easily generated. Turn on the dust collector 8, suck the dust inside the crushing box 2 through the connecting pipe 9, and then discharge the dust through the dust discharge pipe 10. The crushed raw materials enter the inside of the heating barrel 12 through the blanking frame 11. At this time, turn on the heating plate 17 to heat and melt the raw materials, and then turn on the second motor 14, drive the fan blade 15 to rotate through the second motor 14, to achieve the stirring effect and make the heating more uniform. The second motor 14 also drives the scraping plate 16 to rotate, and the scraping plate 16 can scrape off the raw materials remaining on the surface of the heating plate 17, so as to achieve the effect of crushing and melting the raw materials.
[0025] Refer to Figure 2 and Figure 3 , inside the heating barrel 12 is fixedly connected a blanking pipe 18, on the outer wall of the blanking pipe 18 is fixedly connected a pumping pump 19, inside the pumping pump 19 is fixedly connected a conveying pipe 20, the conveying pipe 20 is fixedly connected inside the processing table 13, on the upper surface of the processing table 13 is fixedly connected a support plate 21, on the outer wall of the support plate 21 is fixedly connected a third motor 22, the output end of the third motor 22 is fixedly connected with a hub 23, on the outer wall of the hub 23 is provided a belt 24, inside the processing table 13 is fixedly connected a connecting plate 25, on the outer wall of the connecting plate 25 is fixedly connected a first telescopic rod 26, the output end of the first telescopic rod 26 is fixedly connected with a pushing plate 27;
[0026] Specifically, start the pumping pump 19, extract the melted raw materials from the inside of the heating barrel 12 through the feeding pipe 18, and then discharge them through the conveying pipe 20. The raw materials are conveyed to the upper surface of the belt 24. Start the third motor 22 to drive the hub 23 to rotate. During the rotation of the hub 23, the belt 24 is driven to rotate, and at the same time, another hub 23 is also driven to rotate. Start the first telescopic rod 26, and the push plate 27 can be driven to move back and forth through the first telescopic rod 26.
[0027] Refer to Figure 1 and Figure 3 , a second telescopic rod 28 is fixedly connected to the outer wall of the push plate 27, a groove rod 29 is fixedly connected to the outer wall of the processing table 13, the outer wall of the second telescopic rod 28 is slidably connected inside the groove rod 29, the output end of the second telescopic rod 28 is fixedly connected to a telescopic strip 30, a rolling cylinder 31 is rotatably connected inside the telescopic strip 30, a steam engine 32 is fixedly connected inside the support table 1, a jet pipe 33 is fixedly connected inside the steam engine 32, a shunt pipe 34 is fixedly connected to the outer wall of the jet pipe 33, and a collection box 35 is fixedly connected to the outer wall of the processing table 13;
[0028] Specifically, during the movement of the push plate 27, the two second telescopic rods 28 are simultaneously pushed to slide inside the two groove rods 29, and the two second telescopic rods 28 respectively drive the two telescopic strips 30 to lift together. Because the back-and-forth movement of the two second telescopic rods 28 drives the rolling cylinder 31 to move back and forth, the rolling cylinder 31 slides back and forth on the surface of the belt 24. At the same time, start the steam engine 32, and the water vapor is conveyed through the jet pipe 33 to the inside of the shunt pipe 34 for shunt spraying. Through the rolling of the raw materials by the rolling cylinder 31 and the spraying of the raw materials by the water vapor, the raw materials reach the solidification effect, and then the solidified raw materials are conveyed to the inside of the collection box 35 through the rotation of the belt 24.
[0029] Working principle: When producing polyester fiber, first put the raw materials into the interior of the feeding frame 3. The raw materials enter the interior of the crushing box 2 through the feeding frame 3. At this time, start the first motor 4, drive the roller 5 and the blade 6 to rotate through the first motor 4 to achieve the effect of crushing the raw materials. Since dust is easily generated during crushing, it is necessary to start the vacuum cleaner 8 at the same time, suck out the dust inside the crushing box 2 through the connecting pipe 9, and then discharge the dust through the dust discharge pipe 10 to achieve the effect of dust removal. The crushed raw materials enter the interior of the heating barrel 12 through the blanking frame 11. Start the heating plate 17 to start heating and melting the raw materials. Then start the second motor 14 to drive the fan blade 15 and the scraper 16 to rotate. During the heating and melting process, continuously stir to make the raw materials evenly heated and scrape off the raw materials remaining on the surface of the heating plate 17. After the raw materials are melted, start the pumping pump 19 to suck out the raw materials through the blanking pipe 18, and transport the raw materials to the upper surface of the belt 24 through the conveying pipe 20. At this time, start the first telescopic rod 26, use the first telescopic rod 26 to drive the push plate 27 to move back and forth, and then drive the two telescopic strips 30 to lift simultaneously through the two second telescopic rods 28, further driving the rolling cylinder 31 to move back and forth and lift, so that the rolling cylinder 31 rolls back and forth on the surface of the belt 24. At the same time, it is also necessary to start the steam engine 32 to transport the water vapor into the interior of the shunt pipe 34 through the air jet pipe 33 and then shunt and spray it, so that the raw materials are solidified by the water vapor. Finally, start the third motor 22 to drive the hub 23 to rotate, thereby driving the belt 24 to rotate, and transport the solidified raw materials into the interior of the collection box 35 to achieve the effect of automatic blanking.
[0030] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A production device for high-efficiency polyester fiber, comprising a support table (1), characterized in that: The upper surface of the support platform (1) is fixedly connected to a crushing box (2), the interior of the crushing box (2) is fixedly connected to a feeding frame (3), the outer wall of the crushing box (2) is fixedly connected to a first motor (4), the output end of the first motor (4) is fixedly connected to a roller (5), the outer wall of the roller (5) is fixedly connected to a blade (6), the upper surface of the support platform (1) is fixedly connected to a support block (7), the upper surface of the support block (7) is fixedly connected to a vacuum cleaner (8), the output end of the vacuum cleaner (8) is fixedly connected to a connecting pipe (9), the connecting pipe (9) is fixedly connected to the interior of the crushing box (2), the outer wall of the vacuum cleaner (8) is fixedly connected to a dust exhaust pipe (10), the interior of the crushing box (2) is fixedly connected to a feeding frame (11), the outer wall of the feeding frame (11) is fixedly connected to a heating barrel (12), a heating component is arranged inside the heating barrel (12), and a processing table (13) is arranged directly below the support platform (1).
2. The high-efficiency polyester fiber production device according to claim 1, characterized in that: The heating assembly comprises a second motor (14), the second motor (14) is fixedly connected to the inside of the processing table (13), the output end of the second motor (14) is rotatably connected to the inside of the heating barrel (12), the output end of the second motor (14) is fixedly connected to a fan blade (15), the output end of the second motor (14) is fixedly connected to a scraper (16), and the inner wall of the heating barrel (12) is fixedly connected to a heating plate (17).
3. The production device of a high-efficiency polyester fiber according to claim 1, characterized in that: The interior of the heating barrel (12) is fixedly connected to a feed pipe (18), the outer wall of the feed pipe (18) is fixedly connected to a feed pump (19), the interior of the feed pump (19) is fixedly connected to a delivery pipe (20), and the delivery pipe (20) is fixedly connected to the interior of the processing table (13).
4. The production device of high-efficiency polyester fiber according to claim 1, characterized in that: The upper surface of the processing table (13) is fixedly connected to a support plate (21), the outer wall of the support plate (21) is fixedly connected to a third motor (22), and the output end of the third motor (22) is fixedly connected to a wheel hub (23).
5. The production device of high-efficiency polyester fiber according to claim 4, characterized in that: The outer wall of the wheel hub (23) is provided with a belt (24), the interior of the processing table (13) is fixedly connected with a connecting plate (25), the outer wall of the connecting plate (25) is fixedly connected with a first telescopic rod (26), and the output end of the first telescopic rod (26) is fixedly connected with a push plate (27).
6. The production device of high-efficiency polyester fiber according to claim 5, characterized in that: The outer wall of the push plate (27) is fixedly connected to a second telescopic rod (28), the outer wall of the processing table (13) is fixedly connected to a groove rod (29), the outer wall of the second telescopic rod (28) is slidably connected to the inside of the groove rod (29), and the output end of the second telescopic rod (28) is fixedly connected to a telescopic strip (30).
7. The production device of high-efficiency polyester fiber according to claim 6, characterized in that: The interior of the telescopic strip (30) is rotatably connected to a rolling cylinder (31), the interior of the support platform (1) is fixedly connected to a steam engine (32), and the interior of the steam engine (32) is fixedly connected to an air injection pipe (33).
8. The production device of high-efficiency polyester fiber according to claim 7, characterized in that: The outer wall of the air injection pipe (33) is fixedly connected to a flow distribution pipe (34), and the outer wall of the processing table (13) is fixedly connected to a collection box (35).