Vulcanizing machine capable of being overturned

By designing a vulcanizing machine equipped with efficient purification and automatic flip functions, the problem that existing vulcanizing machines cannot efficiently purify harmful gases and lack automatic flip functions during use is solved, and efficient purification of harmful gases and automatic flip of the cavity is achieved, protecting the working environment and the health of operators.

CN223044964UActive Publication Date: 2025-07-01SHANDONG CHICHENG KAIXUAN TECH CO LTD
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Patent Information

Application Number
CN202421633154.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-07-01
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During use, existing vulcanization machines do not have the efficient purification function and cannot effectively collect and purify harmful gases generated by hot pressing, resulting in the diffusion of harmful gases and affecting the working environment and operators.

Method used

A vulcanizing machine that can be turned is designed, equipped with an efficient purification mechanism and an automatic flip mechanism. The efficient purification mechanism includes a purification box, a purification plate, a fan, etc., which sucks harmful gases through the fan and purifies them under the adsorption of the purification plate. The automatic flip mechanism includes a driving motor, a main short shaft, a secondary short shaft, etc. The driving motor drives the cavity to flip to achieve the automatic flip function.

Benefits of technology

It realizes efficient collection and purification of harmful gases emitted when opening the mold, reduces the impact of harmful gases on the working environment, protects the health of operators, and also has automatic flip function to facilitate staff to collect materials and clean residues.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber processing, in particular to a reversible vulcanizing machine, which comprises a machine body, the left side of the machine body is fixedly connected with an efficient purification mechanism, the efficient purification mechanism comprises a bottom frame, the top of the bottom frame is fixedly connected with a purification box, the top of the machine body is provided with a hydraulic ejector rod, and the hydraulic ejector rod is fixedly connected with the purification box. The output end of the hydraulic ejector rod is fixedly connected with a square plate. Through cooperation of the bottom frame, the purifying box, the purifying plate, the U-shaped plate and the collecting pipe, the efficient purifying function is achieved, firstly, the draught fan is started through the controller, harmful gas can enter the purifying box from the collecting pipe under the suction effect of the draught fan, and the harmful gas is purified and discharged under the adsorption effect of the purifying plate; according to the mechanism, gas purification treatment can be effectively carried out, so that the influence of harmful gas diffusion on the surrounding working environment can be reduced, and meanwhile, workers can be protected from being hurt.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber processing, and particularly relates to a vulcanizer capable of being turned over. Background Technique

[0002] Rubber processing is a process of making rubber into rubber products, which belongs to a special processing process in the chemical industry. Therefore, during the rubber processing process, a vulcanizer will be required.

[0003] After retrieval, the publication number is CN218342621, and the name is a vulcanizer with a cleaning effect, including a load-bearing mounting plate. Through research and analysis, it is found that although the automation degree of the machine is increased and the working efficiency of the vulcanizer is improved by setting a cleaning component during use, to a certain extent, there are still the following disadvantages.

[0004] For example, during the use of the existing vulcanizer, it does not have an efficient purification function and cannot perform efficient purification treatment during use, resulting in the diffusion of harmful gases generated by hot pressing in the above situations, which will have a certain impact on the surrounding working environment, and then will cause harm to the bodies of operators and also affect their working status. To solve the above technical problems, we designed a vulcanizer capable of being turned over. Content of the Utility Model

[0005] The purpose of the utility model is to provide a vulcanizer capable of being turned over, which has the advantages of being able to collect and purify harmful gases emitted during mold opening and being able to turn over the molding part of the device, and solves the problems that the existing vulcanizer does not have efficient purification treatment and does not have an automatic turning function during use.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a vulcanizer capable of being turned over, including a machine body, a high-efficiency purification mechanism is fixedly connected to the left side of the machine body, the high-efficiency purification mechanism includes a bottom frame, a purification box is fixedly connected to the top of the bottom frame, a hydraulic jack is arranged on the top of the machine body, a square plate is fixedly connected to the output end of the hydraulic jack, travel strips are fixedly connected to both sides of the top of the square plate, moving plates are slidably connected to the opposite sides of the travel strips, and an automatic turning mechanism is connected to the outside of the right moving plate through bolts. The automatic turning mechanism includes a driving motor, a cavity body is fixedly connected to the opposite side of the automatic turning mechanism, guide rods are fixedly connected to the four corners of the top of the machine body, a top plate is fixedly connected through the top of the surface of the guide rods, a hydraulic cylinder is fixedly connected through the top of the top plate, a core body is fixedly connected to the output end of the hydraulic cylinder, and a controller is arranged on the right side of the machine body.

[0007] Preferably, the right side of the chassis is fixedly connected to the body. The front side and the rear side of the inner cavity of the purification box are slidably connected with purification plates. The left side of the top plate is fixedly connected with a U-shaped plate. The front side and the rear side of the top of the purification box are communicated with collecting pipes. The right side of the collecting pipe is fixedly connected through the U-shaped plate. The front side and the rear side of the bottom left side of the purification box are fixedly connected through with air blowers. The top of the left side of the purification box is bolted with a baffle. The output end of the controller is unidirectionally electrically connected to the air blowers.

[0008] Preferably, the left side of the driving motor is bolted to the moving plates on the right side. The output end of the driving motor penetrates through the moving plate on the right side and is fixedly connected with a main short shaft. The outer side of the moving plate on the left side is movably connected with a secondary short shaft through a bearing. The opposite sides of the main short shaft and the secondary short shaft are fixedly connected with fixing frames. The opposite sides of the fixing frames are fixedly connected to the cavity body. The rear side of the opposite sides of the moving plates is fixedly connected with a cushion bar. The output end of the controller is unidirectionally electrically connected to the driving motor.

[0009] Preferably, the front side of the body is fixedly connected with an extension plate. Support assemblies are arranged on both sides of the top of the extension plate. The rear side of the square plate is fixedly connected with a boosting assembly. The output end of the controller is unidirectionally electrically connected to the hydraulic jack and the hydraulic cylinder respectively.

[0010] Preferably, the top of the right side of the body is fixedly connected with a support frame. The top of the support frame is fixedly connected with a data processor. The front side and the rear side of the bottom of the support frame are fixedly connected with reinforcing plates.

[0011] Preferably, the front side of the body is bolted with a maintenance plate. Support feet are fixedly connected to the four corners of the bottom of the body.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. Through the cooperation of the chassis, the purification box, the purification plates, the U-shaped plate and the collecting pipes, the present utility model has an efficient purification function. First, the controller starts the air blowers. Under the suction of the air blowers, harmful gases will enter the interior of the purification box from the collecting pipes and be purified under the adsorption of the purification plates and then discharged. This mechanism can effectively purify the gas, thereby reducing the impact of the diffusion of harmful gases on the surrounding working environment and protecting the staff from harm.

[0014] 2. The utility model has an automatic flipping function through the cooperation of a driving motor, a main short shaft, a secondary short shaft, a fixed frame and a cushion bar. First, the driving motor is started through the controller. The driving motor rotates to drive the main short shaft to rotate. Under the cooperation of the main short shaft, the secondary short shaft and the fixed frame, the cavity is driven to rotate. The cushion bar can assist in supporting under normal conditions. This mechanism can effectively flip the cavity, facilitating the staff to take materials, and also facilitating the staff to clean and wash the residues. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is an axonometric view of the structure of the utility model;

[0016] Figure 2 is a rear axonometric view of the structure of the utility model;

[0017] Figure 3 is a top axonometric view of the partial structure of the utility model;

[0018] Figure 4 is a sectional axonometric view of the automatic flipping mechanism of the utility model;

[0019] Figure 5 is a sectional axonometric view of the high-efficiency purification mechanism of the utility model.

[0020] In the figure: 1, machine body; 2, high-efficiency purification mechanism; 3, hydraulic jack; 4, square plate; 5, travel bar; 6, moving plate; 7, automatic flipping mechanism; 8, cavity body; 9, guide rod; 10, top plate; 11, hydraulic cylinder; 12, core body; 13, controller; 14, chassis; 15, purification box; 16, purification plate; 17, U-shaped plate; 18, collection pipe; 19, driving motor; 20, main short shaft; 21, secondary short shaft; 22, fixed frame; 23, cushion bar. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] Please refer to Figures 1 - 5 , a vulcanizer capable of flipping, including a machine body 1. A high-efficiency purification mechanism 2 is fixedly connected to the left side of the machine body 1. The high-efficiency purification mechanism 2 includes a chassis 14. A purification box 15 is fixedly connected to the top of the chassis 14. A hydraulic jack 3 is arranged on the top of the machine body 1. The output end of the hydraulic jack 3 is fixedly connected to a square plate 4. Travel bars 5 are fixedly connected to both sides of the top of the square plate 4. Moving plates 6 are slidably connected to the opposite sides of the travel bars 5. The outside of the right moving plate 6 is bolted to an automatic flipping mechanism 7. The automatic flipping mechanism 7 includes a driving motor 19. Cavity bodies 8 are fixedly connected to the opposite sides of the automatic flipping mechanism 7. Guide rods 9 are fixedly connected to the four corners of the top of the machine body 1. The top of the guide rods 9 is fixedly connected through the top with a top plate 10. A hydraulic cylinder 11 is fixedly connected through the top of the top plate 10. The output end of the hydraulic cylinder 11 is fixedly connected to a core body 12. A controller 13 is arranged on the right side of the machine body 1.

[0022] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 5 ,The right side of the chassis 14 is fixedly connected to the body 1. The front side and the rear side of the inner cavity of the purification box 15 are slidably connected with a purification plate 16. The left side of the top plate 10 is fixedly connected with a U-shaped plate 17. The front side and the rear side of the top of the purification box 15 are communicated with a collection pipe 18. The right side of the collection pipe 18 is fixedly connected through the U-shaped plate 17. The front side and the rear side of the bottom of the left side of the purification box 15 are fixedly connected through fans. The top of the left side of the purification box 15 is bolted with a baffle. By setting the baffle, it plays an auxiliary role and can facilitate the staff to open the purification box 15 regularly and maintain or replace the internal purification plate 16. The output end of the controller 13 is unidirectionally electrically connected to the fan.

[0023] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 ,The left side of the drive motor 19 is bolted to the moving plates 6 on the right and left sides. The output end of the drive motor 19 penetrates through the moving plate 6 on the right and is fixedly connected with a main short shaft 20. The outer side of the moving plate 6 on the left is movably connected with a secondary short shaft 21 through a bearing. The opposite sides of the main short shaft 20 and the secondary short shaft 21 are fixedly connected with a fixed frame 22. The opposite sides of the fixed frame 22 are fixedly connected to the cavity body 8. The rear side of the opposite sides of the moving plates 6 is fixedly connected with a cushion block strip 23. By setting the cushion block strip 23, it plays an auxiliary role and can support the cavity part when not rotating, avoiding its deviation during the mold closing process. The output end of the controller 13 is unidirectionally electrically connected to the drive motor 19.

[0024] Please refer to Figure 1 、 Figure 2 and Figure 3 ,The front side of the body 1 is fixedly connected with an extension plate. Support assemblies are arranged on both sides of the top of the extension plate. The rear side of the square plate 4 is fixedly connected with a boosting assembly. By setting the boosting assembly, it plays an auxiliary role, thereby facilitating the picking of parts and improving the picking speed. The output end of the controller 13 is unidirectionally electrically connected to the hydraulic jack 3 and the hydraulic cylinder 11 respectively.

[0025] Please refer to Figure 1 、 Figure 2 and Figure 3 ,The top of the right side of the body 1 is fixedly connected with a support frame. The top of the support frame is fixedly connected with a data processor. The front side and the rear side of the bottom of the support frame are fixedly connected with reinforcing plates. By setting the reinforcing plates, it plays an auxiliary strengthening role, thereby being able to enhance the service strength of the support frame and prevent it from breaking.

[0026] Please refer to Figure 1 、Figure 2 and Figure 3 , a maintenance plate is bolted to the front side of the machine body 1, and support feet are fixedly connected to the four corners of the bottom of the machine body 1. By providing the support feet, the function of auxiliary support is achieved, which can prevent the machine body 1 from directly contacting the ground and being worn, and improve the stability of the device.

[0027] During use, the booster assembly is started through the controller 13. The booster assembly extends and will push the cavity body 8 forward through the moving plate 6. After the staff places the rubber material, they can return the same way. The hydraulic cylinder 11 and the hydraulic ejector rod 3 are started through the controller 13, and the two cooperate with each other to respectively push the core body 12 and the cavity body 8 to move relatively to close the mold. The data processor will collect and process the pressure and temperature in real time. After processing is completed, the hydraulic cylinder 11 and the hydraulic ejector rod 3 are controlled to drive the mold to open. After the mold is opened, the finished product is pushed forward by controlling the booster assembly. At this time, turning is required. First, the drive motor 19 is started through the controller 13. The drive motor 19 rotates to drive the main short shaft 20 to rotate. With the cooperation of the main short shaft 20, the auxiliary short shaft 21 and the fixed frame 22, the cavity rotates. The cushion block strip 23 can assist in supporting under normal conditions. This mechanism can effectively turn the cavity, which can facilitate the staff to take materials, and at the same time facilitate the staff to clean and wash the residues, thus completing the automatic turning process. In addition, the purification assembly needs to be started in advance when the mold is opened. First, the fan is started through the controller 13. Under the suction of the fan, harmful gases will enter the interior of the purification box 15 from the collection pipe 18 and be purified and discharged under the adsorption of the purification plate 16. This mechanism can effectively purify the gas, which can reduce the impact of harmful gas diffusion on the surrounding working environment, and at the same time protect the staff from being harmed, thus completing the high-efficiency purification process.

[0028] In summary, the vulcanizer that can be turned solves the problems that the existing vulcanizer does not have high-efficiency purification treatment and does not have an automatic turning function during use through the cooperation of the chassis 14, the purification box 15, the purification plate 16, the U-shaped plate 17, the collection pipe 18, the drive motor 19, the main short shaft 20, the auxiliary short shaft 21, the fixed frame 22 and the cushion block strip 23.

Claims

1. A vulcanizing machine capable of being turned over, comprising a machine body (1), characterized in that: The left side of the machine body (1) is fixedly connected to a high-efficiency purification mechanism (2), the high-efficiency purification mechanism (2) comprises a base frame (14), the top of the base frame (14) is fixedly connected to a purification box (15), the top of the machine body (1) is provided with a hydraulic push rod (3), the output end of the hydraulic push rod (3) is fixedly connected to a square plate (4), both sides of the top of the square plate (4) are fixedly connected to travel bars (5), the opposite sides of the travel bar (5) are slidably connected to a moving plate (6), and the outer side of the moving plate (6) on the right side is connected by bolts An automatic flipping mechanism (7) is provided, the automatic flipping mechanism (7) comprising a driving motor (19), a mold cavity (8) is fixedly connected to one side opposite to the automatic flipping mechanism (7), four corners of the top of the machine body (1) are fixedly connected to guide rods (9), a top plate (10) is fixedly connected to the top of the guide rod (9), a hydraulic cylinder (11) is fixedly connected to the top of the top plate (10), an output end of the hydraulic cylinder (11) is fixedly connected to a mold core (12), and a controller (13) is provided on the right side of the machine body (1).

2. A vulcanizing machine capable of being turned over according to claim 1, characterized in that: The right side of the base frame (14) is fixedly connected to the body (1); the front and rear sides of the inner cavity of the purification box (15) are slidably connected to a purification plate (16); the left side of the top plate (10) is fixedly connected to a U-shaped plate (17); the front and rear sides of the top of the purification box (15) are connected to a collection pipe (18); the right side of the collection pipe (18) is penetrated and fixedly connected to the U-shaped plate (17); the front and rear sides of the bottom of the left side of the purification box (15) are penetrated and fixedly connected to a fan; the top of the left side of the purification box (15) is bolted to a baffle; and the output end of the controller (13) is unidirectionally electrically connected to the fan.

3. A vulcanizing machine capable of being turned over according to claim 1, characterized in that: The left side of the driving motor (19) is connected to the right side moving plate (6) by bolts, the output end of the driving motor (19) passes through the right side moving plate (6) and is fixedly connected to the main short shaft (20), the outer side of the left side moving plate (6) is movably connected to the secondary short shaft (21) through a bearing, the main short shaft (20) and the secondary short shaft (21) are fixedly connected to the side opposite to each other with a fixing frame (22), the side opposite to the fixing frame (22) is fixedly connected to the cavity (8), the rear side of the side opposite to the moving plate (6) is fixedly connected to a pad strip (23), and the output end of the controller (13) is unidirectionally electrically connected to the driving motor (19).

4. A vulcanizing machine capable of being turned over according to claim 1, characterized in that: The front side of the machine body (1) is fixedly connected to an extension plate, and both sides of the top of the extension plate are provided with supporting components. The rear side of the square plate (4) is fixedly connected to a boosting component, and the output end of the controller (13) is unidirectionally electrically connected to the hydraulic push rod (3) and the hydraulic cylinder (11), respectively.

5. The vulcanizing machine capable of being turned over according to claim 1, characterized in that: The top of the right side of the machine body (1) is fixedly connected to a support frame, the top of the support frame is fixedly connected to a data processor, and the front and rear sides of the bottom of the support frame are fixedly connected to reinforcement plates.

6. The vulcanizing machine capable of being turned over according to claim 1, characterized in that: The front side of the machine body (1) is connected to an inspection plate via bolts, and the four corners of the bottom of the machine body (1) are fixedly connected to supporting legs.

Citation Information

Patent Citations

  • Vulcanizing machine with cleaning effect

    CN218342621U