Demoulding device for horizontally-arranged blow-molded product
By designing a liftable upper release template and a lower release template driven by a flip cylinder, the problem of the products in the traditional release device being scalded due to gravity sagging and the core rod friction, and automatically disengage when the unformed products are not satisfied, improving production efficiency.
Patent Information
- Application Number
- CN202421460185.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The traditional mold release device that horizontally placing blow-molded products is prone to friction and scald with the mandrel when the product is separated from the mandrel due to gravity sagging, and when the unformed product is not fully pressed, it is difficult to automatically disengage the mandrel, reducing production efficiency.
A mold release device including a liftable upper mold release plate and a lower mold release plate is designed. By providing clamping grooves corresponding to the blow-molded product on the upper mold release plate, the clamping effect of the upper and lower mold release plates prevents the product from sagging and contacting the mandrel rod, and flipping the lower mold release plate is achieved through a flip cylinder to ensure smooth separation of the product.
It effectively avoids the friction between the mandrel and the core rod due to gravity sag during the release process, which improves the separation reliability of the product. When the unformed product is not satisfied, it automatically disengages through the clamping effect of the upper and lower mold release templates, which improves production efficiency.
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Figure CN223045146U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a demoulding device for blow-molded products, in particular to a demoulding device for horizontally placed blow-molded products. Background Art
[0002] As Figure 1 shown, in a traditional three-station injection blow molding device, its product 9 is usually injection blow molded in a horizontally placed manner. Its working process is as follows: the product 9 is injection molded into a preform at the injection station I, and the preform enters the blow molding station II through the rising and rotation of 120° of the turret 1. Then, the turret 1 descends, and the preform is blow molded into a product through compressed air at the blow molding station II. After the formed product 9 enters the demoulding station III through the rising and rotation of 120° of the turret 1, then the turret 1 descends, and the formed product 9 falls into the demoulding plate 7. Then, under the action of the demoulding device, the product 9 is separated from the mandrel 8 (see Figure 2 shown), and then, the demoulding plate 7 is flipped by 90°, and the product 9 falls off. The disadvantages of this traditional demoulding device are as follows:
[0003] 1. During the process of the product 9 being separated from the mandrel 8, since it is in clearance fit with the demoulding plate 7, during the process of separating from the mandrel 8, the product 9 will sag due to the action of gravity, resulting in the mouth (bottle mouth) of the product 9 coming into contact with the mandrel 8 again. Since the mandrel 8 is in a high-temperature state, at this time, the product 9 will be damaged due to friction with the mandrel 8.
[0004] 2. During the trial production of the injection blow molding device, the product 9 may not be fully formed. At this time, it is very difficult to separate the unformed product 9 from the mandrel 8 by relying on the demoulding plate 7, and it can only be manually peeled off after the machine is stopped, which greatly reduces the production efficiency. Content of the Utility Model
[0005] The technical problem to be solved by the utility model is to provide a demoulding device for horizontally placed blow-molded products that can ensure reliable separation of the product from the mandrel and prevent the product from contacting the mandrel after separation.
[0006] To solve the above technical problems, the technical solution adopted by the present utility model is as follows: A demolding device for horizontally placing blow-molded products, comprising: a demolding mounting plate, on which a linear module for demolding is provided, on which a demolding seat is provided, on which a demolding support is upwardly provided, on which an upper demolding plate cylinder is provided, on the piston rod of the upper demolding plate cylinder, an upper demolding plate is provided, on which at least one guide rod parallel to the piston rod of the upper demolding plate cylinder is provided, and the guide rod is movably inserted into the demolding support; a lower demolding plate is placed on the demolding seat, and a lower demolding plate flipping device is provided between the lower demolding plate and the demolding seat; on one side of the upper demolding plate facing the lower demolding plate and on one side of the lower demolding plate facing the upper demolding plate, clamping grooves corresponding to the blow-molded products are respectively provided.
[0007] As a preferred solution, in the demolding device for horizontally placing blow-molded products, the lower demolding plate is placed on the demolding seat through a lower demolding bottom plate, that is: the lower demolding bottom plate is placed on the demolding seat, and the lower demolding plate is connected to the lower demolding bottom plate.
[0008] As a preferred solution, in the demolding device for horizontally placing blow-molded products, the lower demolding plate flipping device includes: a flipping cylinder provided on the demolding seat, on the piston rod of the flipping cylinder, a flipping support is provided, on which a flipping connecting member is movably hinged, and the flipping connecting member is connected to the lower demolding bottom plate.
[0009] As a preferred solution, in the demolding device for horizontally placing blow-molded products, the flipping support includes: a flipping bottom plate, and a pair of flipping ear plates provided at both ends on the same side of the flipping bottom plate, and through hinge through holes are provided in the pair of flipping ear plates; a flipping hinge shaft is inserted through the hinge through holes of the pair of flipping ear plates; on the flipping connecting member, an articulating portion corresponding to the gap between the pair of flipping ear plates is provided, and on this articulating portion, a hinge through hole matching the flipping hinge shaft is provided, the articulating portion of the flipping connecting member is arranged in the gap between the pair of flipping ear plates, and the flipping hinge shaft passes through the hinge through hole of the articulating portion of the flipping connecting member.
[0010] As a preferred solution, in the demolding device for horizontally placing blow-molded products, the specific installation method of the flipping cylinder is: on the demolding seat, flipping cylinder mounting plates are respectively provided on both sides of the flipping cylinder, and at the corresponding ends of the two flipping cylinder mounting plates, a swinging hinge shaft is provided, and the flipping cylinder is hinged on the swinging hinge shaft.
[0011] As a preferred solution, in the demolding device for horizontally placed blow-molded products, a top demolding plate base is provided on the piston rod of the top demolding plate cylinder, and the top demolding plate is arranged on the top demolding plate base.
[0012] As a preferred solution, in the demolding device for horizontally placed blow-molded products, the demolding bracket includes: a pair of support plates, one ends of the pair of support plates are respectively arranged at corresponding ends of the demolding seat, a top demolding plate cylinder mounting plate is arranged between the other ends of the pair of support plates, the top demolding plate cylinder is arranged on the top demolding plate cylinder mounting plate, and guide rods are respectively arranged on both sides of the top demolding plate cylinder on the top demolding plate base, and the guide rods are movably inserted into the top demolding plate cylinder mounting plate.
[0013] As a preferred solution, in the demolding device for horizontally placed blow-molded products, the support plate is in a "U" shape and includes: a horizontal lower support arm with one end connected to the demolding seat, a horizontal upper support arm with one end connected to the top demolding plate cylinder mounting plate, and a vertical support arm connecting the other ends of the horizontal upper and lower support arms.
[0014] As a preferred solution, in the demolding device for horizontally placed blow-molded products, guide sleeves corresponding to the guide rods are arranged on the top demolding plate cylinder mounting plate, and the guide rods are movably inserted into the corresponding guide sleeves.
[0015] The beneficial effects of the present utility model are as follows:
[0016] 1. The present utility model has a liftable top demolding plate, and a clamping groove corresponding to the blow-molded product is opened on the side of the top demolding plate facing the bottom demolding plate. Thus, during demolding, the top demolding plate descends and clamps the product together with the bottom demolding plate, avoiding the product from sagging under its own gravity and rubbing against the mandrel and being scalded; moreover, the product can also be held tightly by the top and bottom demolding plates and peeled off from the mandrel even when it is not yet formed.
[0017] 2. The present utility model installs the top and bottom demolding plates on the same set of demolding mechanism through the demolding bracket, and the forward and backward movements are completely consistent.
[0018] 3. The present utility model adopts a "U"-shaped support plate, making the structure of the entire demolding device more concise and compact.
[0019] 4. The present utility model respectively arranges a guide rod on both sides of the top demolding plate cylinder, making the lifting of the top demolding plate more stable.
[0020] 5. The present utility model arranges guide sleeves corresponding to the guide rods on the top demolding plate cylinder mounting plate, making the sliding of the guide rods smoother. Description of the Drawings
[0021] Figure 1 is a schematic perspective view of the demolding device described in the background art.
[0022] Figure 2 is a schematic perspective view of the demolding device described in the background art during demolding.
[0023] Figures 1 to 2 The reference numerals in [figure number] are: 1, tower; 7, demolding plate; 8, mandrel; 9, product.
[0024] Figure 3 is a schematic perspective view of the demolding device of the present utility model.
[0025] Figures 4 to 6 is a schematic perspective view of the demolding device of the present utility model during demolding.
[0026] Figure 7 is Figure 3 an enlarged schematic view of part A in [figure number].
[0027] Figures 3 to 7 The reference numerals in [figure number] are: 1, tower; 3, linear module for demolding; 30, demolding mounting plate; 31, demolding bracket; 311, support plate; 312, upper demolding plate cylinder mounting plate; 33, guide rod; 34, guide sleeve; 37, demolding seat; 371, cylinder mounting plate for flipping; 372, swing hinge shaft; 373, flipping resting boss; 38, cylinder for flipping; 380, flipping support; 3800, flipping bottom plate; 3801, flipping ear plate; 3802, flipping hinge shaft; 381, flipping connecting piece; 3811, hinged part; 5, upper demolding plate cylinder; 50, upper demolding bottom plate; 51, upper demolding plate; 511, upper clamping groove; 60, lower demolding bottom plate; 61, lower demolding plate; 611, lower clamping groove; 8, mandrel; 9, product. Detailed Description of the Preferred Embodiment
[0028] The following describes in detail the specific implementation of a demolding device for horizontally placed blow-molded products according to the present utility model with reference to the accompanying drawings.
[0029] As shown in Figure 3As shown in the figure, the demolding device for horizontally placed blow-molded products of the present utility model has a structure including: a demolding mounting plate 30, a linear module 3 for demolding is provided on the demolding mounting plate 30, and a demolding seat 37 is provided on the linear module 3 for demolding (which belongs to the conventional technology in the art and will not be described in detail here). A demolding support 31 is provided upward on the demolding seat 37. The demolding support 31 includes: a pair of support plates 311, one ends of the pair of support plates 311 are respectively arranged at the corresponding ends of the demolding seat 37, and an upper demolding plate cylinder mounting plate 312 is arranged between the other ends of the pair of support plates 311; an upper demolding plate cylinder 5 is provided on the upper demolding plate cylinder mounting plate 312, an upper demolding bottom plate 50 is provided on the piston rod of the upper demolding plate cylinder 5, an upper demolding plate 51 is provided downward on the upper demolding bottom plate 50, guide rods 33 are respectively provided upward on both sides of the upper demolding bottom plate 50 with respect to the upper demolding plate cylinder 5, the guide rods 33 are parallel to the piston rod of the upper demolding plate cylinder 5, and guide holes corresponding to the guide rods 33 are opened on the upper demolding plate cylinder mounting plate 312, and a guide sleeve 34 is provided above the guide holes on the upper demolding plate cylinder mounting plate 312. The guide rods 33 are passed through the corresponding guide holes and the corresponding guide sleeves 34 on the upper demolding plate cylinder mounting plate 312; a lower demolding bottom plate 60 is placed on the demolding seat 37, a lower demolding plate 61 is provided on the lower demolding bottom plate 60, and a lower demolding plate flipping device is arranged between the lower demolding bottom plate 60 and the demolding seat 37. The lower demolding plate flipping device includes: a flipping cylinder 38, a flipping support 380 is provided on the piston rod of the flipping cylinder 38, a flipping connecting member 381 is movably hinged on the flipping support 380, and the flipping connecting member 381 is connected to the lower demolding bottom plate 60; As Figure 7As shown, the flipping support 380 includes: a flipping bottom plate 3800, and a pair of flipping ear plates 3801 disposed at both ends of the same side of the flipping bottom plate 3800. Through hinge holes are formed in the pair of flipping ear plates 3801; a flipping hinge shaft 3802 is inserted through the hinge holes of the pair of flipping ear plates 3801; an articulation portion 3811 corresponding to the space between the pair of flipping ear plates 3801 is provided on the flipping connection member 381. A hinge through hole matching with the flipping hinge shaft 3802 is formed in the articulation portion 3811. The articulation portion 3811 of the flipping connection member 381 is disposed in the space between the pair of flipping ear plates 3801, and the flipping hinge shaft 3802 passes through the hinge through hole of the articulation portion 3811 of the flipping connection member 381; an upper clamping groove 511 is provided on the side of the upper demolding plate 51 facing the lower demolding plate 61, and a lower clamping groove 611 is provided on the side of the lower demolding plate 61 facing the upper demolding plate 51. When the upper clamping groove 511 and the lower clamping groove 611 are closed, they correspond to the product 9 after blow molding. In this embodiment, a flipping resting boss 373 is further provided on the demolding seat 37; the specific installation method of the flipping cylinder 38 is: flipping cylinder mounting plates 371 are respectively provided on both sides of the flipping cylinder 38 on the demolding seat 37. A swing hinge shaft 372 is provided at the corresponding ends of the two flipping cylinder mounting plates 371, and the flipping cylinder 38 is hinged on the swing hinge shaft 372 (which belongs to the conventional technology in the art and will not be described in detail here); the support plate 311 is in a "U" shape and includes: a horizontal lower support arm connected to the demolding seat 37 at one end, a horizontal upper support arm connected to the upper demolding plate cylinder mounting plate 312 at one end, and a vertical support arm connecting the other ends of the horizontal upper and lower support arms.
[0030] The working principle of the present utility model is as follows: The product 9 is injection molded into a preform at the injection molding station I. The preform enters the blow molding station II through the rising and 120° rotation of the tower 1. Then, the tower 1 descends, and the preform is blow molded into shape by compressed air at the blow molding station II. After the molded product 9 enters the demolding station III through the rising and 120° rotation of the tower 1, the tower 1 descends, and the molded product 9 falls into the lower demolding plate 61. Then, the upper demolding plate cylinder 5 drives the upper demolding bottom plate 50 and the upper demolding plate 51 to descend, so that the upper and lower demolding plates 51 and 61 hold the mouth of the product 9. The upper demolding plate 51 and the lower demolding plate 61 are simultaneously demolded forward under the action of the demolding linear module 3 to separate the product 9 from the mandrel 8; after the demolding is in place, the upper demolding plate 51 moves upward to leave the product 9, and the lower demolding plate 61 is flipped 90° under the action of the flipping cylinder 38, and the product 9 falls off from the lower demolding plate 61.
[0031] In summary, the above are only the preferred embodiments of the present utility model, and are not intended to limit the scope of implementation of the present utility model. Any equivalent changes and modifications made to the shape, structure, features and spirit described in the scope of the claims of the present utility model shall be included within the scope of the claims of the present utility model.
Claims
1. A demoulding device for horizontally placing blow-molded products, comprising: The demoulding mounting plate is characterized in that a linear demoulding module is arranged on the demoulding mounting plate, a demoulding seat is arranged on the linear demoulding module, a demoulding bracket is arranged upward on the demoulding seat, an upper demoulding plate cylinder is arranged on the demoulding bracket, an upper demoulding plate is arranged on the piston rod of the upper demoulding plate cylinder, and at least one guide rod parallel to the piston rod of the upper demoulding plate cylinder is arranged on the upper demoulding plate, and the guide rod is movably arranged in the demoulding bracket; a lower demoulding plate is placed on the demoulding seat, and a lower demoulding plate flipping device is arranged between the lower demoulding plate and the demoulding seat; the upper demoulding plate is provided with clamping grooves corresponding to the blow-molded product on the side facing the lower demoulding plate and the side facing the upper demoulding plate.
2. A demoulding device for horizontally placed blow-molded products according to claim 1, characterized in that: The lower demoulding plate is placed on the demoulding seat through the lower demoulding bottom plate, that is, the lower demoulding bottom plate is placed on the demoulding seat, and the lower demoulding plate is connected to the lower demoulding bottom plate.
3. A demoulding device for horizontally placed blow-molded products according to claim 2, characterized in that: The lower demoulding plate flipping device comprises: a flipping cylinder arranged on the demoulding seat, a flipping support is arranged on the piston rod of the flipping cylinder, a flipping connector is movably hinged on the flipping support, and the flipping connector is connected to the lower demoulding bottom plate.
4. A demoulding device for horizontally placed blow-molded products according to claim 3, characterized in that: The flip support includes: a flip base plate, and a pair of flip ear plates arranged at both ends of the same side of the flip base plate, the pair of flip ear plates are provided with through hinge holes; a flip hinge shaft is passed through the hinge holes of the pair of flip ear plates; the flip connecting piece is provided with a hinge portion corresponding to the gap between the pair of flip ear plates, the hinge portion is provided with a hinge through hole matching the flip hinge shaft, the hinge portion of the flip connecting piece is arranged in the gap between the pair of flip ear plates, and the flip hinge shaft passes through the hinge through hole of the hinge portion of the flip connecting piece.
5. A demoulding device for horizontally placed blow-molded products according to claim 3, characterized in that: The specific installation method of the flipping cylinder is as follows: flipping cylinder mounting plates are respectively arranged on both sides of the flipping cylinder on the demoulding seat, and swing hinge shafts are arranged on the corresponding ends of the two flipping cylinder mounting plates, and the flipping cylinder is hinged on the swing hinge shaft.
6. A demoulding device for horizontally placing blow-molded products according to any one of claims 1 to 5, characterized in that: An upper demoulding bottom plate is arranged on the piston rod of the upper demoulding plate cylinder, and the upper demoulding plate is arranged on the upper demoulding bottom plate.
7. A demoulding device for horizontally placed blow-molded products according to claim 6, characterized in that: The demoulding bracket includes: a pair of supporting plates, one end of the pair of supporting plates is respectively arranged at the corresponding end of the demoulding seat, an upper demoulding plate cylinder mounting plate is arranged between the other ends of the pair of supporting plates, the upper demoulding plate cylinder is arranged on the upper demoulding plate cylinder mounting plate, and guide rods are respectively arranged on both sides of the upper demoulding plate cylinder on the upper demoulding bottom plate, and the guide rods are movably inserted into the upper demoulding plate cylinder mounting plate.
8. A demoulding device for horizontally placed blow-molded products according to claim 7, characterized in that: The support plate is in a "U" shape, including: a horizontal lower support arm connected to the demoulding seat at one end, a horizontal upper support arm connected to the upper demoulding plate cylinder mounting plate at one end, and a vertical support arm connecting the other end of the horizontal upper and lower support arms.
9. A demoulding device for horizontally placed blow-molded products according to claim 7, characterized in that: A guide sleeve corresponding to the guide rod is arranged on the upper stripping plate cylinder mounting plate, and the guide rod is movably inserted into the corresponding guide sleeve.