Protection assembly and wind turbine generator main transmission chain fault early warning system
By designing protective components and using the mechanism of sliding mounting plates and limiting plates to limit the rotation of the fastening bolts, the problem of loosening or falling bolts in the fault warning system of the main transmission chain of the wind turbine is solved, ensuring stable installation of the sensor and ensuring the normal operation of the fan.
Patent Information
- Application Number
- CN202422340049.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The installation bolts of the main transmission chain fault warning system of the wind turbine unit may loosen or fall off under long-term vibration, causing the sensor to break off the installation surface and affecting the normal operation of the fan.
A protective component is designed including a mounting base, sensor body, fastening bolts, mounting plates, limit plates and springs. By sliding the mounting plate and the limit plate, the limit plate is pushed by the spring to jamm the fastening bolts, limiting their rotation, thereby ensuring stable installation of the bolts.
It effectively prevents the tightening bolts from being loose or falling off due to vibration, ensures the sensor is installed stably, and avoids affecting the normal operation of the fan.
Smart Images

Figure CN223048941U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of protection components, in particular to a protection component and a fault warning system for the main drive chain of a wind turbine generator set. Background Technique
[0002] The fault warning system for the main drive chain of a wind turbine generator set is a technical solution for monitoring and predicting the health status of the main drive chain components in a wind power generation unit.
[0003] At present, the fault warning system for the main drive chain of a wind turbine generator set uses sensors such as vibration sensors and temperature sensors to monitor the operating conditions of each component of the main drive chain in real time. Then, these sensors will transmit the data they collect to the control center, and the control center will determine whether to issue a warning message after comparing the error tolerance range. Most of these sensors are directly fixed on the main drive chain components by bolts.
[0004] However, during long-term use, since the main drive chain will generate vibrations within the allowable range during operation, these continuous vibrations may cause the bolts to loosen or even fall off without notice, resulting in the sensor possibly detaching from the mounting surface during the operation of the main drive chain, thus affecting the normal operation of the wind turbine. Therefore, the utility model proposes a protection component and a fault warning system for the main drive chain of a wind turbine generator set to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a protection component and a fault warning system for the main drive chain of a wind turbine generator set to solve the problem that the installation bolts of the fault warning system loosen or even fall off without notice due to the long-term continuous vibrations within the allowable error range generated by the main drive chain, resulting in the sensor possibly detaching from the mounting surface during the operation of the main drive chain and affecting the normal operation of the wind turbine.
[0006] To achieve the above purpose, the utility model provides the following technical solution: a protection component, the protection component includes:
[0007] A mounting base, one end of the mounting base is fixedly connected with a sensor body, a plurality of bolt holes are opened on one side of the mounting base, one end of the bolt hole is threadedly inserted with a fastening bolt, a plurality of mounting plates corresponding to the fastening bolts in position and quantity are slidably connected to the side surface of the mounting base, a spring is fixedly connected between the mounting plate and the mounting base, a limiting plate is fixedly connected to one side of the mounting plate close to the fastening bolt, and the limiting plate is arranged in a "V" shape.
[0008] Preferably, a plurality of fixing plates arranged in an "L" shape are fixedly connected to the side surface of the mounting base, the spring is located between the mounting plate and the fixing plate and the mounting plate is slidably connected to the fixing plate.
[0009] Preferably, a positioning slider arranged in a "T" shape is fixedly connected to one end of the mounting plate, and a sliding groove for the positioning slider to slide is provided through one side of the fixing plate.
[0010] Preferably, one end of the fixing plate is slidably connected to a positioning rod, and the mounting plate is plugged in after the positioning rod rotates and slides.
[0011] Preferably, one end of the fixed plate is fixedly connected to a guide rod, the positioning rod is arranged in an "L" shape and one end of the positioning rod is fixedly connected to a mounting slider, one end of the mounting slider is penetrated by a mounting hole for the guide rod to be plugged in, and one end of the mounting plate is provided with a slot for the positioning rod to be slidably plugged in.
[0012] Preferably, one end of the guide rod is fixedly connected to a limiting block, and the side of the limiting plate in contact with the fastening bolt is fixedly connected to a rubber pad.
[0013] A wind turbine main transmission chain fault early warning system comprises the above-mentioned protection component.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The device installs multiple mounting plates corresponding to the number and position of fastening bolts by sliding on the side of the mounting base, a spring is fixedly connected between the mounting plate and the mounting base, and a limit plate is fixedly connected to the side of the mounting plate close to the fastening bolt, and the limit plate is set in a "V" shape. In this way, when the fastening bolt is installed in place, the spring will push the mounting plate and the limit plate to slide, and the limit plate after sliding will clamp the fastening bolt to limit the rotation of the fastening bolt, so that the fastening bolt can be stably installed on the mounting base, thereby ensuring that the mounting base and the sensor body can be stably installed on the mounting surface of the equipment. This also solves the problem that the mounting bolts of the fault warning system are loosened or even fall off without knowing it due to the long-term vibration within the allowable error range generated by the main transmission chain, so that the sensor may be detached from the mounting surface when the main transmission chain is running, affecting the normal operation of the fan. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a side schematic diagram of the installation base structure of the utility model;
[0018] Figure 3 This is a side schematic diagram of the mounting plate structure of the utility model;
[0019] Figure 4 It is a side schematic diagram of the positioning rod structure of the utility model.
[0020] In the figure: 1. Mounting base; 11. Bolt hole; 2. Sensor body; 3. Fastening bolt; 4. Mounting plate; 41. Positioning slider; 42. Slot; 5. Limiting plate; 6. Spring; 7. Fixing plate; 71. Chute; 72. Guide rod; 73. Limiting block; 8. Mounting slider; 81. Mounting hole; 9. Positioning rod. Specific embodiments
[0021] In order to clearly and completely describe the purpose, technical solution of the present invention, and make the advantages more clearly understood, the following further details the embodiments of the present invention with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present invention.
[0022] In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "mount", "connect", "couple" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0024] For the sake of simplicity and illustration, the principles of the embodiments are mainly described by referring to examples. In the following description, many specific details are set forth to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures are not described in detail to avoid unnecessarily obscuring these embodiments. Additionally, all embodiments can be used in combination with each other.
[0025] Please refer to Figures 1 to 4 , the present utility model provides a technical solution:
[0026] Embodiment 1, a protection component, the protection component includes: a mounting base 1 and a sensor main body 2.
[0027] Specifically, one end of the mounting base 1 is fixedly connected to the sensor main body 2. A plurality of bolt holes 11 are provided on one side of the mounting base 1. One end of the bolt hole 11 is threadedly inserted with a fastening bolt 3. By threadedly inserting the fastening bolt 3, the bolt holes 11 on the mounting base 1, and the mounting groove on the equipment mounting surface, the mounting base 1 and the sensor main body 2 can be fixed on the equipment mounting surface. A plurality of mounting plates 4 corresponding to the fastening bolts 3 in terms of position and quantity are slidably connected to the side surface of the mounting base 1. A spring 6 is fixedly connected between the mounting plate 4 and the mounting base 1. A limiting plate 5 is fixedly connected to the side of the mounting plate 4 close to the fastening bolt 3. The limiting plate 5 is arranged in a "V" shape. The spring 6 will push the mounting plate 4 and the limiting plate 5 to slide, and then the "V"-shaped limiting plate 5 will be clamped with the fastening bolt 3, thereby effectively restricting the rotation of the fastening bolt 3, so that the mounting base 1 and the sensor main body 2 are installed more stably.
[0028] To better install the mounting plate 4, a plurality of fixing plates 7 arranged in an "L" shape are fixedly connected to the side surface of the mounting base 1 of the present application. The spring 6 is located between the mounting plate 4 and the fixing plate 7 and the mounting plate 4 is slidably connected to the fixing plate 7. The "L"-shaped fixing plate 7 can provide more installation space for the mounting plate 4, so that the mounting plate 4 has enough space to cooperate with the installation of the fastening bolt 3.
[0029] To make the installation of the mounting plate 4 more stable, a positioning slider 41 arranged in a "T" shape is fixedly connected to one end of the mounting plate 4 of the present application. A sliding groove 71 for the positioning slider 41 to slide through is provided through one side of the fixing plate 7. Through the cooperation of the positioning slider 41 and the sliding groove 71, the sliding track of the mounting plate 4 can be more accurate, so that the limiting plate 5 can better fit the fastening bolt 3, and at the same time, the mounting plate 4 can be prevented from shaking when sliding.
[0030] To better install the fastening bolt 3, a positioning rod 9 is slidably connected to one end of the fixing plate 7 of the present application. After the positioning rod 9 rotates and slides, it is inserted into the mounting plate 4. Before installing the fastening bolt 3, first control the mounting plate 4 to slide away from the mounting base 1, then rotate the positioning rod 9, and then slide the positioning rod 9 into the mounting plate 4, thereby restricting the mounting plate 4 from continuing to slide, so as to vacate the installation space for the fastening bolt 3.
[0031] For the convenience of installing the positioning rod 9, one end of the fixing plate 7 of the present application is fixedly connected with a guide rod 72. The positioning rod 9 is arranged in an "L" shape and one end of the positioning rod 9 is fixedly connected with an installation slider 8. One end of the installation slider 8 is provided with an installation hole 81 for the guide rod 72 to be inserted. Through the installation slider 8 and the installation hole 81, the positioning rod 9 can slide and rotate on the guide rod 72. One end of the installation plate 4 is provided with a slot 42 for the positioning rod 9 to slide and be inserted. The slot 42 can better cooperate with the insertion of the positioning rod 9.
[0032] For the more stable positioning rod 9, one end of the guide rod 72 of the present application is fixedly connected with a limit block 73. The limit block 73 can limit the positioning rod 9 from sliding out of the guide rod 72. A rubber pad is fixedly connected to the side where the limit plate 5 contacts the fastening bolt 3. The rubber pad can form a certain protection for the fastening bolt 3.
[0033] A fault warning system for the main drive chain of a wind turbine unit includes any one of the above-mentioned protection components.
[0034] During actual implementation, first control the installation plate 4 and the limit plate 5 to slide away from the installation base 1. Then rotate the positioning rod 9 and slide the positioning rod 9 so that the positioning rod 9 can be directly inserted into the slot 42, thereby restricting the sliding of the installation plate 4. Then use the fastening bolt 3 to fix the installation base 1 and the sensor main body 2 on the equipment installation surface. After the fastening bolt 3 is fixed, slide the positioning rod 9 again so that the installation plate 4 is in a free state. At this time, the installation plate 4 will slide under the action of the spring 6, and the installation plate 4 will drive the limit plate 5 to slide together. After sliding, the limit plate 5 will hold the fastening bolt 3, preventing the fastening bolt 3 from rotating due to the vibration of the equipment, so that the installation base 1 and the sensor main body 2 are stably installed on the equipment.
[0035] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A protective component, characterized in that: The protection component comprises: A mounting base (1), one end of which is fixedly connected to a sensor body (2), a plurality of bolt holes (11) are provided on one side of the mounting base (1), a fastening bolt (3) is threadedly inserted into one end of the bolt hole (11), a plurality of mounting plates (4) are slidably connected to the side of the mounting base (1), the positions and quantities of which correspond to the fastening bolts (3), a spring (6) is fixedly connected between the mounting plate (4) and the mounting base (1), a limiting plate (5) is fixedly connected to the side of the mounting plate (4) close to the fastening bolt (3), and the limiting plate (5) is arranged in a "V" shape.
2. A protective assembly according to claim 1, characterized in that: A plurality of fixing plates (7) arranged in an "L" shape are fixedly connected to the side surface of the mounting base (1); the spring (6) is located between the mounting plate (4) and the fixing plate (7); and the mounting plate (4) and the fixing plate (7) are slidably connected.
3. A protective assembly according to claim 2, characterized in that: A positioning slide block (41) arranged in a "T" shape is fixedly connected to one end of the mounting plate (4), and a sliding groove (71) for the positioning slide block (41) to slide is provided through one side of the fixing plate (7).
4. A protective assembly according to claim 3, characterized in that: One end of the fixing plate (7) is slidably connected to a positioning rod (9), and the positioning rod (9) is plugged into the mounting plate (4) after rotation and sliding.
5. A protection assembly according to claim 4, characterized in that: One end of the fixing plate (7) is fixedly connected to a guide rod (72), the positioning rod (9) is arranged in an "L" shape and one end of the positioning rod (9) is fixedly connected to a mounting slide block (8), one end of the mounting slide block (8) is penetrated by a mounting hole (81) for the guide rod (72) to be inserted, and one end of the mounting plate (4) is provided with a slot (42) for the positioning rod (9) to be slidably inserted.
6. A protection assembly according to claim 5, characterized in that: One end of the guide rod (72) is fixedly connected to a limiting block (73), and the side of the limiting plate (5) in contact with the fastening bolt (3) is fixedly connected to a rubber pad.
7. A wind turbine main drive chain fault warning system, characterized in that: The protective component comprises any one of claims 1-6.