Pressure-adjustable demolding air cylinder
By designing a mold release cylinder with adjustable pressure, precise control of the air pressure and mechanical actions in the cylinder is achieved, solving the problem of the unadjusted pressure of the mold release cylinder, improving production quality and extending equipment life.
Patent Information
- Application Number
- CN202422232563.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The pressure of existing demolding cylinders cannot be adjusted, causing impact and wear of the mold, shortening service life and increasing maintenance costs.
A pressure-adjustable release cylinder is designed, including a rotating assembly and a push assembly. The precise control of the air pressure and mechanical movements in the cylinder is achieved through the setting of the rotating assembly, ensuring that the release force is stable and precisely acts on the mold.
It improves the production quality and stability of the product, extends the service life of the mold release cylinder, and reduces the cost of mold replacement and maintenance.
Smart Images

Figure CN223049129U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of demoulding cylinders, in particular to a demoulding cylinder with adjustable pressure. Background Art
[0002] A cylinder is a common pneumatic component, and its main function is to convert pneumatic energy into mechanical energy for realizing the motion control, positioning and force driving of mechanical devices. The force generated by the demoulding cylinder during the demoulding process directly acts on the mold. If the pressure of the demoulding cylinder cannot be adjusted, the mold will be impacted and worn due to excessive force, shortening the service life of the mold, increasing the cost of mold replacement and maintenance, and being unfavorable for subsequent production and processing. Content of the Utility Model
[0003] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Simplifications or omissions may be made in this part, as well as in the abstract of the specification and the title of the utility model of this application, to avoid obscuring the purpose of this part, the abstract of the specification and the title of the utility model. However, such simplifications or omissions shall not be used to limit the scope of the utility model.
[0004] In view of the above and / or existing problems in the demoulding cylinder with adjustable pressure, the present utility model is proposed.
[0005] Therefore, the problem to be solved by the present utility model lies in the demoulding cylinder with adjustable pressure.
[0006] To solve the above technical problems, the present utility model provides the following technical solution: A demolding cylinder with adjustable pressure, which includes a rotating assembly, comprising a support tube, a positioning sleeve, a rotating rod, a connecting rod, a compression spring, a positioning block, a limiting block, an inclined surface card slot, a support rod, a gear, a rotating block, a fixed block, a helical gear, a rotating column, a movable block, a control spring, a fixed rod, and a spherical valve. The positioning sleeve is fixed inside the support tube, the rotating rod is rotatably connected inside the positioning sleeve, the connecting rod is fixed to one end of the rotating rod, the compression spring is fixed to one side of the positioning sleeve, the positioning block is fixed to one side of the positioning sleeve, the limiting block is fixed to one side of the positioning block, a sliding groove is formed on the surface of the rotating rod, the limiting block is arranged inside the sliding groove, the inclined surface card slot is fixed inside the rotating rod, the support rod is arranged on one side of the rotating rod, the gear is fixed to the surface of the support rod, the gear can engage and rotate with the inclined surface card slot, the rotating block is fixed to one end of the support rod, the fixed block is fixed inside the support tube, the helical gear is arranged inside the rotating block, the rotating column is located inside the helical gear, the movable block is rotatably connected inside the rotating column, the movable block engages and rotates with the helical gear, one end of the control spring is fixed inside the rotating column, the other end of the control spring is fixed to one side of the movable block, the fixed rod is fixed to one side of the rotating column, and the spherical valve is fixed to one side of the fixed rod.
[0007] As a preferred embodiment of the demolding cylinder with adjustable pressure of the present utility model, it further includes a pushing assembly arranged inside the support tube, which includes a moving rod and a pushing block. The moving rod slides inside the support tube, one end of the moving rod is fixed to one side of the compression spring, and the pushing block is fixed to the other end of the moving rod.
[0008] As a preferred embodiment of the demolding cylinder with adjustable pressure of the present utility model, a support block is arranged on the surface of the moving rod.
[0009] As a preferred embodiment of the demolding cylinder with adjustable pressure of the present utility model, a positioning rod is fixed to one side of the support block.
[0010] As a preferred embodiment of the demolding cylinder with adjustable pressure of the present utility model, a limiting plate is arranged on the surface of the positioning rod, and the limiting plate is rotatably connected to the surface of the positioning rod.
[0011] As a preferred embodiment of the demolding cylinder with adjustable pressure of the present utility model, a pressing spring is fixed to one side of the limiting plate.
[0012] As a preferred embodiment of the demolding cylinder with adjustable pressure of the present utility model, it further includes a main body assembly disposed on one side of the support block, which includes a cylinder and a first piston surface. The cylinder is fixed to one side of the support block, and the first piston surface is disposed inside the cylinder.
[0013] As a preferred embodiment of the demolding cylinder with adjustable pressure of the present utility model, a limiting rod is provided on the surface of the first piston surface. The first piston surface is fixed to the surface of the limiting rod, and the spherical valve is rotatably connected inside the limiting rod.
[0014] As a preferred embodiment of the demolding cylinder with adjustable pressure of the present utility model, a fixed plate surface and a second piston surface are fixed to the surface of the limiting rod. The fixed plate surface is fixed to the surface of the limiting rod, and the second piston surface is fixed to the surface of the limiting rod.
[0015] As a preferred embodiment of the demolding cylinder with adjustable pressure of the present utility model, a support plate is fixed to the top of the limiting rod.
[0016] The beneficial effects of the present utility model are as follows: Through the setting of the rotating assembly, the demolding force of the demolding cylinder can be independently controlled, thereby enabling precise control of the air pressure and mechanical movement inside the cylinder, ensuring that the force during the demolding process can act on the mold stably and precisely, improving the production quality and stability of the product, protecting the demolding cylinder, extending its service life, and reducing the cost of mold replacement and maintenance. Description of the Drawings
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:
[0018] Figure 1 It is a structural diagram of a demolding cylinder with adjustable pressure.
[0019] Figure 2 It is a cross-sectional structural diagram of a demolding cylinder with adjustable pressure.
[0020] Figure 3 It is for the demolding cylinder with adjustable pressure Figure 2 The enlarged structural diagram at position A in it.
[0021] Figure 4 It is a connection structural diagram of the fixed rod and the spherical valve of a demolding cylinder with adjustable pressure.
[0022] Figure 5 It is for the demolding cylinder with adjustable pressureFigure 4 The enlarged structural diagram at position B in
[0023] Figure 6 It is a sectional structural diagram of the support pipe of a demolding cylinder with adjustable pressure.
[0024] Figure 7 For the demolding cylinder with adjustable pressure Figure 6 The enlarged structural diagram at position C in Specific implementation manners
[0025] To make the above objects, features and advantages of the present utility model more obvious and understandable, the specific implementation manners of the present utility model will be described in detail below with reference to the accompanying drawings of the specification.
[0026] In the following description, many specific details are set forth to facilitate a thorough understanding of the present utility model. However, the present utility model may be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0027] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that may be included in at least one implementation manner of the present utility model. The appearances of "in one embodiment" in different places in this specification do not all refer to the same embodiment, nor are they separate or alternative embodiments that exclude each other with other embodiments.
[0028] Embodiment 1
[0029] Refer to Figure 2 and Figures 4 to 7, which is the first embodiment of the present utility model. This embodiment provides a demolding cylinder with adjustable pressure. The demolding cylinder with adjustable pressure includes a rotating assembly 200, which comprises a support tube 201a, a positioning sleeve 201b, a rotating rod 201c, a connecting rod 201d, a compression spring 201e, a positioning block 201f, a limiting block 201g, an inclined surface card slot 201h, a support rod 201i, a gear 201j, a rotating block 201k, a fixed block 201l, a helical gear 201m, a rotating column 201n, a movable block 201o, a control spring 201p, a fixed rod 201q and a spherical valve 201r. The positioning sleeve 201b is fixed inside the support tube 201a. The rotating rod 201c is rotatably connected inside the positioning sleeve 201b. The connecting rod 201d is fixed to one end of the rotating rod 201c. The compression spring 201e is fixed to one side of the positioning sleeve 201b. The positioning block 201f is fixed to one side of the positioning sleeve 201b. The limiting block 201g is fixed to one side of the positioning block 201f. A sliding groove V is formed on the surface of the rotating rod 201c. The limiting block 201g is arranged inside the sliding groove V. The inclined surface card slot 201h is fixed inside the rotating rod 201c. The support rod 201i is arranged on one side of the rotating rod 201c. The gear 201j is fixed to the surface of the support rod 201i. The gear 201j can meshingly rotate with the inclined surface card slot 201h. The rotating block 201k is fixed to one end of the support rod 201i. The fixed block 201l is fixed inside the support tube 201a. The helical gear 201m is arranged inside the rotating block 201k. The rotating column 201n is located inside the helical gear 201m. The movable block 201o is rotatably connected inside the rotating column 201n. The movable block 201o meshingly rotates with the helical gear 201m. One end of the control spring 201p is fixed inside the rotating column 201n. The other end of the control spring 201p is fixed to one side of the movable block 201o. The fixed rod 201q is fixed to one side of the rotating column 201n. The spherical valve 201r is fixed to one side of the fixed rod 201q.
[0030] The support tube 201a is used to ensure the normal operation of the entire rotating assembly 200, so as to ensure that the rotating assembly 200 can adjust the air pressure in the cylinder. The positioning sleeve 201b is used to support the position of the rotating rod 201c, ensuring that the rotating rod 201c will not deviate when it rotates. The connecting rod 201d is used to drive the rotating rod 201c to rotate. The compression spring 201e is used to control the position of the rotating assembly 200, so as to ensure the normal operation of the rotating assembly 200. The positioning block 201f is used to fix the position of the limiting block 201g, so as to ensure that when the rotating rod 201c is driven by the connecting rod 201d to rotate, through the mutual cooperation of the sliding groove V and the limiting block 201g, the rotating rod 201c can rotate in one direction. When the rotating rod 201c rotates, it can simultaneously drive the gear 201j to rotate through the inclined plane card slot 201h, so that the gear 201j can drive the support rod 201i to rotate. When the support rod 201i rotates, it can drive the rotating block 201k to rotate. The fixing block 201l is used to support the position of the rotating block 201k, ensuring that the rotating block 201k will not shake when it rotates. Because the helical gear 201m meshes with the movable block 201o, when the rotating block 201k rotates, it can drive the movable block 201o to rotate through the helical gear 201m, so as to ensure that the movable block 201o can drive the rotating column 201n to rotate. The control spring 201p is used to ensure that the movable block 201o can mesh with the helical gear 201m. When the helical gear 201m rotates in the reverse direction, the helical gear 201m will squeeze the position of the movable block 201o, so that the helical gear 201m cannot mesh with the movable block 201o. When the helical gear 201m rotates forward, due to the push of the control spring 201p, it is ensured that the movable block 201o can mesh with the helical gear 201m, so as to ensure that the rotating column 201n can drive the fixed rod 201q to rotate only in one direction, so that the fixed rod 201q can drive the spherical valve 201r to rotate, so that the spherical valve 201r can control the air pressure in the demoulding cylinder, ensuring that the force during the demoulding process can act on the mold stably and precisely.
[0031] Embodiment 2
[0032] Referring to Figure 3 、 Figure 5 and Figure 6 , this is the second embodiment of the present utility model, and this embodiment is based on the previous embodiment.
[0033] Specifically, it further includes a pushing assembly 300, which is arranged in the support tube 201a and includes a moving rod 301a and a pushing block 301b. The moving rod 301a slides in the support tube 201a. One end of the moving rod 301a is fixed to one side of the compression spring 201e, and the pushing block 301b is fixed to the other end of the moving rod 301a.
[0034] When the moving rod 301a moves, it can squeeze the compression spring 201e, thereby ensuring that the compression spring 201e can push the moving rod 301a to reset, so as to ensure that the pushing component 300 can cooperate with the rotating component 200. The pushing block 301b is used to push the moving rod 301a to move. After the pushing block 301b moves a certain distance, the pushing block 301b can contact the connecting rod 201d, and at the same time, the connecting rod 201d is also pushed to move, so that the connecting rod 201d can drive the rotating rod 201c to move, so as to ensure that the rotating component 200 can operate normally.
[0035] Specifically, a support block 301c is arranged on the surface of the moving rod 301a.
[0036] The support block 301c is used to support the position of the entire pushing component 300, so as to ensure that the pushing component 300 can operate normally.
[0037] Specifically, a positioning rod 301d is fixed on one side of the support block 301c.
[0038] The positioning rod 301d is used to ensure that the pushing component 300 can operate normally, so that the pushing component 300 can cooperate with the rotating component 200 for use.
[0039] Specifically, a limiting plate 301e is arranged on the surface of the positioning rod 301d, and the limiting plate 301e is rotatably connected to the surface of the positioning rod 301d.
[0040] The limiting plate 301e is used to limit the position of the moving rod 301a, so as to ensure that the moving rod 301a will not move under external force, so as to ensure that the rotating component 200 can operate normally.
[0041] Specifically, a compression spring 301f is fixed on one side of the limiting plate 301e.
[0042] The compression spring 301f is used to control the position of the limiting plate 301e. Therefore, the limiting plate 301e can limit the position of the moving rod 301a, so that the moving rod 301a will not move independently.
[0043] Embodiment 3
[0044] Refer to Figure 1 and Figure 2 , which is the third embodiment of the present utility model. This embodiment is based on the first two embodiments.
[0045] Specifically, it further includes a main body component 100, which is arranged on one side of the support block 301c and includes a cylinder 101 and a first piston surface 102. The cylinder 101 is fixed on one side of the support block 301c, and the first piston surface 102 is arranged in the cylinder 101.
[0046] The air cylinder 101 is used to convert pneumatic energy into mechanical energy for realizing the motion control, positioning, and force driving of mechanical devices. The first piston surface 102 is used to compress the air pressure inside the air cylinder 101 to meet different process requirements.
[0047] Specifically, a limiting rod 103 is provided on the surface of the first piston surface 102. The first piston surface 102 is fixed to the surface of the limiting rod 103, and the spherical valve 201r is rotatably connected inside the limiting rod 103.
[0048] The limiting rod 103 is used to support the position of the first piston surface 102 to ensure that the first piston surface 102 does not shake and can cooperate with the spherical valve 201r to control the air pressure inside the air cylinder 101.
[0049] Specifically, a fixed plate surface 104 and a second piston surface 105 are fixed to the surface of the limiting rod 103. The fixed plate surface 104 is fixed to the surface of the limiting rod 103, and the second piston surface 105 is fixed to the surface of the limiting rod 103.
[0050] The fixed plate surface 104 is used to slowly release the air pressure inside the first piston surface 102 to ensure the normal operation of the air cylinder 101. The second piston surface 105 can cooperate with the first piston surface 102. When multiple air pressures are required, the air pressure can be discharged from the first piston surface 102 to the second piston surface 105 through the cooperation of the spherical valve 201r and the limiting rod 103, thereby increasing the air pressure inside the air cylinder 101 and improving the production quality and stability of the products by the air cylinder 101.
[0051] Specifically, a support plate 106 is fixed to the top of the limiting rod 103.
[0052] The support plate 106 is used to fix the position of the air cylinder 101 to ensure the normal use of the air cylinder 101.
[0053] During use, when it is necessary to adjust the air pressure in the demolding cylinder, first squeeze the limit plate 301e to release the limit of the limit plate 301e on the moving rod 301a, and then push the moving rod 301a to move by the pushing block 301b, so that the moving rod 301a compresses the compression spring 201e. After the pushing block 301b moves a certain distance, the pushing block 301b can contact the connecting rod 201d, so that the connecting rod 201d moves, and the connecting rod 201d can push the rotating rod 201c to move. When the rotating rod 201c moves, through the cooperation of the sliding groove V opened on the surface and the limit block 201g, the rotating rod 201c can rotate, so that the rotating rod 201c can drive the support rod 201i to rotate through the inclined surface clamping groove 201h, and the support rod 201i can drive the rotating block 201k to rotate, so that the helical gear 201m in the rotating block 201k can drive the rotating column 201n to rotate through the movable block 201o, so that the rotating column 201n can drive the fixed rod 201q to rotate, and the fixed rod 201q can drive the spherical valve 201r to rotate in the limit rod 103 at the same time, so as to control the air pressure in the cylinder 101. When the pushing of the pushing block 301b to move is cancelled, at this time, the compression spring 201e can push the moving rod 301a to move, so that the moving rod 301a slides outwards, and the pushing block 301b is disengaged from the contact with the connecting rod 201d, so that the connecting rod 201d can drive the rotating rod 201c to move outwards, so that the sliding groove V opened on the surface of the rotating rod 201c can rotate reversely through the limit block 201g, and the inclined surface clamping groove 201h drives the support rod 201i to rotate reversely at the same time, and the support rod 201i drives the rotating block 201k to rotate reversely, so that the helical gear 201m in the rotating block 201k rotates reversely. When the helical gear 201m rotates reversely, the helical gear 201m will squeeze the position of the movable block 201o, so the helical gear 201m cannot mesh with the movable block 201o, and the movable block 201o will not rotate reversely and cannot drive the rotating column 201n to rotate, so as to ensure the control of the air pressure in the cylinder 101 by the spherical valve 201r, ensure that the force during the demolding process can act on the mold stably and accurately, and improve the production quality and stability of the product.
[0054] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. A demoulding cylinder with adjustable pressure, characterized in that: include, The rotating assembly (200) comprises a support tube (201a), a positioning sleeve (201b), a rotating rod (201c), a connecting rod (201d), a compression spring (201e), a positioning block (201f), a limiting block (201g), an inclined slot (201h), a support rod (201i), a gear (201j), a rotating block (201k), a fixed block (201l), a bevel gear (201m), a rotating column (201n), a movable block (201o), a control spring (201p), a fixed rod (201q) and a spherical valve (201r), wherein the positioning sleeve (201e) The rotating rod (201c) is rotatably connected to the positioning sleeve (201b), the connecting rod (201d) is fixed to one end of the rotating rod (201c), the compression spring (201e) is fixed to one side of the positioning sleeve (201b), the positioning block (201f) is fixed to one side of the positioning sleeve (201b), the limiting block (201g) is fixed to one side of the positioning block (201f), a sliding groove (V) is provided on the surface of the rotating rod (201c), and the limiting block (201g) is arranged on the sliding groove (V). The bevel slot (201h) is fixed in the rotating rod (201c), the support rod (201i) is arranged on one side of the rotating rod (201c), the gear (201j) is fixed on the surface of the support rod (201i), the gear (201j) can mesh with the bevel slot (201h) and rotate, the rotating block (201k) is fixed to one end of the support rod (201i), the fixed block (201l) is fixed in the supporting tube (201a), and the bevel gear (201m) is arranged in the rotating block (201k). The rotating column (201n) is located in the bevel gear (201m), the movable block (201o) is rotatably connected in the rotating column (201n), the movable block (201o) and the bevel gear (201m) are meshed and rotated with each other, one end of the control spring (201p) is fixed in the rotating column (201n), the other end of the control spring (201p) is fixed to one side of the movable block (201o), the fixed rod (201q) is fixed to one side of the rotating column (201n), and the ball valve (201r) is fixed to one side of the fixed rod (201q).
2. The demoulding cylinder with adjustable pressure as claimed in claim 1, characterized in that: It also includes a pushing assembly (300) which is arranged in the support tube (201a) and includes a moving rod (301a) and a pushing block (301b); the moving rod (301a) slides in the support tube (201a); one end of the moving rod (301a) is fixed to one side of the compression spring (201e); and the pushing block (301b) is fixed to the other end of the moving rod (301a).
3. The demoulding cylinder with adjustable pressure as claimed in claim 2, characterized in that: A support block (301c) is provided on the surface of the moving rod (301a).
4. The demoulding cylinder with adjustable pressure as claimed in claim 3, characterized in that: A positioning rod (301d) is fixed to one side of the support block (301c).
5. The demoulding cylinder with adjustable pressure as claimed in claim 4, characterized in that: A limiting plate (301e) is provided on the surface of the positioning rod (301d), and the limiting plate (301e) is rotatably connected to the surface of the positioning rod (301d).
6. The demoulding cylinder with adjustable pressure as claimed in claim 5, characterized in that: A compression spring (301f) is fixed to one side of the limiting plate (301e).
7. The demoulding cylinder with adjustable pressure as claimed in claim 6, characterized in that: It also comprises a main body assembly (100) arranged on one side of the support block (301c), comprising a cylinder (101) and a first piston surface (102), wherein the cylinder (101) is fixed on one side of the support block (301c), and the first piston surface (102) is arranged in the cylinder (101).
8. The demoulding cylinder with adjustable pressure as claimed in claim 7, characterized in that: A limiting rod (103) is provided on the surface of the first piston surface (102); the first piston surface (102) is fixed to the surface of the limiting rod (103); and the spherical valve (201r) is rotatably connected inside the limiting rod (103).
9. The demoulding cylinder with adjustable pressure as claimed in claim 8, characterized in that: A fixed plate surface (104) and a second piston surface (105) are fixed to the surface of the limiting rod (103); the fixed plate surface (104) is fixed to the surface of the limiting rod (103); and the second piston surface (105) is fixed to the surface of the limiting rod (103).
10. The demoulding cylinder with adjustable pressure as claimed in claim 8 or 9, characterized in that: A support plate (106) is fixed on the top of the limiting rod (103).