Quick-response high-precision hanging bin oil cylinder
By designing the adjustment base and locking components of the oil cylinder of the fast response high-precision hanging bin, the problems of inconvenient adjustment of the cylinder angle and damage to the internal structure when the piston fails in the prior art are solved, and the rapid and precise adjustment of the cylinder angle and protection of the internal structure are achieved.
Patent Information
- Application Number
- CN202422180469.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The existing hanging tank oil cylinder needs to be manually operated when adjusting the output angle, and when the oil cylinder fails, the piston may easily smash into the cylinder directly, resulting in damage to the internal precision structure.
A fast-responsive high-precision hanging bin cylinder including a cylinder, a locking assembly and an adjustment base is designed. Automatic adjustment of cylinder angle is achieved by adjusting the servo motor and gear system of the base, and buffering the piston reset when the piston fails.
The cylinder angle is quickly and accurately adjusted, avoiding the inconvenience of manual operation, and the stability and safety of the cylinder internal structure are protected by the buffering measures of the locking assembly.
Smart Images

Figure CN223049137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hanging bin oil cylinders, and more specifically, the utility model relates to a high-precision hanging bin oil cylinder with quick response. Background Technique
[0002] A hanging bin oil cylinder is a hydraulic cylinder used in construction machinery. It is usually used to provide propulsion force and support structure. In equipment such as bridge cranes, the hanging bin oil cylinder can help adjust and fix the working position of the machine, ensuring the stability and operation efficiency of the equipment. According to the search results, relevant information about the hanging bin oil cylinder appears in different engineering projects and equipment maintenance;
[0003] After retrieval, the existing application number: CN201310670794.8, discloses an oil cylinder, including an induction sleeve installed on the oil cylinder piston to indicate the position of the oil cylinder piston, and a proximity switch arranged at the end of the oil cylinder barrel to detect the position change of the induction sleeve so as to send out a pumping commutation signal. In the state where the rodless cavity of the oil cylinder is filled with oil, the induction sleeve protrudes from the oil cylinder piston towards the rodless cavity of the oil cylinder, or in the state where the rodless cavity of the oil cylinder is filled with oil, the induction sleeve protrudes from the oil cylinder piston towards the rod cavity of the oil cylinder; wherein, the protruding height of the induction sleeve from the oil cylinder piston has the same change trend as the inlet pressure of the hydraulic oil. The present invention can improve the effective working stroke of the oil cylinder, improve the working efficiency of the oil cylinder, and make the telescopic amount of the oil cylinder piston have sufficient stability under different displacements and gears of the pump truck. The inventor found the following problems in the process of realizing the present utility model:
[0004] When the existing hanging bin oil cylinder is in use, when the oil cylinder needs to be used, when it is necessary to adjust the output angle of the oil cylinder according to the use space, therefore, when adjusting, it is often necessary to manually adjust the angle of the oil cylinder to change the angle of the oil cylinder, and when the oil cylinder fails, it often causes the piston in the oil cylinder to directly hit into the cylinder barrel, easily causing damage to the precise structure inside the oil cylinder;
[0005] Therefore, in view of the above problems, a high-precision hanging bin oil cylinder with quick response is proposed. Summary of the Invention
[0006] In order to overcome the above-mentioned defects of the prior art, the present utility model provides a high-precision hanging bin oil cylinder with quick response to solve the problems raised in the above background technique.
[0007] To achieve the above object, the present utility model provides the following technical solutions: A high-precision hanging bin oil cylinder with rapid response, comprising an oil cylinder, a locking assembly, and an adjustment base. A locking assembly is provided above the oil cylinder. A connecting block is provided on the side of the oil cylinder away from the locking assembly. Docking brackets are provided on both sides of the connecting block. The adjustment base is provided on the side of the docking bracket away from the oil cylinder. The oil cylinder includes a cylinder barrel, a piston, a piston seal ring, a wear-resistant ring, and a buffer sleeve. Pistons are provided on both sides of the inner wall of the cylinder barrel. A piston seal ring is provided at the center of the cylinder barrel and the piston. A wear-resistant ring is provided on the side of the piston seal ring away from the locking assembly. A buffer sleeve is provided on the side of the wear-resistant ring away from the piston seal ring.
[0008] Preferably, the oil cylinder further includes a displacement sensing probe, a force sensing probe, a buffer valve, and a seal ring. A force sensing probe is provided on the side of the displacement sensing probe away from the piston seal ring. A buffer valve is provided on the side of the cylinder barrel away from the piston. A seal ring is provided at the center of the cylinder barrel and the locking assembly.
[0009] Preferably, the adjustment base includes a connecting plate, a rotating shaft, and a first gear. A rotating shaft is provided at the center of the two connecting plates. A first gear is provided on the side of the rotating shaft away from the oil cylinder.
[0010] Preferably, the adjustment base further includes a second gear, a speed reducer, a servo motor, and a human-machine interaction interface. A speed reducer is provided on the side of the second gear away from the connecting plate. A servo motor is provided on the side of the speed reducer away from the second gear. A human-machine interaction interface is provided on the side of the servo motor away from the speed reducer. The first gear and the second gear are meshed with each other. The oil cylinder forms a rotating structure through the connecting block, the docking bracket, and the adjustment base.
[0011] Preferably, the locking assembly includes a locking bracket, a fixed bracket, a limiting block, a spring, and a deceleration bracket. A fixed bracket is provided above the inner wall of the locking bracket. Limiting blocks are provided on both sides of the fixed bracket. A spring is provided on the side of the fixed bracket away from the first gear. A deceleration bracket is provided on the side of the spring away from the fixed bracket.
[0012] Preferably, the locking assembly further includes a limiting bracket and a motor. A motor is provided at the center of the limiting bracket and the piston.
[0013] The technical effects and advantages of the present utility model:
[0014] 1. Compared with the prior art, when the adjustable base of the high-precision hanging cylinder with fast response is in use, when adjustment is required, the servo motor drives the reducer to drive the second gear to rotate at this time, so that the second gear drives the first gear to rotate, so that the first gear drives the rotating shaft to rotate, so that the rotating shaft drives the connecting block to rotate, so that the connecting block drives the cylinder to rotate, thus facilitating the adjustment of the angle of the cylinder. The human-machine interface in the adjustable base contacts the displacement sensor probe and the force sensor probe to control the movement of the cylinder.
[0015] 2. Compared with the prior art, when the high-precision hanging cylinder with fast response is in use through the locking assembly, when the cylinder fails, the piston hits into the cylinder barrel of the cylinder at this time. When the piston fails, the locking assembly drives the limit bracket through the motor, and then releases the restriction on the limit block, so that the spring drives the fixed bracket to rush out, and drives the deceleration bracket to contact the piston through the fixed bracket, so as to contact the piston to reduce the speed of the piston continuing to move. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present utility model.
[0017] Figure 2 It is a schematic diagram of the front view sectional structure of the adjustable base of the present utility model.
[0018] Figure 3 It is a schematic diagram of the front view sectional structure of the cylinder of the present utility model.
[0019] Figure 4 It is a schematic diagram of the front view sectional structure of the locking assembly of the present utility model.
[0020] Reference numerals are: 1. Cylinder; 101. Cylinder barrel; 2. Locking assembly; 3. Adjustable base; 4. Connecting plate; 5. Rotating shaft; 6. First gear; 7. Second gear; 8. Reducer; 9. Servo motor; 10. Human-machine interface; 11. Docking bracket; 12. Connecting block; 13. Piston; 14. Piston seal ring; 15. Wear-resistant ring; 16. Buffer sleeve; 17. Displacement sensor probe; 18. Force sensor probe; 19. Buffer valve; 20. Seal ring; 21. Locking bracket; 22. Limit bracket; 23. Motor; 24. Fixed bracket; 2401. Limit block; 25. Spring; 26. Deceleration bracket. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model. Embodiment 1
[0022] As shown in the attached Figures 1 to 4 A high-precision hanging cylinder with fast response, including a cylinder 1, a locking assembly 2 and an adjusting base 3. A locking assembly 2 is arranged above the cylinder 1. A connecting block 12 is arranged on one side of the cylinder 1 away from the locking assembly 2. Docking brackets 11 are arranged on both sides of the connecting block 12. The adjusting base 3 is arranged on the side of the docking bracket 11 away from the cylinder 1. The cylinder 1 includes a cylinder barrel 101, a piston 13, a piston seal ring 14, a wear-resistant ring 15 and a buffer sleeve 16. Pistons 13 are arranged on both sides of the inner wall of the cylinder barrel 101. A piston seal ring 14 is arranged at the center of the cylinder barrel 101 and the piston 13. A wear-resistant ring 15 is arranged on the side of the piston seal ring 14 away from the locking assembly 2. A buffer sleeve 16 is arranged on the side of the wear-resistant ring 15 away from the piston seal ring 14.
[0023] Among them: when the cylinder 1 is used again, when the piston 13 in the cylinder 1 moves, the moving position of the piston 13 inside the cylinder barrel 101 is detected by a displacement sensing probe 17, and the detected signal is detected by a human-machine interaction interface 10. Then, during the operation of the cylinder 1, when the piston 13 is reset, a force sensing probe 18 inside the buffer sleeve 16 detects the force exerted during each operation of the cylinder 1, so as to obtain detailed data during the operation of the cylinder 1. And when the cylinder 1 needs to adjust the output angle, at this time, the inclination angle of the cylinder 1 is adjusted through the adjusting base 3, so as to complete the adjustment of the cylinder 1, and high precision during the operation of the cylinder 1 is obtained through the displacement sensing probe 17 and the force sensing probe 18 connected to the human-machine interaction interface 10, so that the cylinder 1 can respond quickly. Embodiment 2
[0024] Based on Embodiment 1, the solution in Embodiment 1 will be further refined and introduced in combination with the following specific working methods, as shown in Figures 1 to 4 shown, see the following description for details:
[0025] As a preferred embodiment, the oil cylinder 1 further includes a displacement sensing probe 17, a force sensing probe 18, a buffer valve 19 and a sealing ring 20. A force sensing probe 18 is disposed on the side of the displacement sensing probe 17 away from the piston sealing ring 14. A buffer valve 19 is disposed on the side of the cylinder barrel 101 away from the piston 25. A sealing ring 20 is disposed at the center of the cylinder barrel 101 and the locking assembly 2. When the oil cylinder 1 is in use, the displacement sensing probe 17 and the force sensing probe 18 are respectively used to detect the movement of the piston 13 in the oil cylinder 1 and the pressure after reset, so as to complete the quick response during the operation of the oil cylinder 1. The oil cylinder 1 is buffered during the movement of the piston 13 through the cooperation of the buffer valve 19 and the buffer sleeve 16, so as to maintain and improve the stability of the oil cylinder 1 during use, thereby improving the safety of the oil cylinder 1 during use.
[0026] As a preferred embodiment, the adjustment base 3 includes a connecting plate 4, a rotating shaft 5 and a first gear 6. A rotating shaft 5 is disposed at the center of the two connecting plates 4. A first gear 6 is disposed on the side of the rotating shaft 5 away from the oil cylinder 1. When adjusting the oil cylinder 1 through the adjustment base 3, the first gear 6 is driven by a second gear 7. When the first gear 6 rotates, the first gear 6 drives the rotating shaft 5 to rotate, so that the docking bracket 11 connected to the rotating shaft 5 drives the oil cylinder 1 to rotate, thereby maintaining the angle adjustment of the oil cylinder 1. A bearing is installed at the connection between the connecting plate 4 and the rotating shaft 5 to reduce the friction of the rotating shaft 5.
[0027] As a preferred embodiment, the adjustment base 3 further includes a second gear 7, a speed reducer 8, a servo motor 9 and a human-machine interface 10. The second gear 7 is disposed on the side away from the connecting plate 4 with a speed reducer 8. The speed reducer 8 is disposed on the side away from the second gear 7 with a servo motor 9. The servo motor 9 is disposed on the side away from the speed reducer 8 with a human-machine interface 10. The first gear 6 and the second gear 7 are meshed with each other. The oil cylinder 1 forms a rotating structure between the connecting block 12, the docking bracket 11 and the adjustment base 3. The servo motor 9 is equipped with an electromagnetic brake. When the servo motor 9 receives a stop command and cuts off the current, the electromagnetic brake is activated, generating a magnetic force to attract the iron core inside the brake, thereby generating a frictional force to lock the motor shaft and prevent the shaft from rotating. When the servo motor 9 rotates, the servo motor 9 rotates in cooperation with the speed reducer 8, thereby driving the second gear 7 to rotate. A connecting block 12 is installed at the bottom of the oil cylinder 1, and the connecting block 12 is restricted by the docking bracket 11. Then the servo motor 9 drives the connecting block 12 through the rotating shaft 5, so that the oil cylinder 1 installed on the connecting block 12 rotates.
[0028] As a preferred embodiment, the locking assembly 2 includes a locking bracket 21, a fixed bracket 24, a limiting block 2401, a spring 25 and a deceleration bracket 26. A fixed bracket 24 is arranged above the inner wall of the locking bracket 21. Limiting blocks 2401 are arranged on both sides of the fixed bracket 24. A spring 25 is arranged on the side of the fixed bracket 24 away from the first gear 6. A deceleration bracket 26 is arranged on the side of the spring 25 away from the fixed bracket 24. When the oil cylinder 1 fails, the locking assembly 2 receives a signal transmitted by the human-machine interface 10 at this time, causing the motor 23 to rotate and the motor 23 to squeeze the rod body inside the limiting bracket 22, causing the spring 25 that is tightened in the rod body in contact with the limiting block 2401 to be pulled away from the reset position, so that the restriction of the limiting block 2401 is released. Then the spring 25 inside the locking bracket 21 can be reset. Then the locking bracket 21 drives the fixed bracket 24 and the deceleration bracket 26 to fit with the piston 13. Then when the fixed bracket 24 receives the downward impact force of the piston 13, since the fixed bracket 24 is composed of two groups of rod bodies and a rotating shaft, when the deceleration bracket 26 receives the downward pressure of the piston 13, the angle of the fixed bracket 24 changes to increase the contact area between the fixed bracket 24 and the locking bracket 21, so that the deceleration bracket 26 buffers the reset after the failure of the piston 13, thereby protecting the operation of the oil cylinder 1.
[0029] As a preferred embodiment, the locking assembly 2 further includes a limiting bracket 22 and a motor 23, and a motor 23 is arranged at the centers of the limiting bracket 22 and the piston 13.
[0030] The working process of the present utility model is as follows: When the oil cylinder 1 is in use, the displacement sensing probe 17 and the force sensing probe 18 are respectively used to detect the movement of the piston 13 in the oil cylinder 1 and the pressure after reset, so as to complete the rapid response during the operation of the oil cylinder 1. And the oil cylinder 1 is buffered during the movement of the piston 13 through the buffer valve 19 and the buffer sleeve 16, so as to maintain and improve the stability of the oil cylinder 1 during use, thereby improving the safety of the oil cylinder 1 during use. Then, when adjusting the oil cylinder 1 through the adjusting base 3, the first gear 6 is driven by the second gear 7. When the first gear 6 rotates, the first gear 6 drives the rotating shaft 5 to rotate, so that the docking bracket 11 connected to the rotating shaft 5 drives the oil cylinder 1 to rotate, thereby maintaining the adjustment of the angle of the oil cylinder 1. A bearing is installed at the connection between the connecting plate 4 and the rotating shaft 5 to reduce the friction of the rotating shaft 5. And the servo motor 9 is equipped with an electromagnetic brake. When the servo motor 9 receives a stop command and the current is cut off, the electromagnetic brake is activated, generating a magnetic force to attract the iron core inside the brake, thereby generating a frictional force to lock the motor shaft and prevent the shaft from rotating. When the servo motor 9 rotates, the servo motor 9 rotates in cooperation with the speed reducer 8, thereby driving the second gear 7 to rotate. And a connecting block 12 is installed at the bottom of the oil cylinder 1, and the connecting block 12 is restricted by the docking bracket 11;
[0031] Then the servo motor 9 drives the connecting block 12 through the rotating shaft 5, so that the oil cylinder 1 installed on the connecting block 12 rotates. When the oil cylinder 1 fails, the locking assembly 2 receives the signal transmitted by the human-machine interface 10, causing the motor 23 to rotate, and the motor 23 squeezes the rod body inside the limit bracket 22, so that the spring 25 tensioned in the rod body contacting the limit block 2401 is separated from the reset position, releasing the restriction of the limit block 2401. Then the spring 25 inside the locking bracket 21 can be reset, and then the locking bracket 21 drives the fixed bracket 24 to fit the deceleration bracket 26 with the piston 13. Then, when the fixed bracket 24 receives the downward impact force of the piston 13, since the fixed bracket 24 is composed of two groups of rod bodies and a rotating shaft, when the deceleration bracket 26 receives the downward pressure of the piston 13, the angle of the fixed bracket 24 changes to increase the contact area between the fixed bracket 24 and the locking bracket 21, so that the deceleration bracket 26 buffers the reset after the failure of the piston 13, thereby protecting the operation of the oil cylinder 1. The above is the working principle of the high-precision hanging bin oil cylinder with fast response.
Claims
1. A high-precision fast-response hanging cylinder, comprising a cylinder (1), a locking assembly (2) and an adjustment base (3), characterized in that: A locking assembly (2) is arranged above the oil cylinder (1), and a connecting block (12) is arranged on a side of the oil cylinder (1) away from the locking assembly (2), and docking brackets (11) are arranged on both sides of the connecting block (12), and the adjustment base (3) is arranged on a side of the docking bracket (11) away from the oil cylinder (1), and the oil cylinder (1) comprises a cylinder barrel (101), a piston (13), a piston sealing ring (14), a wear-resistant ring (15) and a buffer sleeve (16), and pistons (13) are arranged on both sides of the inner wall of the cylinder barrel (101), and a piston sealing ring (14) is arranged at the center of the cylinder barrel (101) and the piston (13), and a wear-resistant ring (15) is arranged on a side of the piston sealing ring (14) away from the locking assembly (2), and a buffer sleeve (16) is arranged on a side of the wear-resistant ring (15) away from the piston sealing ring (14).
2. A fast-response high-precision hanging cylinder according to claim 1, characterized in that: The oil cylinder (1) further comprises a displacement sensing probe (17), a force sensing probe (18), a buffer valve (19) and a sealing ring (20), wherein the force sensing probe (18) is arranged on a side of the displacement sensing probe (17) away from the piston sealing ring (14), and the buffer valve (19) is arranged on a side of the cylinder barrel (101) away from the piston (13), and the sealing ring (20) is arranged at the center of the cylinder barrel (101) and the locking assembly (2).
3. According to claim 1, a fast-response high-precision hanging cylinder is characterized in that: The adjustment base (3) comprises a connecting plate (4), a rotating shaft (5) and a first gear (6), wherein the rotating shaft (5) is arranged at the center of the two sets of connecting plates (4), and the first gear (6) is arranged on a side of the rotating shaft (5) away from the oil cylinder (1).
4. A fast-response high-precision hanging cylinder according to claim 3, characterized in that: The adjustment base (3) further comprises a second gear (7), a reducer (8), a servo motor (9) and a human-machine interaction interface (10), wherein the reducer (8) is arranged on the side of the second gear (7) away from the connecting plate (4), and the servo motor (9) is arranged on the side of the reducer (8) away from the second gear (7), and the human-machine interaction interface (10) is arranged on the side of the servo motor (9) away from the reducer (8), and the first gear (6) and the second gear (7) are meshed with each other, and the oil cylinder (1) forms a rotating structure through the connecting block (12), the docking bracket (11) and the adjustment base (3).
5. The fast-response high-precision hanging cylinder according to claim 1, characterized in that: The locking assembly (2) comprises a locking bracket (21), a fixed bracket (24), a limit block (2401), a spring (25) and a deceleration bracket (26), wherein the fixed bracket (24) is arranged above the inner wall of the locking bracket (21), and the limit blocks (2401) are arranged on both sides of the fixed bracket (24), and the spring (25) is arranged on a side of the fixed bracket (24) away from the first gear (6), and the deceleration bracket (26) is arranged on a side of the spring (25) away from the fixed bracket (24).
6. The fast-response high-precision hanging cylinder according to claim 1, characterized in that: The locking assembly (2) further comprises a limiting bracket (22) and a motor (23), and the motor (23) is arranged at the center of the limiting bracket (22) and the piston (13).
Citation Information
Patent Citations
Cylinder
CN103671343B