Magnetic suspension buffer device
The magnetic levitation buffer device uses magnet repulsion to absorb impact energy, solving the problem of frequent replacement and pollution of traditional buffer devices, achieving efficient and low-cost buffering effect.
Patent Information
- Application Number
- CN202422385851.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the prior art, buffer devices require frequent replacement of buffer strips, which are costly and have serious environmental pollution, and the buffering performance of traditional materials gradually decreases with the use.
Magnetic levitation technology is used to achieve buffering by repulsive force between permanent magnets or electromagnets, and the impact energy is absorbed through the change of gaps between magnets to avoid direct contact and wear.
It realizes large space buffering, no attenuation of buffering performance, low maintenance cost, and environmentally friendly and pollution-free.
Smart Images
Figure CN223049317U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of buffer devices, and specifically to a magnetic levitation buffer device. Background Art
[0002] A magnetic levitation buffer device is a device that uses magnetic levitation technology to achieve a buffering effect; through the action of magnetic force, it enables an object to produce a levitation effect when in contact or close proximity, thereby reducing or eliminating the impact and friction caused by direct contact; this device is widely used in occasions where vibration and impact need to be reduced, such as high-speed trains, transportation of precision instruments, and industrial equipment that requires high-precision positioning; the core advantage of the magnetic levitation buffer device lies in its non-contact operation mode, which not only improves the response speed and reliability of the system, but also reduces maintenance costs and wear.
[0003] Compared with the prior art, the traditional buffer device at the receiving point of a belt conveyor installs polyurethane and rubber buffer strips, and relies on the elasticity of the material itself to buffer the material. Limited by the performance of the material itself, the compressible space during buffering is small, and as the material is compressed, the buffering performance gradually decreases, ultimately causing the conveyor belt to be damaged by the material; moreover, materials such as polyurethane and rubber have low wear resistance, and the buffer strips need to be replaced frequently, resulting in high maintenance costs. The buffer strips used in traditional buffer devices are made of materials such as polyurethane and rubber, and their production process will cause environmental pollution. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a magnetic levitation buffer device, which solves the problems in the prior art such as the need to frequently replace buffer strips, high maintenance costs, and environmental pollution.
[0005] To achieve the above purpose, a magnetic levitation buffer device is provided, including the body of a belt conveyor. A base is fixedly connected above the top of the body of the belt conveyor. A horizontal limiting device is fixedly connected above the top of the base. A trough is arranged above the top of the horizontal limiting device.
[0006] A lower magnet is fixedly connected between the middle parts of the horizontal limiting device. Vertical limiting devices are fixedly connected below both ends of the trough, and the other ends of the vertical limiting devices are fixedly connected to the base. An upper magnet is fixedly connected above the top of the lower magnet. A magnetic isolation plate is arranged below the bottom of the trough. A conveyor belt is covered and installed above the trough.
[0007] According to the described magnetic levitation buffer device, the magnetic isolation plate is installed between the upper magnet and the trough, and the upper magnet is fixedly connected below the trough.
[0008] According to the described magnetic levitation buffer device, the lower magnet and the upper magnet can use permanent magnets or electromagnets.
[0009] According to the described magnetic levitation buffer device, one end of the lower magnet with the same magnetic pole as the upper magnet is installed opposite to each other, with a certain gap left in the middle to form a buffer area.
[0010] According to the described magnetic levitation buffer device, the upper magnet is fixedly connected between the horizontal limiting devices, and a lower magnet is fixedly connected below the bottom of the upper magnet.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] This device adopts magnetic force buffering, has a large buffering contraction space, prolongs the impact time of material buffering, the buffering performance does not decay, and the maintenance cost is low;
[0013] This device adopts the repulsive force of magnets, does not rely on the elastic characteristics of materials, but realizes buffering based on the repulsive force between the same magnetic poles of two pairs of magnets;
[0014] This device adopts permanent magnets to achieve buffering with a stable buffering force for a fixed amount of falling materials; it can also adopt electromagnets to achieve buffering with a controllable buffering force for variable falling materials.
[0015] The additional aspects and advantages of the present utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present utility model will be further described below in conjunction with the drawings and embodiments;
[0017] Figure 1 It is the front view of a magnetic levitation buffer device of the present utility model;
[0018] Figure 2 It is the layout schematic diagram of a magnetic levitation buffer device of the present utility model;
[0019] Figure 3 It is the schematic diagram of the structure of part A of a magnetic levitation buffer device of the present utility model;
[0020] Figure 4 It is the schematic diagram of the structure of part B of a magnetic levitation buffer device of the present utility model.
[0021] In the figure: 1, the body of the belt conveyor; 2, the base; 3, the horizontal limiting device; 301, the lower magnet; 302, the vertical limiting device; 4, the trough; 401, the upper magnet; 402, the magnetic isolation plate; 403, the conveyor belt. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0023] Please refer to Figures 1-4 , the present invention provides a technical solution: a magnetic levitation buffer device, including a belt conveyor body 1. Above the top of the belt conveyor body 1, a base 2 is fixedly connected. The base 2 plays a supporting role for the device. Above the top of the base 2, a horizontal limiting device 3 is fixedly connected. The horizontal limiting device 3 can play a role in horizontal limiting of the device. Above the top of the horizontal limiting device 3, a trough 4 is provided. The trough 4 is the working platform of the device;
[0024] Between the middle parts of the horizontal limiting device 3, a lower magnet 301 is fixedly connected. Below the two ends of the trough 4, a vertical limiting device 302 is fixedly connected, and the other end of the vertical limiting device 302 is fixedly connected to the base 2. The vertical limiting device 302 can help the trough 4 perform vertical limiting during movement. Above the top of the lower magnet 301, an upper magnet 401 is fixedly connected. Below the bottom of the trough 4, a magnetic isolation plate 402 is provided. The magnetic isolation plate 402 can prevent metals in the falling material from being attracted and scratching the conveyor belt 403. Above the trough 4, a conveyor belt 403 is covered and installed;
[0025] The magnetic isolation plate 402 is installed between the upper magnet 401 and the trough 4, and the upper magnet 401 is fixedly connected below the trough 4. The magnetic isolation plate 402 can separate the upper magnet 401 from the trough 4 to prevent the material from hitting and damaging the trough 4;
[0026] The lower magnet 301 and the upper magnet 401 can use permanent magnets or electromagnets. The permanent magnet can buffer a stable buffer force for a quantitative falling material, and the electromagnet can buffer a controllable buffer force for a variable falling material;
[0027] The ends of the lower magnet 301 and the upper magnet 401 with the same magnetic poles are installed opposite to each other, with a certain gap left in the middle to form a buffer area. The buffer area can prevent the lower magnet 301 and the upper magnet 401 from colliding, prevent damage to the device, and at the same time prevent the trough 4 from colliding with the lower body;
[0028] The upper magnet 401 is fixedly connected between the horizontal limiting devices 3, and a lower magnet 301 is fixedly connected below the bottom of the upper magnet 401 to achieve a buffering effect through the repulsive force generated by the two.
[0029] Working principle: When the device is in use, first, the material falls onto the conveyor belt 403. At the same time, the impact force generated by the material on the trough 4 causes the trough 4 to start moving downward under the action of the impact force. The vertical limiting device 302 supports the trough 4 to ensure its stable fall. At the same time, a repulsive force is generated between the lower magnet 301 and the upper magnet 401. Due to the repulsive force, the trough 4 cannot continue to move downward. When the gap between the lower magnet 301 and the upper magnet 401 becomes larger, the magnetic force between them becomes weaker, and the impact force becomes stronger. When the gap between the lower magnet 301 and the upper magnet 401 becomes smaller, the magnetic force between them becomes stronger, and the impact force becomes weaker. At the same time, the trough 4 stops moving downward, completing the buffering operation.
[0030] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the purpose of the present invention.
Claims
1. A magnetic suspension buffer device, comprising a belt conveyor body (1), characterized in that: A base (2) is fixedly connected to the top of the belt conveyor body (1), a horizontal limit device (3) is fixedly connected to the top of the base (2), and a trough (4) is provided on the top of the horizontal limit device (3); A lower magnet (301) is fixedly connected between the middle parts of the horizontal limit device (3), vertical limit devices (302) are fixedly connected below the two ends of the trough body (4), and the other end of the vertical limit device (302) is fixedly connected to the base (2), an upper magnet (401) is fixedly connected above the top of the lower magnet (301), a magnetic isolation plate (402) is provided below the bottom of the trough body (4), and a conveyor belt (403) is installed above the trough body (4).
2. A magnetic suspension buffer device as claimed in claim 1, characterized in that: The magnetic isolation plate (402) is installed between the upper magnet (401) and the slot body (4), and the upper magnet (401) is fixedly connected below the slot body (4).
3. A magnetic suspension buffer device as claimed in claim 1, characterized in that: The lower magnet (301) and the upper magnet (401) may be permanent magnets or electromagnets.
4. A magnetic suspension buffer device as claimed in claim 1, characterized in that: The lower magnet (301) and the upper magnet (401) are installed opposite to each other at the ends with the same magnetic pole, with a certain gap left in between to form a buffer zone.
5. A magnetic suspension buffer device as claimed in claim 1, characterized in that: The upper magnet (401) is fixedly connected between the horizontal limit devices (3), and the lower magnet (301) is fixedly connected below the bottom of the upper magnet (401).