Glass fiber cotton drainage detection device
By designing an automated glass fiber cotton drainage detection device, the automatic up and down movement of the pressure plate and constant control of water temperature is achieved by using the driving parts and the driving mechanism, the problems of difficult operation and poor temperature control of multiple samples in the prior art are solved, and the convenience and accuracy of detection are improved.
Patent Information
- Application Number
- CN202421808856.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing glass fiber cotton drainage detection device is difficult to operate, time-consuming and labor-intensive when detecting multiple samples, and has poor temperature control effect, resulting in insufficient accuracy and convenience of the detection results.
A detection device including a frame, sink, pressure plate and temperature control mechanism is designed to lift and lower the pressure plate through the drive parts, the temperature control mechanism adjusts the water temperature, and automatically controls the immersion time through the timer to realize automatic detection.
The device can detect multiple samples in a single operation, which improves the convenience and accuracy of detection, and ensures the stability of the detection results through constant temperature control.
Smart Images

Figure CN223051117U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass fiber performance detection, in particular to a device for detecting the drainage property of glass fiber cotton. Background Art
[0002] Glass fiber cotton refers to glass fiber wool, which is an inorganic non-metallic material with advantages such as good insulation, high heat resistance, good corrosion resistance, and high mechanical strength. It is commonly used as thermal insulation materials for buildings or various thermal equipment, such as glass fiber cotton boards, glass fiber cotton roll felts, glass fiber cotton pipe shells, etc.
[0003] After the production of glass fiber cotton and its products, it is necessary to detect their drainage property, that is, the water repellency rate. The water repellency rate refers to the ability of the glass fiber cotton not to absorb water under certain conditions. Due to the surface tension, the internal voids and pores of the glass fiber cotton cannot be penetrated by the liquid. The higher the water repellency rate, the better the thermal insulation and sound insulation performance of the glass fiber cotton.
[0004] The detection method of the water repellency rate of glass fiber cotton usually adopts the immersion method or the dropping method. The detection device of the immersion method includes a water tank and a pressing plate. Add a certain amount of water to the water tank. First, detect the weight of the sample, then put the sample into the water tank, put the pressing plate into the water tank, and clamp the pressing plate with a heavy object to prevent the pressing plate from directly touching the bottom and squeezing the sample. After a period of time, take out the pressing plate, and then clamp the sample to detect its weight. Calculate the weight difference of the sample to determine its water repellency rate, that is, the drainage property.
[0005] Since the metal pressing plate has a certain weight and the experimenters operate the pressing plate manually, the existing detection device can only detect 1-2 pieces at a time. When the number of samples increases, the volume and weight of the metal pressing plate will increase, which increases the operation difficulty of the experimenters, is time-consuming and laborious, and reduces the convenience of detection. Sometimes it is also necessary to detect the drainage property of the sample at a specific temperature during the inspection, so it is also necessary to adjust the water temperature in the water tank. In the prior art, usually the experimenters first adjust the test temperature by mixing cold and hot water, and then pour the adjusted water into the water tank. The operation is inconvenient and the temperature control effect is poor, thus reducing the accuracy of the detection result, and therefore reducing the convenience and accuracy of the detection of the drainage property of glass fiber cotton. Content of the Utility Model
[0006] In order to improve the convenience and accuracy of the detection of the drainage property of glass fiber cotton, the utility model provides a device for detecting the drainage property of glass fiber cotton.
[0007] A device for detecting the drainage property of glass fiber cotton provided by this application adopts the following technical scheme:
[0008] A glass fiber cotton drainage detection device, including a frame and a water tank arranged on the frame. A pressing plate for pressing the sample into the water tank is arranged in the water tank. A driving member for driving the pressing plate to move up and down is arranged on the frame. A temperature control mechanism for adjusting the water temperature is arranged in the water tank.
[0009] By adopting the above technical solution, water is added into the water tank, the water temperature is adjusted by the temperature control mechanism, the sample to be tested is placed in the water tank, the driving member is started to push the pressing plate into the water tank, the pressing plate moves to press the sample to be tested under the water. During this period, the temperature control mechanism controls the water temperature to be constant. After reaching the inspection duration, the driving member is started to drive the pressing plate to move back, the sample to be tested floats to the water surface, and the inspection personnel clamp out the sample for testing. The drainage property is determined according to the weight difference before and after, so as to realize the inspection of multiple samples at a time, and cooperate with the temperature control mechanism to improve the stability of the detection, thus improving the convenience and accuracy of the glass fiber cotton drainage detection.
[0010] Optionally, a plurality of water passing holes for passing water are uniformly distributed on the pressing plate.
[0011] By adopting the above technical solution, the water in the water tank flows through the water passing holes, reducing the probability that the contact surface between the sample and the pressing plate cannot contact water, thus improving the convenience and accuracy of the glass fiber cotton drainage detection.
[0012] Optionally, a vertically extending reinforcing plate is arranged at the edge of the pressing plate. The driving member is a cylinder and there are two cylinders. The two cylinders are respectively connected to two relatively arranged reinforcing plates on the pressing plate.
[0013] By adopting the above technical solution, when the cylinder is started, it drives the pressing plate to move up and down through the reinforcing plate. The reinforcing plate increases the overall strength of the pressing plate and at the same time increases the convenience of connecting the pressing plate and the cylinder.
[0014] Optionally, the temperature control mechanism includes:
[0015] An electric heating tube arranged in the water tank;
[0016] A temperature sensor arranged in the water tank and used for detecting the water temperature in the water tank;
[0017] A control component arranged on the frame and used for controlling the electric heating tube to work.
[0018] By adopting the above technical solution, during the process of the sample being immersed in water, the temperature sensor detects the water temperature in the water tank and transmits the water temperature information to the control component. The control component starts to control the electric heating tube to work, so that the water temperature reaches and remains at the required value for detection, thus realizing the water temperature control in the process of glass fiber cotton drainage detection, without manual mixing of cold and hot water, and the water temperature remains constant during the immersion process, thereby improving the convenience and accuracy of the glass fiber cotton drainage detection.
[0019] Optionally, the control component includes:
[0020] A temperature controller, which is arranged on the frame and the electric heating tube is connected to the temperature controller;
[0021] A control unit, which is arranged on the frame. The signal output end of the temperature sensor is electrically connected to the first signal input end of the control unit, and the first signal output end of the control unit is electrically connected to the signal input end of the temperature controller.
[0022] By adopting the above technical solution, the temperature sensor transmits the water temperature information to the control unit, and the control unit controls the electric heating tube to work through the temperature controller, so as to adjust the water temperature in the water tank, thereby improving the convenience of water temperature control in the detection process of the drainage property of fiberglass cotton.
[0023] Optionally, a timer is further arranged on the frame. The signal output end of the timer is electrically connected to the second signal input end of the control unit, and the second signal output end of the control unit is electrically connected to the signal input end of the solenoid valve that controls the movement of the cylinder.
[0024] By adopting the above technical solution, the immersion time is input on the timer. When the time arrives, the timer transmits the information to the control unit, and the control unit controls the cylinder to move back through the solenoid valve. The cylinder drives the pressing plate to move back, and the sample floats to the water surface. After the inspector clamps out the sample for testing, the convenience of the drainage property detection of fiberglass cotton is improved.
[0025] Optionally, a limiting plate is arranged in the water tank. When the pressing plate moves in place, the limiting plate abuts against the pressing plate.
[0026] By adopting the above technical solution, the limiting plate limits the maximum displacement of the movement of the pressing plate, thereby reducing the probability that the pressing plate directly moves down to touch the bottom wall of the water tank. This not only reduces the probability of the pressing plate being damaged by collision, but also reduces the probability that the sample to be tested is extruded and deformed by the pressing plate, so as to improve the convenience and accuracy of the drainage property detection of fiberglass cotton.
[0027] Optionally, a heat insulation layer is detachably arranged between the frame and the water tank.
[0028] By adopting the above technical solution, the water tank is insulated by the heat insulation layer, and the speed of temperature dissipation is reduced, thereby saving energy.
[0029] Optionally, a liquid level sensor is arranged on the water tank.
[0030] By adopting the above technical solution, the liquid level sensor detects the liquid level in the water tank, so as to facilitate the inspector to control the water level, thereby improving the convenience of the drainage property detection of fiberglass cotton.
[0031] In summary, the present application includes at least one of the following beneficial technical effects:
[0032] Add water into the water tank, adjust the water temperature through the temperature control mechanism, place the sample to be tested into the water tank, start the driving member to push the pressing plate into the water tank, the pressing plate moves to press the sample to be tested underwater, during which the temperature control mechanism controls the water temperature to be constant. After reaching the inspection duration, the driving member starts to drive the pressing plate to move back, the sample to be tested floats to the water surface, and the inspector clamps out the sample for testing, and determines its drainage performance according to the weight difference before and after, so as to realize the inspection of multiple samples at a time, and cooperate with the temperature control mechanism to improve the stability of the detection, thereby improving the convenience and accuracy of the drainage performance detection of fiberglass cotton. Description of the Drawings
[0033] Figure 1 is a schematic diagram of the overall structure of the present application, in which the water tank is sectioned;
[0034] Figure 2 is a schematic diagram of the structure of the electric heating tube in the present application;
[0035] Figure 3 is Figure 1 an enlarged schematic diagram of part A in;
[0036] Figure 4 is a top view of the pressing plate in the present application, in which the reinforcing plate is sectioned.
[0037] Reference numerals: 1, frame; 11, driving member; 111, cylinder; 12, heat insulation layer; 13, liquid level sensor; 14, limiting plate; 15, timer; 2, water tank; 3, pressing plate; 31, water passing hole; 32, reinforcing plate; 4, temperature control mechanism; 41, electric heating tube; 42, temperature sensor; 43, control component; 431, temperature controller; 432, control unit. Detailed Embodiment
[0038] The following further describes the present application in detail with reference to the attached Figures 1-4 drawings.
[0039] In this embodiment, the model of the temperature sensor 42 is M12TXC, the model of the temperature controller 431 is XMTD-100B, the model of the timer 15 is CX6M-2P4, and the model of the liquid level sensor 13 is BK-PM218.
[0040] The embodiment of the present application discloses a device for detecting the drainage performance of fiberglass cotton.
[0041] Refer to Figure 1, A glass fiber cotton drainage detection device, including a frame 1 and a water tank 2 provided on the frame 1. The frame 1 has an installation groove for installing the water tank 2, and the water tank 2 is arranged in the installation groove. The water tank 2 is made of transparent tempered glass. Inside the water tank 2, there is a pressing plate 3 for pressing the sample into the water tank 2. On the frame 1, there is a driving member 11 for driving the pressing plate 3 to move up and down. Inside the water tank 2, there is a temperature control mechanism 4 for adjusting the water temperature.
[0042] Refer to Figure 1 and Figure 2 , The temperature control mechanism 4 includes an electric heating tube 41, a temperature sensor 42 and a control component 43. The electric heating tube 41 is a double-headed stainless steel heating tube, and after being bent, the electric heating tube 41 is laid inside the water tank 2, and both ends of the electric heating tube 41 extend outside the water tank 2. The temperature sensor 42 is arranged on the inner bottom wall of the water tank 2 and is used to detect the water temperature inside the water tank 2.
[0043] Refer to Figure 1 and Figure 3 , The control component 43 is arranged on the frame 1 and is used to control the operation of the electric heating tube 41. The control component 43 includes a temperature controller 431 and a control unit 432. The temperature controller 431 is arranged on the frame 1, and the temperature controller 431 is electrically connected to the electric heating tube 41. The control unit 432 is arranged on the frame 1. The signal output end of the temperature sensor 42 is electrically connected to the first signal input end of the control unit 432, and the first signal output end of the control unit 432 is electrically connected to the signal input end of the temperature controller 431.
[0044] Refer to Figure 1 and Figure 3 , Between the frame 1 and the water tank 2, a heat insulation layer 12 is detachably provided. In this embodiment, the heat insulation layer 12 uses heat insulation cotton, and the heat insulation cotton is surrounded on the outer wall of the water tank 2 to reduce the speed of temperature loss.
[0045] Refer to Figure 1 , On the frame 1, there is a liquid level sensor 13, and the detection element of the liquid level sensor 13 extends into the water tank 2 and is used to detect the water level in the water tank 2.
[0046] Refer to Figure 1 , Figure 3 and Figure 4 , The pressing plate 3 extends horizontally, and a plurality of water passing holes 31 for passing water are evenly distributed on the pressing plate 3. Vertical reinforcing plates 32 are fixedly provided at the four edges of the pressing plate 3. Both the pressing plate 3 and the reinforcing plates 32 are made of stainless steel.
[0047] Refer to Figure 1 , Figure 3 and Figure 4, the driving member 11 is a cylinder 111. There are two cylinders 111, which are relatively arranged on the frame 1. The piston rods of the two cylinders 111 are respectively connected to two relatively arranged reinforcing plates 32 on the pressing plate 3. A solenoid valve (not shown in the figure) for driving the cylinder 111 to act is provided on the frame 1.
[0048] Refer to Figure 1 and Figure 3 , two limiting plates 14 are arranged at intervals on the inner bottom wall of the water tank 2. The two limiting plates 14 are respectively in contact with two opposite side walls inside the water tank 2. The limiting plates 14 are located in the gaps where the electric heating tubes 41 are bent. When the pressing plate 3 moves down and contacts the upper surfaces of the limiting plates 14, the pressing plate 3 moves in place.
[0049] Refer to Figure 1 , a timer 15 is further provided on the frame 1. The signal output end of the timer 15 is electrically connected to the second signal input end of the control unit 432. The second signal output end of the control unit 432 is electrically connected to the signal input end of the solenoid valve that controls the cylinder 111 to act.
[0050] Refer to Figure 1 and Figure 3 , add test water into the water tank 2. The temperature sensor 42 transmits the water temperature information to the control unit 432. The control unit 432 controls the electric heating tube 41 to work through the temperature controller 431 so that the water temperature reaches the test temperature. Then, place the sample to be tested into the water tank 2. The cylinder 111 starts to drive the pressing plate 3 to move down. The pressing plate 3 presses the sample to be tested underwater. The limiting plates 14 limit the maximum distance of the pressing plate 3 moving down. Set the immersion time on the timer 15. During the sample immersion process, the temperature controller 431 continuously works to keep the water temperature constant.
[0051] Refer to Figure 1 and Figure 3 , after the immersion time is reached, the control unit 432 controls the cylinder 111 to move back through the solenoid valve. The cylinder 111 drives the pressing plate 3 to move back. The sample floats to the water surface. After the tester clips out the sample for testing, determine its drainage performance according to the difference in weight before and after, so as to realize that multiple samples can be tested at one time, and cooperate with the temperature controller 431 and the electric heating tube 41 to adjust and maintain the water temperature, without the need for manual frequent mixing of cold and hot water, thereby improving the convenience and accuracy of the drainage performance detection of fiberglass cotton.
[0052] The working principle of the embodiment of the present application is as follows:
[0053] The temperature control of the water temperature in the water tank 2 is achieved through the cooperation of the control unit 432, the temperature controller 431 and the electric heating tube 41. The sample to be tested is placed in the water tank 2, and the air cylinder 111 is started to drive the pressing plate 3 to move downward. The pressing plate 3 presses the sample to be tested underwater. After the immersion time is reached, the air cylinder 111 drives the pressing plate 3 to move back, and the sample floats to the water surface. After the tester clamps out the sample for testing, the drainage performance is determined according to the difference in weight before and after, so as to realize the inspection of multiple samples at a time, and cooperate with the temperature controller 431 and the electric heating tube 41 to adjust and maintain the water temperature, without the need for manual frequent mixing of cold and hot water, thereby improving the convenience and accuracy of the drainage performance detection of fiberglass cotton.
[0054] The above are all the preferred embodiments of this application, and the protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape and principle of this application shall be covered within the protection scope of this application.
Claims
1. A glass fiber wool drainage detection device, characterized in that: The invention comprises a frame (1) and a water tank (2) arranged on the frame (1); a pressing plate (3) for pressing a sample into the water tank (2) is arranged in the water tank (2); a driving member (11) for driving the pressing plate (3) to move up and down is arranged on the frame (1); and a temperature control mechanism (4) for adjusting the water temperature is arranged in the water tank (2).
2. A glass fiber wool drainage detection device according to claim 1, characterized in that: The pressing plate (3) is evenly distributed with a plurality of water holes (31) for passing water.
3. A glass fiber wool drainage detection device according to claim 2, characterized in that: A vertically extending reinforcing plate (32) is provided at the edge of the pressing plate (3); the driving member (11) is a cylinder (111) and has two of them; the two cylinders (111) are respectively connected to two oppositely arranged reinforcing plates (32) on the pressing plate (3).
4. A glass fiber wool drainage detection device according to claim 3, characterized in that: The temperature control mechanism (4) comprises: An electric heating pipe (41), wherein the electric heating pipe (41) is arranged in the water tank (2); A temperature sensor (42), the temperature sensor (42) being disposed in the water tank (2) and used to detect the water temperature in the water tank (2); A control component (43), wherein the control component (43) is arranged on the frame (1) and is used to control the operation of the electric heating pipe (41).
5. A glass fiber wool drainage detection device according to claim 4, characterized in that: The control component (43) comprises: A temperature controller (431), the temperature controller (431) being arranged on the frame (1), and the electric heating pipe (41) being connected to the temperature controller (431); A control unit (432), the control unit (432) being arranged on the frame (1), the signal output end of the temperature sensor (42) being electrically connected to the first signal input end of the control unit (432), and the first signal output end of the control unit (432) being electrically connected to the signal input end of the temperature controller (431).
6. A glass fiber wool drainage detection device according to claim 5, characterized in that: The frame (1) is also provided with a timer (15), the signal output end of the timer (15) is electrically connected to the second signal input end of the control unit (432), and the second signal output end of the control unit (432) is electrically connected to the signal input end of the solenoid valve that controls the action of the cylinder (111).
7. A glass fiber wool drainage detection device according to claim 1, characterized in that: A limiting plate (14) is provided in the water tank (2), and when the pressing plate (3) moves into position, the limiting plate (14) contacts the pressing plate (3).
8. A glass fiber wool drainage detection device according to claim 1, characterized in that: A heat-insulating layer (12) is detachably provided between the frame (1) and the water tank (2).
9. A glass fiber wool drainage detection device according to claim 1, characterized in that: The water tank (2) is provided with a liquid level sensor (13).