Panel porosity detection device
By designing the porosity detection device for the soaking cylinder, pallet and pressurized pump, the pressurized pump is used to quickly inject water, which solves the problem of long porosity detection time and achieves fast and effective porosity detection.
Patent Information
- Application Number
- CN202421356053.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The prior art detects plates with small porosity and tight structures, which has a long soaking time and low efficiency, which affects the detection efficiency.
A porosity detection device including a soaking cylinder, pallet, airbag and pressurized pump is designed. The surroundings of the plate are sealed through the airbag, and water is quickly injected into the small pores of the plate with a pressurized pump, shortening the soaking time and improving saturation.
It realizes rapid and efficient detection of porosity, shortens the immersion time, and improves the saturation and detection efficiency of the plate.
Smart Images

Figure CN223051123U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of plate detection, and particularly relates to a porosity detection device for plates. Background Technique
[0002] Porosity is a physical quantity that measures the ratio of the internal pore volume to the total volume of a material, directly reflecting the structural characteristics and properties of the material. In the field of plates, the size and distribution of porosity have important effects on the mechanical properties, thermal conductivity, permeability, etc. of the plates. Therefore, accurately measuring the porosity of plates is of great significance for optimizing the plate production process, controlling product quality, and developing new plates.
[0003] The immersion method is a commonly used method for testing the porosity of materials. It mainly uses the fact that after the plate is immersed in a liquid, the liquid can fill the pores inside the plate to reach a saturated state. By measuring the weight change of the plate before and after immersion, the porosity of the plate can be indirectly calculated. The time required to immerse the plate to reach a saturated state is a key factor. For some plates with larger pores and better permeability, they may reach a saturated state in a relatively short time, but for those plates with smaller pores and a compact structure, a longer immersion time may be required, and long-term immersion will reduce the efficiency of porosity detection. Summary of the Invention
[0004] The purpose of the utility model is to provide a porosity detection device for plates aiming at the problems existing in the prior art.
[0005] To achieve the above purpose, the utility model is realized by adopting the following technical solutions: a porosity detection device for plates, including a porosity tester body, and an auxiliary component is provided on the porosity tester body;
[0006] The auxiliary component includes a bottom plate fixedly installed on the side wall of the porosity tester body. A soaking cylinder is fixedly installed on the upper surface of the bottom plate. A support plate and an airbag are installed on the inner side wall of the soaking cylinder. An end cover is provided at the upper end of the soaking cylinder; an adjusting member is provided on the upper surface of the bottom plate, a connecting pipe communicating with the end cover is installed on the adjusting member, and a pressure pump communicating with the connecting pipe is fixedly installed on the upper end surface of the bottom plate.
[0007] By adopting the above technical solutions, through the setting of the auxiliary component, the water on the upper surface of the plate can enter the fine pores of the plate more effectively and quickly, shortening the soaking time and improving the saturation degree of the plate to a certain extent.
[0008] Optionally, the soaking cylinder is cylindrical, and an observation window is opened on the side wall of the soaking cylinder.
[0009] By adopting the above technical solution, through the setting of the observation window, the interior of the soaking cylinder can be observed.
[0010] Optionally, the airbag is circular, and the outer side wall of the airbag is bonded to the inner side wall of the soaking cylinder. The outer side of the airbag is communicated with an air inlet pipe, and the other end of the air inlet pipe penetrates and extends to the outside of the soaking cylinder.
[0011] By adopting the above technical solution, the cooperation between the air inlet pipe and the airbag enables the sealing treatment of the four sides of the plate.
[0012] Optionally, an exhaust pipe is communicated with the upper surface of the end cover, a drain pipe is communicated with the outside of the soaking cylinder, and hand valves are communicated with both the exhaust pipe and the drain pipe.
[0013] By adopting the above technical solution, the setting of the hand valve can open and close the exhaust pipe and the drain pipe.
[0014] Optionally, a positioning column is fixedly connected to one end of the end cover close to the soaking cylinder, a positioning groove is opened at one end of the soaking cylinder close to the positioning column, and the positioning column is located inside the positioning groove.
[0015] By adopting the above technical solution, the setting of the positioning column and the positioning groove enables the end cover to be positioned and installed.
[0016] Optionally, the adjusting member includes an electric push rod fixedly installed on the upper surface of the bottom plate. The output end of the electric push rod is rotatably connected to a mounting seat, and a handle is fixedly connected to the upper end of the mounting seat.
[0017] By adopting the above technical solution, the cooperation between the mounting seat and the handle can drive the end cover to rotate, facilitating the placement and taking of the plate.
[0018] Optionally, a perforation is opened on the side wall of the mounting seat. The connecting pipe is located inside the perforation, and a fixing bolt for limiting the connecting pipe is threadedly connected to the side wall of the mounting seat.
[0019] By adopting the above technical solution, the cooperation between the perforation and the fixing bolt enables the disassembly, assembly and replacement of the connecting pipe.
[0020] Optionally, the output end of the pressure pump is communicated with a delivery pipe, and the other end of the delivery pipe is threadedly connected to the connecting pipe.
[0021] By adopting the above technical solution, the cooperation between the pressure pump and the delivery pipe can quantitatively deliver water to the inside of the soaking cylinder.
[0022] Compared with the prior art, the beneficial effects of the present utility model are:
[0023] 1. With the arrangement of the soaking cylinder and the pallet, the board can be placed in the soaking cylinder. With the cooperation of the airbag, there is space on both the upper and lower surfaces of the board. After closing the end cover, water supply treatment is carried out through a pressure pump. During water supply, the gas in the upper space of the board is discharged through the exhaust pipe. After discharge, through continuous pressurized water supply, the water on the upper surface of the board can enter the fine pores of the board more effectively and quickly, shortening the soaking time and improving the saturation of the board to a certain extent; 2. By setting the adjusting member, with the cooperation of the electric push rod, the end cover is not easily lifted by the water pressure. At the same time, with the cooperation of the sealing gasket, the sealing performance between the end cover and the soaking cylinder is enhanced. And the arranged mounting seat enables the end cover to rotate after being opened, facilitating the taking of the board in the soaking cylinder. Description of the Drawings
[0024] Figure 1 Schematic diagram of the three-dimensional connection structure of the porosity tester body and the auxiliary component of the present utility model;
[0025] Figure 2 Schematic diagram of the sectional structure of the soaking cylinder of the present utility model;
[0026] Figure 3 Schematic diagram of the three-dimensional structure of the end cover of the present utility model.
[0027] In the figure: 1. Porosity tester body; 2. Auxiliary component; 21. Bottom plate; 22. Soaking cylinder; 221. Observation window; 222. Drain pipe; 223. Positioning groove; 23. Pallet; 24. Airbag; 241. Air inlet pipe; 25. End cover; 251. Exhaust pipe; 252. Hand valve; 253. Sealing gasket; 254. Positioning column; 26. Adjusting member; 261. Electric push rod; 262. Mounting seat; 263. Handle; 27. Connecting pipe; 28. Pressure pump; 281. Delivery pipe. Detailed Embodiment
[0028] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the drawings in the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work conditions belong to the scope of protection of the present utility model.
[0029] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "middle", "upper", "lower", "left", "right", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0030] As Figure 1 —3 shows, the specific scheme of the embodiment is as follows: A porosity detection device for a plate, including a porosity tester body 1, and an auxiliary component 2 is provided on the porosity tester body 1;
[0031] The auxiliary component 2 includes a bottom plate 21 fixedly installed on the side wall of the porosity tester body 1. The width of the bottom plate 21 is the same as the width of the porosity tester body 1. An immersion cylinder 22 is fixedly installed on the upper surface of the bottom plate 21. The immersion cylinder 22 is cylindrical. An observation window 221 is provided on the side wall of the immersion cylinder 22. The setting of the observation window 221 can observe the water inside the immersion cylinder 22. A drain pipe 222 is communicated with the outside of the immersion cylinder 22. The setting of the drain pipe 222 can discharge the water inside the immersion cylinder 22.
[0032] A support plate 23 and an airbag 24 are installed on the inner side wall of the immersion cylinder 22. The airbag 24 is circular, and the outer side wall of the airbag 24 is bonded to the inner side wall of the immersion cylinder 22. The airbag 24 is located above the support plate 23. The inner ring diameter of the support plate 23 is smaller than the inner ring diameter of the immersion cylinder 22. An air inlet pipe 241 is communicated with the outside of the airbag 24. The other end of the air inlet pipe 241 penetrates and extends to the outside of the immersion cylinder 22. The other end of the air inlet pipe 241 is communicated with a gas supply device. The setting of the air inlet pipe 241 can supply gas to the airbag 24, so that the airbag 24 seals the edge of the plate, avoiding the water above the plate from seeping out from the edge of the plate;
[0033] The upper end of the soaking cylinder 22 is provided with an end cover 25. The upper surface of the end cover 25 is communicated with an exhaust pipe 251. Hand valves 252 are communicated with both the exhaust pipe 251 and the drain pipe 222. The setting of the hand valves 252 can control the opening and closing of the exhaust pipe 251 and the drain pipe 222. One end of the end cover 25 close to the soaking cylinder 22 is fixedly connected with positioning columns 254. The number of the positioning columns 254 is four and they are symmetrically distributed. A positioning groove 223 is opened at one end of the soaking cylinder 22 close to the positioning columns 254. The positioning columns 254 are located inside the positioning groove 223. The cooperation between the positioning columns 254 and the positioning groove 223 enables the end cover 25 to be positioned and installed. The lower end of the end cover 25 is fixedly connected with a sealing gasket 253. The lower end of the sealing gasket 253 is attached to the upper end of the soaking cylinder 22. The setting of the sealing gasket 253 can seal the connection between the end cover 25 and the soaking cylinder 22.
[0034] An adjusting member 26 is provided on the upper surface of the bottom plate 21. The adjusting member 26 includes an electric push rod 261 fixedly installed on the upper surface of the bottom plate 21. The output end of the electric push rod 261 is rotationally connected with a mounting seat 262. The mounting seat 262 is rectangular. A through hole is opened on the side wall of the mounting seat 262. The upper end of the mounting seat 262 is fixedly connected with a handle 263. The setting of the handle 263 can drive the mounting seat 262 to rotate. A connecting pipe 27 communicated with the end cover 25 is installed on the adjusting member 26. The connecting pipe 27 is a metal pipe. The connecting pipe 27 is located inside the through hole, and a fixing bolt for limiting the connecting pipe 27 is threadedly connected to the side wall of the mounting seat 262. The cooperation between the fixing bolt and the through hole can disassemble the connecting pipe 27. A pressure pump 28 communicated with the connecting pipe 27 is fixedly installed on the upper end surface of the bottom plate 21. The pressure pump 28 is fixedly connected with the bottom plate 21. The output end of the pressure pump 28 is communicated with a delivery pipe 281. The other end of the delivery pipe 281 is threadedly connected to the connecting pipe 27. By pressurizing, the water absorption rate of the board cannot be increased, which further indicates that the porosity of the board has not changed. This is because there is a positive correlation between the water absorption rate and the porosity. Therefore, pressurizing can only increase the water absorption speed of the board;
[0035] Example two, as Figure 2 shown, change its airbag 24 to a semi-circular shape so that the airbag 24 limits and fixes both sides of the board. Close the exhaust pipe 251 and the drain pipe 222 through the hand valve 252. Start the water supply and pressurization treatment of the pressure pump 28 so that the board is located in the full-water soaking cylinder 22. Through the pressurization of the pressure pump 28, the board absorbs water under a pressurized environment.
[0036] The working principle of the above embodiments is:
[0037] 1. Prepare a test plate, place it on the porosity tester body 1, and record its mass;
[0038] 2. The electric push rod 261 is started by the control device on the porosity tester body 1, so that the electric push rod 261 drives the end cover 25 to move upward, and then the handle 263 drives the end cover 25 to rotate;
[0039] 3. Place the test plate on the support plate 23, and start the air supply device to expand the airbag 24 to seal the four sides of the test plate;
[0040] 4. The electric push rod 261 drives the end cover 25 and the soaking tube 22 to close, and the pressure pump 28 is started, so that the water is continuously pressurized to the inside of the soaking tube 22 through the pressure pump 28, and a certain volume of water is delivered;
[0041] 5. After continuous pressurized water delivery for a period of time, observe the water volume on the inner bottom wall of the soaking cylinder 22 through the observation window 221 to ensure that the plate is saturated;
[0042] 6. Take out the saturated board and immediately wipe off the moisture on the surface of the board;
[0043] 7. Place the saturated plate on the porosity tester body 1 to weigh the mass and record it;
[0044] 8. Calculate the porosity: Porosity = (mass before immersion - mass after immersion) / volume of immersion liquid.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A porosity detection device for a plate, characterized in that: It comprises a porosity tester body (1), on which an auxiliary component (2) is provided; The auxiliary component (2) comprises a bottom plate (21) fixedly mounted on the side wall of the porosity tester body (1); a soaking tube is fixedly mounted on the upper surface of the bottom plate (21); a support plate (23) and an air bag (24) are mounted on the inner side wall of the soaking tube (22); an end cover (25) is disposed at the upper end of the soaking tube (22); an adjusting member (26) is disposed on the upper surface of the bottom plate (21); a connecting pipe (27) connected to the end cover (25) is mounted on the adjusting member (26); and a pressure pump (28) connected to the connecting pipe (27) is fixedly mounted on the upper end surface of the bottom plate (21).
2. The porosity detection device for a plate material according to claim 1, characterized in that: The soaking cylinder (22) is cylindrical, and an observation window (221) is provided on the side wall of the soaking cylinder (22).
3. The porosity detection device for a plate material according to claim 1, characterized in that: The airbag (24) is annular, and the outer wall of the airbag (24) is bonded to the inner wall of the soaking cylinder (22). The outer side of the airbag (24) is connected to an air inlet pipe (241), and the other end of the air inlet pipe (241) passes through and extends to the outside of the soaking cylinder (22).
4. The porosity detection device for a plate material according to claim 1, characterized in that: The upper surface of the end cover (25) is connected to an exhaust pipe (251), the outer side of the soaking cylinder (22) is connected to a drain pipe (222), and both the exhaust pipe (251) and the drain pipe (222) are connected to a hand valve (252).
5. The porosity detection device for a plate material according to claim 1, characterized in that: One end of the end cover (25) close to the soaking cylinder (22) is fixedly connected to a positioning column (254); one end of the soaking cylinder (22) close to the positioning column (254) is provided with a positioning groove (223); the positioning column (254) is located on the inner side of the positioning groove (223).
6. The porosity detection device for a plate material according to claim 1, characterized in that: The adjusting member (26) comprises an electric push rod (261) fixedly mounted on the upper surface of the base plate (21); the output end of the electric push rod (261) is rotatably connected to a mounting seat (262); and the upper end of the mounting seat (262) is fixedly connected to a handle (263).
7. The porosity detection device for a plate material according to claim 1, characterized in that: The side wall of the mounting seat (262) is provided with a through hole, the connecting pipe (27) is located inside the through hole, and the side wall of the mounting seat (262) is threadedly connected with a fixing bolt that restricts the connecting pipe (27).
8. The porosity detection device for a plate material according to claim 1, characterized in that: The output end of the pressure pump (28) is connected to a delivery pipe (281), and the other end of the delivery pipe (281) is threadedly connected to the connecting pipe (27).