High-voltage battery pack testing tool

By designing the high-voltage battery pack test tooling, using high-voltage resistors in series with high-voltage relays, combined with low-voltage battery power supply and control switches, the high-voltage test cabinets are solved, and safe and low-cost battery pack testing is achieved.

CN223051483UActive Publication Date: 2025-07-01SHANDONG AOYU POWER SUPPLY
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Patent Information

Application Number
CN202421822423.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-07-01
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

During high-voltage battery pack testing, the existing technology medium and high-voltage test cabinets are expensive, and the use of high-power resistors during small batch testing can damage the components of the battery pack and electric shock.

Method used

A high-voltage battery pack testing tool is designed, which uses high-voltage resistance and high-voltage resistant relay in series, is powered by a low-voltage battery and uses a control switch control circuit to achieve weak current control and strong conduction, avoid direct contact.

Benefits of technology

Reduces the risk of component damage, improves test safety, and reduces test costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of battery pack testing, and particularly relates to a high-voltage battery pack testing tool, which comprises a fixed plate, a high-voltage resistor, a high-voltage-resistant relay, a positive and negative electrode testing end, a low-voltage battery and a control switch, and is characterized in that the high-voltage resistor is connected in series with the high-voltage-resistant relay, and the positive and negative electrodes of the high-voltage resistor are respectively connected with the positive and negative electrode testing end; the low-voltage battery is connected with the high-voltage-resistant relay to supply power to the testing tool, the control switch is used for controlling the low-voltage battery, the high-voltage battery pack testing tool provided by the utility model controls the conduction of strong current by weak current, does not need direct contact, reduces the risk of damage to components, and is beneficial to safer operation of testing personnel.
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Description

Technical Field

[0001] The utility model belongs to the technical field of battery pack testing, and particularly relates to a high-voltage battery pack testing tooling. Technical Background

[0002] High-voltage battery packs generally need to be tested for discharge performance. High-voltage test cabinets are the most common testing tools, but high-voltage test cabinets are relatively expensive. Some enterprises do not have them configured, or small-batch testing does not require high-voltage test cabinets for testing. Currently, when high-voltage test cabinets are not used, high-power resistors are generally used in series with a switch for control testing, which has the risk of damaging battery pack components and resistors, (and there has been a situation where the tooling switch was burned out), and testers are also prone to electric shock risks. Content of the Utility Model

[0003] The utility model provides a high-voltage battery pack testing tooling, which can solve the problems pointed out in the background technology.

[0004] A high-voltage battery pack testing tooling includes a fixing plate, a high-voltage resistor, a high-voltage-resistant relay, positive and negative test terminals, a low-voltage battery, and a control switch. The high-voltage resistor is connected in series with the high-voltage-resistant relay, and its positive and negative poles are respectively connected to the positive and negative test terminals. The low-voltage battery is connected to the high-voltage-resistant relay to supply power to the testing tooling, and the control switch is used to control the low-voltage battery.

[0005] Preferably, the low-voltage battery is a 12V battery.

[0006] Preferably, the positive and negative test terminals are test clips.

[0007] Beneficial effects: The utility model provides a high-voltage battery pack testing tooling, which uses weak electricity to control the conduction of strong electricity, without direct contact, reducing the risk of component damage and facilitating safer operation for testers. Description of the Drawings

[0008] Figure 1 is a structural schematic diagram of the utility model,

[0009] Description of the reference numerals in the drawings:

[0010] Reference numerals in the figure: fixing plate 1; high-voltage resistor 2; high-voltage-resistant relay 3; positive and negative test terminals 4; low-voltage battery 5; control switch 6. Specific Embodiments

[0011] The following combines the drawings to describe a specific embodiment of the utility model in detail, but it should be understood that the protection scope of the utility model is not limited by the specific embodiment.

[0012] Embodiment 1:

[0013] AsFigure 1 As shown in the figure, a high-voltage battery pack test tooling provided by an embodiment of the present utility model includes a fixing plate 1, a high-voltage resistor 2, a high-voltage-resistant relay 3, positive and negative test terminals 4, a low-voltage battery 5, and a control switch 6. The high-voltage resistor 2 is connected in series with the high-voltage-resistant relay 3, and its positive and negative poles are respectively connected to the positive and negative test terminals 4. The low-voltage battery 5 is connected to the high-voltage-resistant relay 3 to supply power to the test tooling. The control switch 6 is used to control the low-voltage battery 5, and the low-voltage battery 5 is controlled by the control switch 6 to supply power to the tooling.

[0014] Specifically, the low-voltage battery 5 is a battery within the range of safe voltage. The low-voltage battery 5 can be selected as a 12V battery, and the positive and negative test terminals 4 are test clips.

[0015] The above discloses only several specific embodiments of the present utility model. However, the embodiments of the present utility model are not limited thereto, and any changes that can be thought of by those skilled in the art should fall within the protection scope of the present utility model.

Claims

1. A high voltage battery pack test tool, characterized in that: The invention comprises a fixing plate (1), a high-voltage resistor (2), a high-voltage resistant relay (3), a positive and negative electrode test terminal (4), a low-voltage battery (5) and a control switch (6); the high-voltage resistor (2) is connected in series with the high-voltage resistant relay (3), and the positive and negative electrodes thereof are connected to the positive and negative electrode test terminals (4) respectively; the low-voltage battery (5) is connected to the high-voltage resistant relay (3) to supply power to the test tool; and the control switch (6) is used to control the low-voltage battery (5).

2. A high-voltage battery pack test tool according to claim 1, characterized in that: The low-voltage battery (5) is a 12V battery.

3. A high-voltage battery pack test tool according to claim 2, characterized in that: The positive and negative electrode test terminals (4) are test clips.