Photovoltaic module cleaning device
By adopting the dual jet rod and reversing mechanism design in the photovoltaic panel cleaning device, the problem that the existing device cannot guarantee the spray water source is solved, and the wipe block is always wet with the water source in front, avoiding dry wear and damage, and improving the stability and practicality of cleaning.
Patent Information
- Application Number
- CN202421499378.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-06-27
AI Technical Summary
When the existing photovoltaic panel cleaning device moves back and forth, it is impossible to ensure that there is always a source of clean water spraying in front of the wipe block, resulting in dry-match between the wipe block and the photovoltaic panel, damage the surface of the photovoltaic panel, and poor stability and practicality.
A photovoltaic module cleaning device is designed, which adopts a dual jet rod and is controlled by the reversing mechanism. Each time, only the jet rod facing the forward direction is cleaned by spraying water to ensure that the wipe block is always wet in front of the wipe when it moves.
During the cleaning process of photovoltaic panels, the wipe block always has a water source in front of it to avoid dry wear and damage, improve the stability and practicality of the cleaning, and have a high degree of automation.
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Figure CN223052988U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of photovoltaic modules, and particularly relates to a cleaning device for photovoltaic modules. Background Art
[0002] Photovoltaic power generation is a technology that directly converts light energy into electrical energy by using the photovoltaic effect at the semiconductor interface. Among them, photovoltaic panels are one of the important components of photovoltaic power generation technology. To ensure the normal and efficient photoelectric conversion efficiency of photovoltaic panels, it is necessary to regularly clean the surface of photovoltaic panels to avoid the influence of dust, impurities, etc. on the surface of photovoltaic panels on the photoelectric conversion efficiency.
[0003] For the existing cleaning devices for photovoltaic panels, they only have one spraying rod. When the spraying rod and the wiping rod move reciprocally, there is no structure that can ensure that there is always a spraying and cleaning water source in front of the wiping rod (for example, when moving forward, the spraying rod is in front of the wiping rod and can spray water first and then wipe and clean; when moving backward, the spraying rod is behind the wiping rod, so the operation of spraying water first and then cleaning cannot be realized). This easily leads to dry grinding and cleaning between the wiping rod and the photovoltaic panel, damaging the surface of the photovoltaic panel, with poor stability and low practicality. Summary of the Utility Model
[0004] The utility model relates to a cleaning device for photovoltaic modules, which is provided with a cleaning component. The cleaning mechanism is set with double spraying rods. Under the control of a commutation mechanism, only the spraying rod on the side towards the forward direction sprays water for cleaning each time, that is, it ensures that the wiping block will always be wetted by spraying water first before moving forward with the moving seat. It is convenient and flexible to use, and the adaptive activation of the two spraying rods can be automatically activated and deactivated according to the moving direction of the moving seat, with a high degree of automation, avoiding the phenomenon of dry grinding and damage between the wiping block and the photovoltaic panel, and having strong stability, flexibility and practicality.
[0005] The utility model includes the following technical solutions:
[0006] The first aspect of the utility model provides a photovoltaic component cleaning device, including a mounting seat, a photovoltaic panel is installed on the top of the mounting seat; and a cleaning component, the cleaning component is composed of a driving mechanism, a cleaning mechanism and a reversing mechanism, the driving mechanism includes a driving motor and a driving screw, the driving motor is fixedly mounted on the side of the mounting seat, and the driving screw is rotatably connected to the top of the mounting seat, one end of the rotating shaft of the driving motor is transmission-connected to one end of the rod body of the driving screw; the cleaning mechanism includes a moving seat, a spray rod and a wiping block, the moving seat is plugged into the inside of the mounting seat, and the spray rod is fixedly mounted on the side of the moving seat, the wiping block is fixedly mounted on the side of the moving seat, and the bottom of the wiping block is against the top of the photovoltaic panel on the top of the mounting seat, and the driving screw is screwed into the inside of the moving seat through the rod body thread; the reversing mechanism includes a control gear, a reversing seat and an opening and closing seat, the control gear is rotatably connected to the inside of the moving seat, the reversing seat is plugged into the inside of the moving seat, the opening and closing seat is plugged into the inside of the moving seat, and the rod body of the driving screw passes through the inside of the control gear.
[0007] Furthermore, two spray rods are provided on the side of the movable seat, and the two spray rods are symmetrically arranged on both sides of the wiping block. Two selection channels are provided inside the movable seat, and the two selection channels are respectively connected to the two spray rods, and the two selection channels are connected to the external water supply pipeline.
[0008] Furthermore, the plate body of the opening and closing seat is "L"-shaped, and two control channels are provided inside the vertical plate of the opening and closing seat. When the movable seat moves, only one control channel coincides with one of the selection channels.
[0009] Furthermore, a synchronization block is provided inside the control gear, and a synchronization groove is provided inside the driving screw, and the synchronization block is inserted into the synchronization groove.
[0010] Furthermore, a control rack is provided on the top of the reversing seat, and the control rack is meshed with the teeth of the control gear for transmission.
[0011] Furthermore, a balance spring is provided on the side of the reversing seat, and two ends of the balance spring are respectively fixedly connected to the side of the reversing seat and the inside of the movable seat. Two balance springs are provided, and the two balance springs are symmetrically arranged on both sides of the reversing seat.
[0012] Furthermore, a reversing rod is provided at the bottom of the reversing seat, and an inclined reversing groove is provided inside the transverse plate of the opening and closing seat, and the reversing rod is inserted into the inside of the reversing groove.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The cleaning mechanism is provided with double spray rods. Under the control of the reversing mechanism, only the spray rod on the side facing the forward direction sprays water for cleaning each time, which ensures that the wiping block will always be wetted by spraying water in front of it when it moves following the moving seat. It is convenient and flexible to use, and the adaptive activation of the two spray rods can be automatically activated and deactivated according to the moving direction of the moving seat, with a high degree of automation, avoiding the phenomenon of dry grinding and damage between the wiping block and the photovoltaic panel, being stable in use, and improving the flexibility and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0016] Figure 1 is a schematic structural diagram of the present invention.
[0017] Figure 2 is a schematic structural diagram of the present invention when the moving seat advances (internal water flow direction).
[0018] Figure 3 is a schematic structural diagram of the cleaning assembly of the present invention after disassembly.
[0019] Figure 4 is a schematic structural diagram of the interior of the present invention when the moving seat retreats (internal water flow direction).
[0020] Figure 5 is the present invention Figure 2 is an enlarged schematic structural diagram of part A in the present invention.
[0021] Figure 6 is the present invention Figure 4 is an enlarged schematic structural diagram of part B in the present invention.
[0022] In the figure, the corresponding relationship between the component names and the drawing reference numerals is as follows:
[0023] 1. Mounting seat;
[0024] 2. Driving mechanism;
[0025] 201. Driving motor; 202. Driving screw; 2021. Synchronous groove;
[0026] 3. Cleaning mechanism;
[0027] 301. Moving seat; 3011. Selection channel; 302. Spray rod; 303. Wiping block;
[0028] 4. Reversing mechanism;
[0029] 401. Control gear; 4011. Synchronization block; 402. Reversing seat; 4021. Control rack; 4022. Balance spring; 4023. Reversing rod; 403. Opening and closing seat; 4031. Control channel; 4032. Reversing groove. Specific implementation manner
[0030] The following description provides many different embodiments or examples for implementing different features of the present utility model. The elements and arrangements described in the following specific examples are only used to concisely express the present utility model, which is only used as an example and is not intended to limit the present utility model.
[0031] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0032] As shown in the appended Figure 1 to the appended Figure 6As shown in the figure, the utility model provides a cleaning device for a photovoltaic module, which includes a mounting base 1, and a photovoltaic panel is installed on the top of the mounting base 1; it also includes a cleaning component, which is composed of a driving mechanism 2, a cleaning mechanism 3 and a reversing mechanism 4. The driving mechanism 2 includes a driving motor 201 and a driving screw 202. The driving motor 201 is fixedly installed on the side of the mounting base 1, and the driving screw 202 is rotatably connected to the top of the mounting base 1. One end of the rotating shaft of the driving motor 201 is in transmission connection with one end of the rod body of the driving screw 202; the cleaning mechanism 3 includes a moving seat 301, a spraying rod 302 and a wiping block 303. The moving seat 301 is inserted into the interior of the mounting base 1, and the spraying rod 302 is fixedly installed on the side of the moving seat 301. The wiping block 303 is fixedly installed on the side of the moving seat 301, and the bottom of the wiping block 303 abuts against the top of the photovoltaic panel on the top of the mounting base 1. The driving screw 202 is screwed into the interior of the moving seat 301 through the rod body thread; there are two spraying rods 302 on the side of the moving seat 301, and the two spraying rods 302 are symmetrically arranged on both sides of the wiping block 303. There are two selection channels 3011 inside the moving seat 301, and the two selection channels 3011 are respectively communicated with the two spraying rods 302, and the two selection channels 3011 are connected to the external water supply pipeline; the reversing mechanism 4 includes a control gear 401, a reversing seat 402 and an opening and closing seat 403. The control gear 401 is rotatably connected to the interior of the moving seat 301, the reversing seat 402 is inserted into the interior of the moving seat 301, the opening and closing seat 403 is inserted into the interior of the moving seat 301, and the rod body of the driving screw 202 passes through the interior of the control gear 401; the driving mechanism 2 can drive the cleaning mechanism 3 to reciprocate on the top of the mounting base 1. When the driving motor 201 rotates, it can drive the driving screw 202 to rotate. When the driving screw 202 rotates, it can drive the moving seat 301 to move on the top of the mounting base 1 through the rod body thread. Thus, by switching the forward and reverse rotation of the driving motor 201, the reciprocating movement of the cleaning mechanism 3 on the top of the mounting base 1 can be realized, and the degree of automation is high; the cleaning mechanism 3 can realize the operations of spraying water to moisten, flushing and wiping and cleaning the photovoltaic panel. The water supply pipeline can supply water into the interior of the selection channel 3011. After the selection channel 3011 supplies the water to the corresponding spraying rod 302 through the opened control channel 4031, the spraying rod 302 can spray water to moisten and flush the photovoltaic panel. At the same time, when the moving seat 301 moves, the wiping block 303 can wipe and clean the surface of the photovoltaic panel, which is convenient and flexible to use.
[0033] The driving motor 201 is electrically connected to an external power supply and a control device. Its specific structure and working principle are mature existing technologies and will not be elaborated here.
[0034] In the embodiment of the present utility model, the plate body of the opening and closing seat 403 is in an "L" shape, and two control channels 4031 are arranged inside the vertical plate of the opening and closing seat 403. When the moving seat 301 moves, only one control channel 4031 coincides with one of the selection channels 3011. During use, under the control of the reversing mechanism 4, only the spray rod 302 on the side towards the forward direction sprays water for cleaning each time, that is, it ensures that the wiping block 303 will always be wetted by spraying water in front of it when following the movement of the moving seat 301. Here, the forward movement is taken as an example of the initial state. When the moving seat 301 moves forward, at this time, the driving screw rod 202 rotates forward. A synchronizing block 4011 is arranged inside the control gear 401, and a synchronizing groove 2021 is arranged inside the driving screw rod 202. The synchronizing block 4011 is inserted into the synchronizing groove 2021. When the driving screw rod 202 rotates forward, the synchronizing groove 2021 can drive the control gear 401 to rotate forward synchronously through the synchronizing block 4011. When the control gear 401 rotates forward, it can move the reversing seat 402 to one side through the control rack 4021, and after losing the transmission, the control gear 401 can still position the reversing seat 402 through the control rack 4021 when continuously rotating forward. A reversing rod 4023 is arranged at the bottom of the reversing seat 402, and an inclined reversing groove 4032 is arranged inside the horizontal plate of the opening and closing seat 403. The reversing rod 4023 is inserted into the reversing groove 4032. After the reversing seat 402 is moved to one side, the reversing rod 4023 can drive the opening and closing seat 403 to move through the reversing groove 4032. After that, the control channel 4031 in the forward direction coincides with the selection channel 3011, and the other group of control channels 4031 and the selection channel 3011 are misaligned. Thus, only the spray rod 302 in the forward direction can obtain water source to spray and wash the photovoltaic panel, and at the same time, it is also convenient for the wiping block 303 to wipe the photovoltaic panel, avoiding damage to the photovoltaic panel.
[0035] In the embodiment of the present utility model, a control rack 4021 is provided at the top of the reversing seat 402. The control rack 4021 is engaged and driven with the teeth of the control gear 401. A balance spring 4022 is provided on the side of the reversing seat 402, and both ends of the balance spring 4022 are fixedly connected to the side of the reversing seat 402 and the inside of the moving seat 301 respectively. There are two balance springs 4022, and the two balance springs 4022 are symmetrically arranged on both sides of the reversing seat 402. During use, when the driving motor 201 drives the driving screw 202 to reverse, at this time the moving seat 301 is in a retracted state. When the driving screw 202 reverses, the synchronous groove 2021 can drive the control gear 401 to reverse synchronously through the synchronous block 4011. Under the action of the two balance springs 4022, the control rack 4021 of the reversing seat 402 is pressed back to the bottom of the control gear 401 again, so that the control gear 401 can dial the reversing seat 402 to the other side. At this time, the original coincident control channel 4031 and the selection channel 3011 will be misaligned, and another group of control channels 4031 and selection channels 3011 will coincide. Thus, the spray rod 302 in the retracting direction can obtain water supply to realize the operation of flushing and cleaning the photovoltaic panel during retraction. The switching is fully automated and does not require manual intervention, which is convenient and flexible to use.
[0036] Specific usage method and function of this embodiment:
[0037] In the present utility model, when it is necessary to clean the photovoltaic panel, only the power supply of the driving motor 201 needs to be turned on. Under the action of the control device, the driving motor 201 can rotate forward and backward regularly, thereby driving the cleaning mechanism 3 to reciprocate to realize the cleaning operation of the photovoltaic panel. The external water supply device can supply water to the inside of the cleaning mechanism 3 through the water supply pipe. The driving mechanism 2 can drive the cleaning mechanism 3 to reciprocate on the top of the mounting seat 1. When the driving motor 201 rotates, it can drive the driving screw 202 to rotate. When the driving screw 202 rotates, it can drive the moving seat 301 to move on the top of the mounting seat 1 through the rod body thread. Thus, by switching the forward and reverse rotation of the driving motor 201, the reciprocating movement of the cleaning mechanism 3 on the top of the mounting seat 1 can be realized. The cleaning mechanism 3 can realize the operations of spraying water to wet the photovoltaic panel, flushing, and wiping and cleaning. The water supply pipe can supply water to the inside of the selection channel 3011. After the selection channel 3011 supplies the water to the corresponding spray rod 302 through the opened control channel 4031, the spray rod 302 can spray water to wet and flush the photovoltaic panel. At the same time, when the moving seat 301 moves, the wiping block 303 can wipe and clean the surface of the photovoltaic panel. Under the control of the reversing mechanism 4, only the spray rod 302 on the side facing the forward direction sprays water for cleaning each time, which ensures that the operation of spraying water to wet the surface will always be carried out in front of the wiping block 303 when it follows the moving seat 301. Taking the forward movement as an example in the initial state, when the moving seat 301 moves forward, at this time the driving screw 202 rotates forward. When the driving screw 202 rotates forward, the synchronous groove 2021 can drive the control gear 401 to rotate forward synchronously through the synchronous block 4011. When the control gear 401 rotates forward, it can push the reversing seat 402 to one side through the control rack 4021. And after losing the transmission, the control gear 401 can still position the reversing seat 402 through the control rack 4021 when it continues to rotate forward. After the reversing seat 402 is pushed to one side, the reversing rod 4023 can drive the opening and closing seat 403 to move through the reversing groove 4032. After that, the control channel 4031 in the forward direction and the selection channel 3011 coincide, and the other group of control channels 4031 and the selection channel 3011 are misaligned. Thus, only the spray rod 302 in the forward direction can obtain water to spray and clean the photovoltaic panel, and at the same time, it is convenient for the wiping block 303 to wipe the photovoltaic panel, avoiding damage to the photovoltaic panel. When the driving motor 201 drives the driving screw 202 to reverse, at this time the moving seat 301 is in the reverse state. When the driving screw 202 reverses, the synchronous groove 2021 can drive the control gear 401 to reverse synchronously through the synchronous block 4011. Under the action of the two balance springs 4022, the control rack 4021 of the reversing seat 402 is pressed back to the bottom of the control gear 401, so that the control gear 401 can push the reversing seat 402 to the other side. At this time, the originally coincident control channel 4031 and the selection channel 3011 will be misaligned, and the other group of control channels 4031 and the selection channel 3011 will coincide.Thus, the injection rod 302 in the backward direction can obtain water source supply to realize the operation of flushing and cleaning the photovoltaic panel when moving backward. The switching is fully automated and does not require human intervention.
[0038] In another embodiment, a soft cleaning sponge is provided at the bottom of the wiping block 303, which can avoid scratching the photovoltaic panel during wiping and further improve the stability of the device.
[0039] In this article, the following points need to be noted:
[0040] 1. The attached drawings of the embodiments of the present invention only relate to the structures involved in the embodiments of the present invention, and other structures can refer to the general design.
[0041] 2. Without conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other to obtain new embodiments.
[0042] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A photovoltaic module cleaning device, comprising: A mounting seat (1), wherein a photovoltaic panel is mounted on the top of the mounting seat (1); the feature is that: it also includes a cleaning component, wherein the cleaning component is composed of a driving mechanism (2), a cleaning mechanism (3) and a reversing mechanism (4), wherein the driving mechanism (2) includes a driving motor (201) and a driving screw (202), wherein the driving motor (201) is fixedly mounted on the side of the mounting seat (1), and the driving screw (202) is rotatably connected to the top of the mounting seat (1), and one end of the rotating shaft of the driving motor (201) is transmission-connected to one end of the rod body of the driving screw (202); the cleaning mechanism (3) includes a moving seat (301), a spray rod (302) and a wiping block (303), wherein the moving seat (301) is plugged into the interior of the mounting seat (1), and the spray rod (302) is connected to the wiping block (303). The rod (302) is fixedly mounted on the side of the moving seat (301), the wiping block (303) is fixedly mounted on the side of the moving seat (301), and the bottom of the wiping block (303) contacts the top of the photovoltaic panel on the top of the mounting seat (1), and the driving screw (202) is screwed into the inside of the moving seat (301) through the rod body thread; the reversing mechanism (4) comprises a control gear (401), a reversing seat (402) and an opening and closing seat (403), the control gear (401) is rotatably connected to the inside of the moving seat (301), the reversing seat (402) is plugged into the inside of the moving seat (301), the opening and closing seat (403) is plugged into the inside of the moving seat (301), and the rod body of the driving screw (202) passes through the inside of the control gear (401).
2. A photovoltaic module cleaning device as claimed in claim 1, characterized in that: Two spray rods (302) are provided on the side of the movable seat (301), and the two spray rods (302) are symmetrically arranged on both sides of the wiping block (303); two selection channels (3011) are provided inside the movable seat (301), and the two selection channels (3011) are respectively connected to the two spray rods (302), and the two selection channels (3011) are connected to the external water supply pipeline.
3. A photovoltaic module cleaning device as claimed in claim 2, characterized in that: The plate body of the opening and closing seat (403) is in an "L" shape, and two control channels (4031) are arranged inside the vertical plate of the opening and closing seat (403). When the movable seat (301) moves, only one control channel (4031) overlaps with one of the selection channels (3011).
4. A photovoltaic module cleaning device as claimed in claim 3, characterized in that: The control gear (401) is provided with a synchronization block (4011) inside, and the driving screw (202) is provided with a synchronization groove (2021) inside, and the synchronization block (4011) is inserted into the synchronization groove (2021).
5. A photovoltaic module cleaning device as claimed in claim 4, characterized in that: A control rack (4021) is provided on the top of the reversing seat (402), and the control rack (4021) and the control gear (401) are meshed and transmitted with each other through their teeth.
6. A photovoltaic module cleaning device as claimed in claim 5, characterized in that: A balancing spring (4022) is provided on the side of the reversing seat (402), and two ends of the balancing spring (4022) are respectively fixedly connected to the side of the reversing seat (402) and the inside of the moving seat (301), and two balancing springs (4022) are provided, and the two balancing springs (4022) are symmetrically arranged on both sides of the reversing seat (402).
7. A photovoltaic module cleaning device as claimed in claim 6, characterized in that: A reversing rod (4023) is provided at the bottom of the reversing seat (402), and an inclined reversing groove (4032) is provided inside the transverse plate of the opening and closing seat (403), and the reversing rod (4023) is inserted into the inside of the reversing groove (4032).
Citation Information
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