Mechanism for removing oil from duck intestines

By designing a mechanism for degreasing duck intestines, and using pneumatic jaws and ultrasonic cleaning tanks to achieve online cleaning of duck intestines, the problem of time-consuming and labor-intensive cleaning of duck intestines is solved, and the cleaning efficiency and equipment automation are improved.

CN223053784UActive Publication Date: 2025-07-04YANTAI UNIV
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Patent Information

Application Number
CN202422295176.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-04
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

In the prior art, the cleaning process of duck intestines is time-consuming and labor-intensive, especially the cleaning efficiency of oil and internal fertile substances on the surface of the duck intestines and making it difficult to achieve mechanized treatment.

Method used

A mechanism for degreasing duck intestines is designed, including a rack, duck intestine pallet, duck intestine frame and pneumatic jaw clamping. The online cleaning of duck intestines is achieved through the jaw lateral movement assembly and rotary assembly. The duck intestines are clamped with the pneumatic jaw clamping and grease is scraped through the U-shaped vertical plate groove, and then further cleaned in the ultrasonic cleaning tank.

Benefits of technology

It realizes efficient cleaning of external oils and internal residues of duck intestines, improves cleaning speed and efficiency, and reduces the labor intensity of manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a mechanism for removing oil from duck intestines, and belongs to the technical field of duck intestine treatment devices. A mechanism for removing oil from duck intestines comprises a machine frame and is characterized in that a duck intestine supporting plate is installed on the machine frame, and an oil removing mechanism is installed on the feeding side of the duck intestine supporting plate; the oil removing mechanism comprises a duck intestine frame and a clamping jaw, the duck intestine frame is installed on a duck intestine frame rotating assembly, and the clamping jaw is installed on a clamping jaw transverse moving assembly; the duck intestine frame comprises a U-shaped vertical plate and a mounting plate. According to the duck intestine oil removing equipment capable of achieving online circulating operation, only one end of a duck intestine needs to be clamped in a groove of a U-shaped vertical plate of a duck intestine frame, a clamping jaw is driven by a clamping jaw transverse moving assembly to move to the duck intestine, and after the clamping jaw clamps the head of the duck intestine, the clamping jaw transverse moving mechanism drives the clamping jaw to transversely move, and then the duck intestine is removed. The duck intestines can pass through the groove of the U-shaped vertical plate, grease outside the duck intestines can be effectively removed, and meanwhile residues inside the duck intestines can be preliminarily treated.
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Description

Technical Field

[0001] The utility model relates to a mechanism for removing oil from duck intestines and belongs to the technical field of duck intestine processing devices. Background Art

[0002] Due to its unique taste, duck intestines are increasingly popular among people in the current market. However, the processing of duck intestines still mostly relies on manual labor. Duck intestines are very thin, with oil on the surface and a lot of excrement inside. Therefore, cleaning duck intestines is a time-consuming and laborious task. Currently, for cleaning duck intestines, it is necessary to first manually clean the oil on the surface of the duck intestines, and then cut open the duck intestines to clean the inside. In order to improve the cleaning speed of duck intestines and the processing efficiency, technicians in this field are researching how to clean duck intestines mechanized. Content of the Utility Model

[0003] In order to meet the need for cleaning duck intestines and achieve the cleaning of the oil outside the duck intestines and the excrement inside the duck intestines, the present application provides a mechanism for removing oil from duck intestines. The pneumatic gripper is used to drive the duck intestines to pass through the U-shaped groove of the U-shaped vertical plate of the duck intestine rack, realizing the preliminary cleaning of the duck intestines.

[0004] The utility model solves the above technical problems through the following technical solutions:

[0005] A mechanism for removing oil from duck intestines includes a frame. The special feature is that an oil removal mechanism is installed on the feeding side of the duck intestine support plate on the frame; the oil removal mechanism includes a duck intestine rack and a gripper. The duck intestine rack is installed on the duck intestine rack rotation assembly, and the gripper is installed on the gripper transverse movement assembly; the duck intestine rack includes a U-shaped vertical plate and a mounting plate.

[0006] The advantages of the above technical solution are: The present application designs a duck intestine oil removal device that can operate in an online cycle. Only need to clamp one end of the duck intestine in the groove of the U-shaped vertical plate of the duck intestine rack. Driven by the gripper transverse movement assembly, the gripper moves to the position of the duck intestine. After the gripper clamps the head of the duck intestine, it is then driven by the gripper transverse movement mechanism to move horizontally. The duck intestine will pass through the groove of the U-shaped vertical plate, effectively removing the oil outside the duck intestine. At the same time, it can also preliminarily process the residues inside the duck intestine.

[0007] Based on the above technical solution, the present application makes the following improvements and enhancements to the above technical solution:

[0008] Further, the duck intestine rack rotating assembly includes a chain, which is installed on the driving sprocket and the follower sprocket arranged front and back. The sprocket shafts of the driving sprocket and the follower sprocket are installed on the frame through bearing seats. The sprocket shaft of the driving sprocket is also connected to the sprocket motor through a coupling. Multiple groups of L-shaped duck intestine rack fixing seats are installed on both sides of the chain. The duck intestine rack mounting plate is fixedly installed on the duck intestine rack fixing seats through bolts.

[0009] The beneficial effects of the above technical features in this application are as follows: The chain rotates driven by the sprocket motor, and then drives the duck intestine racks on the chain to rotate accordingly. In this way, when the gripper pulls one duck intestine, duck intestines can be installed on other duck intestine racks at the same time. At the same time, driving the duck intestine racks to rotate through the chain also facilitates the subsequent cleaning of residues such as grease on the duck intestine racks that have processed duck intestines.

[0010] Further, the gripper transverse movement assembly includes a lead screw, a slider installed on the lead screw, a smooth rod arranged parallel to the side of the lead screw, a smooth rod slider installed on the smooth rod, and the smooth rod slider and the slider are fixedly connected through a connecting plate; both ends of the lead screw are installed on the frame through bearing seats, and one end of the lead screw is connected to the lead screw motor through a coupling; the gripper is installed below the slider.

[0011] The beneficial effects of the above technical features in this application are as follows: The lead screw motor drives the lead screw to rotate. The slider and the smooth rod slider are fixedly connected, and the smooth rod slider plays a role in limiting and guiding the slider. The forward and reverse rotation of the lead screw drives the slider to move back and forth on the lead screw, and then drives the gripper installed on the slider to move back and forth.

[0012] Further, a switch bracket is installed on the other side of the lead screw, and two limit switches are installed on the switch bracket. The two limit switches are located on the sliding track of the slider.

[0013] The beneficial effects of the above technical features in this application are as follows: When the slider moves back and forth, it will touch the limit switch, and then can feedback to the control system, and the control system controls the moving direction of the slider.

[0014] Further, the gripper is a pneumatic gripper.

[0015] The beneficial effects of the above technical features in this application are as follows: The pneumatic gripper can flexibly grip the duck intestine.

[0016] Further, a pair of electric push rods are installed on the discharge side plate surface of the duck intestine support plate, and a clamping plate is installed at the end of the piston rod of the electric push rod.

[0017] The beneficial effects of the above technical features in this application are as follows: When the duck intestine support plate is working, it provides a lifting force for the duck intestine, preventing the duck intestine from detaching from the clamping jaws due to its excessive length and ensuring that the duck intestine passes through the duck intestine rack smoothly. The pair of electric push rods on the support can be arranged facing each other, and the distance between the two clamping plates can be adjusted to control the force applied to the duck intestine. In this way, when it is necessary for the duck intestine to slide off the duck intestine support plate, the sliding speed of the duck intestine can be controlled.

[0018] Further, an ultrasonic cleaning tank is installed below the duck intestine rack rotating assembly.

[0019] The beneficial effects of the above technical features in this application are as follows: When the chain drives the duck intestine rack into the ultrasonic cleaning tank, the ultrasonic cleaning tank can clean the grease on the duck intestine rack. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 FIG. is a schematic three-dimensional structure diagram of a mechanism for removing oil from duck intestines according to this application;

[0021] Figure 2 FIG. is a schematic installation structure diagram of the duck intestine rack on the duck intestine rack rotating mechanism;

[0022] Figure 3 FIG. is a schematic structure diagram of the duck intestine rack;

[0023] Figure 4 FIG. is a schematic installation structure diagram of the clamping jaws on the clamping jaw transverse movement mechanism;

[0024] Figure 5 FIG. is Figure 4 the front view of

[0025] Figure 6 FIG. is a schematic installation structure diagram of the duck intestine support plate and the electric push rod.

[0026] The reference numerals are recorded as follows: 1, frame; 2, chain; 3, driving sprocket; 4, follower sprocket; 5, sprocket motor; 6, duck intestine rack; 7, lead screw motor; 8, lead screw; 9, slider; 10, optical bar slider; 11, optical bar; 12, switch bracket; 13, limit switch; 14, clamping jaws; 15, duck intestine support plate; 16, electric push rod; 17, ultrasonic cleaning tank;

[0027] 601, U-shaped vertical plate; 602, mounting plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] The following embodiments are only used to illustrate the technical solutions described in the claims in conjunction with the drawings, and do not limit the scope of protection of the claims.

[0029] Combined with the attached Figures 1-6, a mechanism for degreasing duck intestines, including a frame 1, on which a duck intestine support plate 15 is installed, and a degreasing mechanism is installed on the feeding side of the duck intestine support plate 15; the degreasing mechanism includes a duck intestine rack 6 and clamping jaws 14, the duck intestine rack 6 is installed on a duck intestine rack rotating assembly, and the clamping jaws 14 are installed on a clamping jaw transverse movement assembly; the duck intestine rack 6 includes a U-shaped vertical plate 601 and a mounting plate 602;

[0030] Among them, combined with Figure 2 , the duck intestine rack rotating assembly includes a chain 2, the chain 2 is installed on a driving sprocket 3 and a follower sprocket 4 arranged front and back, the sprocket shafts of the driving sprocket 3 and the follower sprocket 4 are installed on the frame 1 through bearing seats, the sprocket shaft of the driving sprocket 3 is also connected to a sprocket motor 5 through a coupling, and multiple groups of L-shaped duck intestine rack fixing seats are installed on both sides of the chain 2, and the duck intestine rack mounting plate 602 is fixedly installed on the duck intestine rack fixing seat through bolts;

[0031] Combined with Figure 4 and Figure 5 , the clamping jaw transverse movement assembly includes a lead screw 8, a slider 9 installed on the lead screw 8, a smooth rod 11 arranged parallel to the side of the lead screw 8, a smooth rod slider 10 is installed on the smooth rod 11, and the smooth rod slider 10 and the slider 9 are fixedly connected through a connecting plate; both ends of the lead screw 8 are installed on the frame 1 through bearing seats, and one end of the lead screw 8 is connected to a lead screw motor 7 through a coupling; the clamping jaws 14 are installed below the slider 9; a switch bracket 12 is installed on the other side of the lead screw 8, and two limit switches 13 are installed on the switch bracket 12, and the two limit switches 13 are located on the sliding track of the slider 9; the clamping jaws 14 are pneumatic clamping jaws;

[0032] Combined with Figure 6 , a pair of electric push rods 16 are installed on the discharge side plate surface of the duck intestine support plate 15, and a clamping plate is installed at the end of the piston rod of the electric push rod 16.

[0033] An ultrasonic cleaning tank 17 is installed below the duck intestine rack rotating assembly.

[0034] The above equipment works in the following way:

[0035] Manually place the end of the duck intestine into the groove of the U-shaped vertical plate 601 of the duck intestine rack 6. Start the sprocket motor 5 to drive the chain 2 to rotate. The chain 2 drives the duck intestine rack 6 with the duck intestine to the clamping jaw 14. Start the lead screw motor 7, and the lead screw motor 7 drives the slider 9 to move towards the duck intestine rack. When the slider 9 touches the limit switch on the side of the duck intestine rack, the lead screw motor 7 stops working. The clamping jaw 14 closes to clamp the duck intestine. After the clamping jaw 14 clamps the duck intestine, the lead screw motor 7 starts and rotates in the reverse direction, driving the slider away from the duck intestine rack 6, so that the duck intestine passes through the groove on the U-shaped vertical plate 601, and the grease on the surface of the duck intestine is scraped off by the groove walls on both sides. The slider 9 continues to move forward. After touching the limit switch on the other side, the lead screw motor 7 stops working, and the clamping jaw 14 opens to put down the duck intestine; and so on. The duck intestine rack with the outer grease of the duck intestine scraped off rotates with the chain driven by the sprocket motor, and the grease and other sundries remaining on the duck intestine rack can be manually cleaned. When the duck intestine rack rotates into the ultrasonic cleaning tank, the ultrasonic cleaning tank can also further clean the duck intestine rack to keep the duck intestine rack clean.

[0036] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An apparatus for degreasing duck intestines, comprising a frame (1), characterized in that, An oil removal mechanism is installed on the feeding side of the duck intestine support plate (15) mounted on the frame (1); the oil removal mechanism includes a duck intestine rack (6) and clamping jaws (14), the duck intestine rack (6) is installed on a duck intestine rack rotation assembly, and the clamping jaws (14) are installed on a clamping jaw transverse movement assembly; the duck intestine rack (6) includes a U-shaped vertical plate (601) and a mounting plate (602).

2. The mechanism for duck intestine degreasing according to claim 1, characterized in that, The duck intestine rack rotation assembly includes a chain (2), the chain (2) is installed on a driving sprocket (3) and a follower sprocket (4) arranged front and back, the sprocket shafts of the driving sprocket (3) and the follower sprocket (4) are installed on the frame (1) through bearing seats, the sprocket shaft of the driving sprocket (3) is also connected to a sprocket motor (5) through a coupling, and multiple groups of L-shaped duck intestine rack fixing seats are installed on both sides of the chain (2), and the duck intestine rack mounting plate (602) is fixedly installed on the duck intestine rack fixing seat through bolts.

3. The mechanism for degreasing duck intestines according to claim 1, characterized in that, The clamping jaw transverse movement assembly includes a lead screw (8), a slider (9) installed on the lead screw (8), a smooth rod (11) arranged parallel to the side of the lead screw (8), a smooth rod slider (10) installed on the smooth rod (11), and the smooth rod slider (10) and the slider (9) are fixedly connected through a connecting plate; both ends of the lead screw (8) are installed on the frame (1) through bearing seats, and one end of the lead screw (8) is connected to a lead screw motor (7) through a coupling; the clamping jaws (14) are installed below the slider (9).

4. The mechanism for degreasing duck intestines according to claim 3, characterized in that, A switch bracket (12) is installed on the other side of the lead screw (8), and two limit switches (13) are installed on the switch bracket (12), and the two limit switches (13) are located on the sliding track of the slider (9).

5. The mechanism for degreasing duck intestines according to claim 3, characterized in that, The clamping jaws (14) are pneumatic clamping jaws.

6. The mechanism for degreasing duck intestines according to claim 1, characterized in that, A pair of electric push rods (16) are installed on the side surface of the discharge side plate of the duck intestine support plate (15), and a clamping plate is installed at the end of the piston rod of the electric push rod (16).

7. The mechanism for degreasing duck intestines according to claim 1, characterized in that, An ultrasonic cleaning tank (17) is installed below the duck intestine rack rotation assembly.