Esterification reaction water segregator

By setting a rotatable sealing head and liquid discharge and water outlets of different heights in the esterification reaction water separator, the organic solvent and water are separated by different density, the problems of complex structure and poor environmental protection of the water separator are solved, and rapid cleaning and secondary utilization are achieved.

CN223055143UActive Publication Date: 2025-07-04HENAN CHENLONG CHEMICAL CO LTD
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Patent Information

Application Number
CN202421945768.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-04
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing esterification reaction water separator has a complex structure, a cumbersome maintenance and cleaning process, and it is impossible to achieve secondary utilization of separated water, which is poor in environmental protection.

Method used

An esterification reaction water separator is designed, including a vertically extending tank body and a rotatable sealing head. A water outlet and a liquid outlet are provided on the side of the tank body, and a cleaning outlet is provided at the bottom. The height of the liquid outlet is higher than the water outlet. The organic solvent and water are separated by density difference to realize classified recovery.

Benefits of technology

The cleaning process is simplified, the parts are reduced, and the separation and secondary utilization of organic solvents and water are realized, improving environmental protection performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of esterification reaction devices, in particular to an esterification reaction water segregator. The water segregator comprises a water segregator main body which comprises a vertically extending tank body, and an end socket is rotatably mounted at the top of the tank body; a liquid inlet is formed in the top of the sealing head and used for being connected with a liquid outlet of a condenser, a water outlet and a liquid outlet are formed in the side portion of the tank body, and an emptying opening is formed in the bottom of the tank body; the forming height of the liquid outlet is greater than that of the water outlet; the water outlet is connected with a water outlet pipe which is positioned in the water segregator main body and extends to the lower part of the storage tank; and the emptying port, the water outlet and the liquid outlet are all provided with valves. The water separator effectively solves the technical problems that in the prior art, the maintenance and cleaning process is complex due to the complex structural form of the water separator, and the environmental protection property is poor due to the fact that separated water cannot be reutilized.
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Description

Technical Field

[0001] The utility model relates to the technical field of esterification reaction devices, in particular to a water separator for esterification reaction. Background Art

[0002] The esterification reaction refers to the reaction of an alcohol with a carboxylic acid (or an oxygen-containing inorganic acid) under the action of a catalyst to form an ester and water. The remaining mixed liquid after the esterification reaction contains not only water but also an organic solvent used to remove water from the reaction system. Currently, the water separator requires manual drainage of the generated water from the water separator, and the operation process is cumbersome.

[0003] In view of the above problems, the patent document with the authorization announcement number CN218854250U discloses a water separator device for esterification reaction. The device is provided with a liquid level bucket connected to a water separation container, and a floating ball device is arranged on the liquid level bucket. The density of the floating ball device is greater than the density of the first liquid and less than the density of water. A travel tube corresponding to a limiting rod is arranged on the liquid level bucket, and a first magnetic control switch corresponding to a magnet is arranged on the travel tube. The first magnetic control switch and a water outlet valve located at the water outlet are electrically connected to a controller. The position of the density ball is automatically controlled according to the water layer of the water separator, and then a signal is sent by the magnetic control switch to control the opening of the water outlet valve to achieve automatic water separation in the esterification reaction.

[0004] However, although the above device can realize the automatic separation of water and the water-carrying agent, its structural form is complex, making its maintenance and cleaning processes more complicated. It is easy to leave impurities in the water separation container, affecting the service life of the water separation container. Moreover, it only has a water outlet at the bottom, and the separated water and residual impurities are discharged together through the water outlet, unable to realize the secondary utilization of the separated water, resulting in poor environmental protection. Summary of the Utility Model

[0005] The utility model provides a water separator for esterification reaction to solve the technical problems in the prior art that the complex structural form of the water separator leads to complicated maintenance and cleaning processes, and the poor environmental protection due to the inability to secondary utilize the separated water.

[0006] To solve the above problems, the water separator for esterification reaction provided by the utility model adopts the following technical solutions:

[0007] A water separator for esterification reaction, comprising:

[0008] A water separator main body, which includes a tank body extending vertically, and a head is rotatably installed at the top of the tank body;

[0009] A liquid inlet is opened at the top of the head, and the liquid inlet is used to connect with the liquid discharge port of the condenser. A water outlet and a liquid outlet are opened at the side of the tank body, and a drain port is opened at its bottom;

[0010] The opening height of the liquid outlet is greater than that of the water outlet;

[0011] A water outlet pipe is connected to the water outlet and is located inside the main body of the water separator and extends to the lower part of the storage tank;

[0012] Valves are provided at the drain port, the water outlet and the liquid outlet.

[0013] The beneficial effects of the esterification reaction water separator provided by the present utility model are as follows:

[0014] 1. By providing a main body of the water separator including a head and a tank body, and rotatably connecting the head to the tank body, there are few components contained in the tank body. The head can be rotated to open to completely expose the inside of the tank body, which is convenient for quickly cleaning the inside of the tank body comprehensively;

[0015] 2. By providing a liquid inlet on the head, a water outlet and a liquid outlet on the side of the tank body, a drain port at the bottom thereof, and making the opening height of the liquid outlet greater than that of the water outlet. Since the density of the organic solvent is less than that of water, after the two are statically separated, water will sink to the bottom of the tank body, and the organic solvent is located above the water. The separated organic solvent is discharged from the liquid outlet, and water flows to the water outlet through the water outlet pipe under the action of the liquid level difference and is finally discharged from the water outlet. The water mixed with impurities is located at the bottom of the tank body and is discharged through the drain port, realizing the separation and classified recovery of the organic solvent, water and impurities. The organic solvent and the water discharged from the water outlet can be reused, thereby improving its environmental protection performance.

[0016] In summary, the structure of the present utility model is simple, the number of components to be cleaned is small, it is convenient to quickly clean the inside of the tank body, and the separation of the organic solvent, water and impurities is realized, so that the secondary utilization of the organic solvent and water can be achieved, effectively solving the technical problems in the prior art that the structure of the water separator is complex, resulting in a complex maintenance and cleaning process, and the poor environmental protection performance due to the inability to reuse the separated water.

[0017] Further, flange plates are correspondingly provided at the connection part of the head and the tank body. A plurality of clamp bolts are provided on the flange plates. The clamp bolts include two clamp bodies that cooperate up and down and a bolt passing through the clamp bodies. A nut is screwed on the bolt to adjust the distance between the two clamp bodies by the screwing position of the nut on the bolt, thereby realizing the fixation between the two flange plates.

[0018] Further, a plurality of the clamp bolts are circumferentially and evenly distributed along the outer circumference of the head.

[0019] Further, the water outlet and the liquid outlet are respectively opened on two opposite sides of the tank body.

[0020] Further, a drain pipe and a liquid outlet pipe are respectively connected to the drain port and the liquid outlet port.

[0021] Further, the drain pipe, the water outlet pipe and the liquid outlet pipe are all enamel pipes.

[0022] Further, a feed pipe extending downward into the tank body is provided at the liquid inlet.

[0023] Further, both the tank body and the head are made of glass-lined steel.

[0024] Further, a manhole is also provided on the head, and a blind plate is provided at the manhole so that the head and the tank body can be inspected through the manhole after the blind plate is opened.

[0025] Further, a spare port is also provided on the head, and the spare port is equipped with a blind plate. Description of the Drawings

[0026] By referring to the accompanying drawings and reading the following detailed description, the above and other objects, features and advantages of the exemplary embodiments of the present invention will become readily understood. In the drawings, several embodiments of the present invention are shown in an exemplary rather than restrictive manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:

[0027] Figure 1 is a schematic structural diagram of the esterification reaction water separator provided by the present invention;

[0028] Figure 2 is Figure 1 a top view of the shown esterification reaction water separator.

[0029] Description of the Reference Numerals:

[0030] 1. Tank body; 2. Head; 3. Liquid inlet; 4. Water outlet; 5. Liquid outlet; 6. Drain port; 7. Water outlet pipe; 8. Flange; 9. Clamp body; 10. Bolt; 11. Nut; 12. Feed pipe; 13. Manhole; 14. Spare port. Detailed Embodiments

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Those skilled in the art should know that the following described embodiments are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present invention.

[0032] It should be noted that the main concept of the esterification reaction water separator provided by the present utility model lies in: by providing a rotatable and openable head at the top of the tank body, it is convenient to expose the inside of the tank body to achieve rapid and comprehensive cleaning of its interior; by providing a water outlet and a liquid outlet on the side of the tank body and a drain port at the bottom, with the height of the liquid outlet being greater than that of the water outlet, after the liquid in the tank body stands still, the organic solvent is located in the upper layer and is discharged from the liquid outlet, the water is located in the lower layer and is transported to the water outlet through the water pipe for discharge, and the mixture of water and impurities is located at the bottom layer of the tank body and is discharged from the drain port, realizing the classified recovery of liquids, enabling the secondary utilization of the organic solvent and water, and having better environmental protection performance.

[0033] After introducing the basic principle of the present utility model, the various non-limiting embodiments of the present utility model will be specifically introduced below. The number of any element in the drawings is for illustration rather than limitation, and any naming is only for distinction and does not have any limiting meaning.

[0034] Next, with reference to several representative embodiments of the present utility model, the principle and spirit of the present utility model will be elaborated in detail.

[0035] Embodiment 1 of the esterification reaction water separator provided by the present utility model:

[0036] As Figure 1 and Figure 2 shown, the esterification reaction water separator includes a water separator main body, and the water separator main body includes a vertically extending tank body 1, and a head 2 is rotatably installed at the top of the tank body 1.

[0037] Specifically, the right end of the head 2 is rotatably connected to the top of the tank body 1.

[0038] Regarding the head. The head 2 is made of glass-lined steel, and a liquid inlet 3 is provided at its top. The liquid inlet 3 is used to connect with the drain port of the condenser. Manholes 13 and spare ports 14 are arranged at intervals in the circumferential direction of the liquid inlet 3. The number of manholes 13 is one, and the number of spare ports 14 is three. Blind plates are equipped for both the manholes 13 and the spare ports 14. The manhole 13 is used to check the internal conditions of the head 2 and the tank body 1 after being opened.

[0039] Specifically, the liquid inlet 3 is connected with a feeding pipe 12 extending downward into the tank body 1, and the feeding pipe 12 is an enamel pipe.

[0040] Regarding the tank body 1. The tank body 1 is made of glass-lined steel. A water outlet 4 is provided on its left side, a liquid outlet 5 is provided on its right side, and a drain port 6 is provided at the bottom. The height of the liquid outlet 5 is greater than that of the water outlet 4. Valves are provided for both the drain port 6, the water outlet 4, and the liquid outlet 5.

[0041] Specifically, a drain pipe, a water outlet pipe 7, and a liquid outlet pipe are respectively connected to the drain port 6, the water outlet 4, and the liquid outlet 5. The drain pipe, the water outlet pipe 7, and the liquid outlet pipe are all enamel pipes. The water outlet pipe 7 extends downward to the lower part of the storage tank 1. The drain port 6 and the liquid inlet 3 are arranged vertically corresponding to each other.

[0042] Specifically, the inner diameter of the feed pipe 12 is larger than the inner diameter of the water outlet pipe 7.

[0043] Regarding the connection between the head 2 and the tank body 1. The right end of the head 2 is rotatably connected to the right end of the top of the tank body 1, so that the head 2 can rotate around the rotation point to realize the opening and closing of the separator main body. Flange plates 8 are arranged on the opposite sides of the head 2 and the tank body 1. The two flange plates 8 are of the same size. A plurality of clamp bolts are evenly distributed at the circumferential interval outside the flange plate 8 to ensure the tight connection between the head 2 and the tank body 1.

[0044] Specifically, the clamp bolt includes two clamp bodies 9 that cooperate up and down and a bolt 10 that penetrates through the clamp body 9. A nut 11 is screwed on the bolt 10 to adjust the distance between the two clamp bodies 9 by adjusting the screwing position of the nut 11 on the bolt 10, so as to realize the fixation and separation between the two flange plates 8.

[0045] The working principle of the esterification reaction water separator provided by the present utility model is as follows: The condensed liquid obtained from the esterification reaction is introduced into the tank body 1 through the liquid inlet 3. The liquid level height of the liquid is greater than the height of the liquid outlet 5. After introduction, it is left standing for 0.5 to 1 hour. The organic solvent and water in the liquid are automatically separated under the action of the density difference. Then, the valve of the liquid outlet 5 is opened, and the organic solvent is discharged from the liquid outlet 5. Then, the valve of the water outlet 4 is opened. After the water is transported to the water outlet 4 through the water outlet pipe 7, it is discharged from the water outlet 4. Finally, the valve of the drain port 6 is opened, and the impurities precipitated at the bottom of the tank body 1 together with the remaining water at the bottom are discharged from the drain port 6. After the liquid in the tank body 1 is discharged, the blind plate at the manhole 13 is opened to check whether the inside of the tank body 1 needs to be cleaned. If so, the clamp bolts are opened, and then the head 2 is rotated and opened to clean the inside of the tank body 1.

[0046] Embodiment 2 of the esterification reaction water separator provided by the present utility model:

[0047] The main difference between it and Embodiment 1 is that:

[0048] In Embodiment 1, the number of spare ports is three.

[0049] In this embodiment, the number of spare ports is one or two.

[0050] Embodiment 3 of the esterification reaction water separator provided by the present utility model:

[0051] The main difference between it and Embodiment 1 is that:

[0052] In Embodiment 1, a plurality of clamping bolts are provided on the flange.

[0053] In this embodiment, a plurality of ordinary bolts are installed on the flange.

[0054] Based on the above description of this specification, those skilled in the art can also understand the following terms used, such as "upper", "lower", "front", "rear", "left", "right", "width", "horizontal", "top", "bottom", "inner", "outer", etc. The terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings of this specification. It is only for the purpose of facilitating the description of the solution of the present invention and simplifying the description, rather than explicitly or implicitly indicating that the device or element involved must have the specific orientation, be constructed and operated in the specific orientation. Therefore, the above terms of orientation or positional relationship cannot be understood or interpreted as a limitation to the solution of the present invention.

[0055] In addition, in the description of this specification, the meaning of "a plurality of" is at least two, such as two, three or more, etc., unless otherwise specifically and clearly defined.

Claims

1. An esterification reaction water separator, characterized in that, Comprising: A water separator body, which includes a vertically extending tank body, and a head is rotatably installed at the top of the tank body; A liquid inlet is provided at the top of the head, and the liquid inlet is used to connect with the liquid discharge port of the condenser. A water outlet and a liquid outlet are provided on the side of the tank body, and a drain port is provided at the bottom thereof; The height at which the liquid outlet is provided is greater than the height at which the water outlet is provided; A water outlet pipe is connected to the water outlet and extends into the lower part of the tank body within the water separator body; Valves are provided at the drain port, the water outlet, and the liquid outlet; 2. The water separator for esterification reaction according to claim 1, characterized in that, Flange plates are correspondingly provided at the connection part between the head and the tank body. Multiple clamp bolts are provided on the flange plates. The clamp bolts include two clamp bodies that cooperate up and down and a bolt passing through the clamp bodies. A nut is screwed on the bolt to adjust the distance between the two clamp bodies through the screwing position of the nut on the bolt, so as to realize the fixation between the two flange plates; 3. The water separator for esterification reaction according to claim 2, wherein The multiple clamp bolts are circumferentially and evenly spaced along the outer circumference of the head; 4. The esterification reaction water separator according to any one of claims 1 to 3, characterized in that, The water outlet and the liquid outlet are respectively provided on two opposite sides of the tank body; 5. The esterification reaction water separator according to any one of claims 1 to 3, characterized in that, A drain pipe and a liquid outlet pipe are respectively connected to the drain port and the liquid outlet; 6. The water separator for esterification reaction according to claim 5, characterized in that The drain pipe, the water outlet pipe, and the liquid outlet pipe are all enamel pipes; 7. The esterification reaction water separator according to any one of claims 1 to 3, characterized in that A feed pipe extending downward into the tank body is provided at the liquid inlet; 8. The water separator for esterification reaction according to any one of claims 1 to 3, characterized in that, Both the tank body and the head are made of glass-lined steel; 9. The water separator for esterification reaction according to any one of claims 1 to 3, characterized in that, A manhole is further provided on the head, and a blind plate is provided at the manhole so as to inspect the head and the tank body through the manhole after the blind plate is opened; 10. The esterification reaction water separator according to any one of claims 1 to 3, characterized in that, A spare port is further provided on the head, and the spare port is equipped with a blind plate.