Sludge recovery device for sewage treatment
By designing a sludge recovery device for sewage treatment, using scraper and water spray port for cleaning, combined with blade crushing and conveyor belt transportation, the problem of difficulty in falling off and cleaning of mud cakes in traditional filter presses is solved, and equipment efficiency and sludge recovery efficiency are improved.
Patent Information
- Application Number
- CN202422256569.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-14
AI Technical Summary
During the sewage treatment process of traditional filter presses, mud cakes are difficult to fall off and remain on their own, resulting in poor treatment results, difficulty in cleaning, and increased operating costs and labor intensity.
A sludge recovery device for sewage treatment is designed, including a peeling cleaning device and a crushing assembly. Through the cooperation of the scraper and the water spray port, the mud cake can be automatically scraped and thoroughly cleaned, and the mud cake can be crushed by a blade, and then transported to a suitable position through a conveyor belt.
It improves the operating efficiency and sanitation of the equipment, extends the service life of the equipment, reduces the difficulty of cleaning and labor intensity, and realizes efficient recycling of sludge.
Smart Images

Figure CN223055169U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sewage treatment, in particular to a sludge recovery device for sewage treatment. Background Art
[0002] With the development of industry and the acceleration of urbanization, the problem of sewage treatment has attracted increasing attention. During the sewage treatment process, a large amount of sludge is generated. If these sludges are not properly treated and recycled, they will not only occupy a large amount of land resources, but also may cause serious pollution to the environment. During the sewage treatment process, as a common solid-liquid separation device, the filter press is widely used in various sewage treatment occasions:
[0003] However, during the sewage treatment process of the traditional filter press, the filter cake is not easy to fall off by itself and may remain, resulting in poor treatment effect, affecting the operation efficiency of the equipment. Moreover, after the traditional filter press finishes filtering, it is difficult to clean, takes a long time, increases the operation cost and labor intensity. Summary of the Utility Model
[0004] In order to solve the problems that the traditional filter press often faces in the sewage treatment process, such as the filter cake is difficult to fall off by itself and may remain, and at the same time, it is also difficult to clean after filtration; the purpose of the utility model is to provide a sludge recovery device for sewage treatment.
[0005] To solve the above technical problems, the utility model adopts the following technical scheme: A sludge recovery device for sewage treatment, including a base, four corners of the upper surface of the base are fixedly installed with first support columns, the top ends of the first support columns are fixedly installed with cross bars, equally spaced filter plates are slidably installed on the upper surface of the cross bars, a peeling and cleaning device is fixedly arranged on the upper surface of the cross bars, and a crushing component is arranged on the lower surface of the filter plates;
[0006] The peeling and cleaning device includes second support columns, the second support columns are fixedly installed on the upper surface of the cross bars, symmetrically distributed first linear electric rails and symmetrically distributed second linear electric rails are fixedly installed on the upper parts of the second support columns, the second linear electric rails and the first linear electric rails are fixedly installed, the driving ends of the first linear electric rails are fixedly connected with first cross frames, the driving ends of the second linear electric rails are fixedly connected with second cross frames, symmetrically distributed first cylinders are fixedly installed at the bottom ends of the first cross frames, the driving ends of the first cylinders are fixedly connected with water tanks, a water inlet hose is fixedly clamped on the upper surface of the water tanks, the water inlet hose runs through and is connected to the middle of the first cross frames, symmetrically distributed second cylinders are fixedly installed at the bottom ends of the second cross frames, and the driving ends of the second cylinders are fixedly connected with scraping plates.
[0007] Preferably, the crushing assembly includes a baffle plate, on which three partition plates are fixedly installed. The partition plates divide the two baffle plates into two regions. A rotating shaft is rotatably installed in the region closer to the second cross frame. Equally spaced blades are fixedly installed on the outer surface of the rotating shaft.
[0008] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0009] 1. By setting up the stripping and cleaning device, by starting the second linear electric rail, driving the second cross frame, and cooperating with the second cylinder, the scraper is moved to the surface of the filter plate, so as to scrape off the mud cake remaining on its surface or not easily falling off by itself. Then, the filter plate after scraping is moved to the cleaning area. By starting the first linear electric rail, driving the first cross frame to move the water tank and the water spray nozzle between the filter plates, and cooperating with the first cylinder, the sludge remaining on its surface is thoroughly cleaned, thus greatly improving the working efficiency, ensuring the hygiene and cleanliness of the equipment, and prolonging the service life of the equipment;
[0010] 2. By setting up the crushing assembly, the staff starts the first motor, and its driving end drives the rotating shaft and the blades fixed thereon to start rotating. When the mud cake on the surface of the filter plate is scraped off by the scraper and falls into the area, it is broken by the rotating blades, and then falls from the bottom of the baffle plate onto the conveyor belt. By starting the second motor, its driving end drives the transmission roller to rotate, and then drives the conveyor belt to rotate, transporting the broken mud cake to a suitable position for subsequent processing, and greatly improving the working efficiency. Description of the Drawings
[0011] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0012] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0013] Figure 2 It is a schematic diagram of the structural connection of the stripping and cleaning device of the present utility model.
[0014] Figure 3 It is a schematic diagram of the structural connection of the crushing assembly of the present utility model.
[0015] In the figure: 1. Base; 11. First support column; 12. Cross bar; 13. Filter plate; 14. Collection box; 15. Drainage port; 151. Valve; 2. Stripping and cleaning device; 21. Second support column; 22. First linear electric rail; 221. Second linear electric rail; 23. First cross frame; 24. Second cross frame; 25. First cylinder; 26. Water inlet hose; 27. Water tank; 271. Water spray port; 28. Second cylinder; 29. Scraper; 3. Crushing assembly; 31. Baffle; 32. Partition; 33. Rotating shaft; 34. Blade; 35. First motor; 36. First fixing plate; 4. Third support column; 41. Second motor; 42. Driving roller; 43. Conveyor belt; 44. Second fixing plate. Detailed implementation mode
[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0017] Embodiment: As Figures 1-3 shown, the present invention provides a sludge recovery device for sewage treatment, including a base 1. First support columns 11 are fixedly installed at the four corners of the upper surface of the base 1. A cross bar 12 is fixedly installed at the top end of the first support column 11. Filter plates 13 are slidably installed on the upper surface of the cross bar 12 at equally spaced intervals. A stripping and cleaning device 2 is fixedly arranged on the upper surface of the cross bar 12. A crushing assembly 3 is arranged on the lower surface of the filter plate 13;
[0018] The stripping and cleaning device 2 includes a second support column 21. The second support column 21 is fixedly installed on the upper surface of the cross bar 12. Symmetrically distributed first linear electric rails 22 and symmetrically distributed second linear electric rails 221 are fixedly installed on the upper part of the second support column 21. The second linear electric rail 221 and the first linear electric rail 22 are fixedly installed. The driving end of the first linear electric rail 22 is fixedly connected to a first cross frame 23. The driving end of the second linear electric rail 221 is fixedly connected to a second cross frame 24. Symmetrically distributed first cylinders 25 are fixedly installed at the bottom end of the first cross frame 23. The driving end of the first cylinder 25 is fixedly connected to a water tank 27. A water inlet hose 26 is fixedly clamped on the upper surface of the water tank 27. The water inlet hose 26 runs through and is connected to the middle of the first cross frame 23. Symmetrically distributed second cylinders 28 are fixedly installed at the bottom end of the second cross frame 24. The driving end of the second cylinder 28 is fixedly connected to a scraper 29. The scraper 29 is trapezoidally arranged.
[0019] The crushing assembly 3 includes a baffle 31. Three partition plates 32 are fixedly installed on the baffle 31. The partition plates 32 divide the two baffles 31 into two areas. A rotating shaft 33 is rotatably installed in the area closer to the second cross frame 24. Equally spaced blades 34 are fixedly installed on the outer surface of the rotating shaft 33. By rotating the rotating shaft 33, the blades 34 fixed to its outer surface are driven to rotate, so that the mud cake scraped off by the scraper 29 can be crushed, which greatly facilitates the recycling of the crushed mud cake.
[0020] At the bottom end of the area closer to the first cross frame 23, a collection box 14 is provided. The collection box 14 is fixedly installed at the bottom end of the baffle 31. A drain port 15 is fixedly clamped at the lower part of the collection box 14. A valve 151 is fixedly provided in the middle of the drain port 15. The collection box 14 can collect the sewage generated by the stripping and cleaning device 2, thus preventing environmental pollution.
[0021] On the upper surface of the base 1, two sets of symmetrically distributed third support columns 4 are fixedly installed on one side close to the rotating shaft 33. A transmission roller 42 is rotatably installed on the upper part of each set of third support columns 4. A conveyor belt 43 is movably sleeved outside the two transmission rollers 42. The conveyor belt 43 can transport the crushed mud cake to a suitable position, greatly improving the working efficiency.
[0022] On the side of the partition plate 32 close to the conveyor belt 43, a first fixing plate 36 is fixedly installed. A first motor 35 is fixedly installed on the upper surface of the first fixing plate 36. The driving end of the first motor 35 is connected to the end of the rotating shaft 33. The staff starts the first motor 35. Its driving end drives the rotating shaft 33 to rotate, and then the blades 34 fixed on the surface of the rotating shaft 33 rotate, so as to achieve the effect of crushing the mud cake.
[0023] On the upper part of the third support column 4, a second fixing plate 44 is fixedly installed. A second motor 41 is fixedly installed on the upper surface of the second fixing plate 44. The driving end of the second motor 41 is fixedly connected to the end of the transmission roller 42. The staff starts the second motor 41. Its driving end drives the transmission roller 42 to rotate, and then drives the conveyor belt 43 to rotate, so as to realize the transportation of the crushed mud cake.
[0024] Equally spaced water spray nozzles 271 are fixedly clamped on the outer surface of the water tank 27. By providing the water spray nozzles 271, the filter plate 13 after scraping off the mud cake can be fully cleaned. And the water spray nozzles 271 are opened on both sides of the water tank 27, thus improving the working efficiency of the device and avoiding environmental pollution.
[0025] Working principle: First, the staff will introduce the sewage into the filter press. After the filter press completes the filtering task, the staff will open the filter plate 13. At this time, most of the formed filter cakes can fall off by themselves, but there is still a small part of the filter cake adhering to the filter plate 13. Therefore, the staff will start the second linear electric rail 221, and its driving end will drive the second cross frame 24 to move to the corresponding position. Then, the second cylinder 28 will be started to push the scraper 29 downward to scrape off the residual or hard-to-fall-off filter cake on the filter plate 13. Next, the staff will start the first linear electric rail 22, and its driving end will drive the first cross frame 23 to move between the filter plates 13 after scraping off the filter cake. By connecting the water inlet hose 26 to the flusher, using the water spray nozzles 271 opened on both sides of the water tank 27, and with the cooperation of the first cylinder 25, the residual sludge on the surface of the filter plate 13 will be thoroughly washed off, ensuring the hygiene and cleanliness of the equipment, thus extending the service life of the equipment. At the same time, the water spray nozzles 271 on both sides greatly improve the work efficiency;
[0026] In addition, below the filter plate 13, there is also a baffle 31. There are three partition plates 32 distributed inside the baffle 31, dividing it into two areas. In one area, there is a rotating shaft 33 and a blade 34. The staff starts the first motor 35, and its driving end drives the rotating shaft 33 to rotate, thereby driving the blade 34 to rotate. When the filter cake on the surface of the filter plate 13 is scraped off by the scraper 29 and falls into this area, the blade 34 will break the filter cake. The broken filter cake then falls from the bottom of the baffle 31 onto the surface of the conveyor belt 43. When the second motor 41 is started, its driving end drives the driving roller 42 to rotate, thereby driving the conveyor belt 43 to rotate, so that the broken filter cake is transported to a suitable position, greatly facilitating the recycling of the broken filter cake and improving the work efficiency of the staff;
[0027] In the other area, when the water spray nozzles 271 wash the filter plate 13, the sewage will flow into the collection box 14 along the other area. There is also a drain port 15 at the bottom of the collection box 14 to drain the collected sewage for the next operation of the filter press. This not only realizes the maintenance and hygiene of the equipment, but also further collects the sewage and prevents environmental pollution.
[0028] Obviously, those skilled in the art can make various modifications and variations to the present utility model without departing from the spirit and scope of the present utility model. Thus, if these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and its equivalent technologies, the present utility model is also intended to include these modifications and variations.
Claims
1. A sludge recovery device for sewage treatment, comprising a base (1), characterized in that: At the four corners of the upper surface of the base (1), first support columns (11) are fixedly installed. At the top ends of the first support columns (11), cross bars (12) are fixedly installed. On the upper surface of the cross bars (12), filter plates (13) are slidably installed at equal intervals. On the upper surface of the cross bars (12), a stripping and cleaning device (2) is fixedly provided. On the lower surface of the filter plates (13), a crushing assembly (3) is provided; The stripping and cleaning device (2) includes second support columns (21). The second support columns (21) are fixedly installed on the upper surface of the cross bars (12). At the upper part of the second support columns (21), symmetrically distributed first linear electric rails (22) and symmetrically distributed second linear electric rails (221) are fixedly installed. The second linear electric rails (221) and the first linear electric rails (22) are fixedly installed. The driving end of the first linear electric rail (22) is fixedly connected to a first cross frame (23). The driving end of the second linear electric rail (221) is fixedly connected to a second cross frame (24). At the bottom end of the first cross frame (23), symmetrically distributed first air cylinders (25) are fixedly installed. The driving end of the first air cylinder (25) is fixedly connected to a water tank (27). On the upper surface of the water tank (27), a water inlet hose (26) is fixedly clamped. The water inlet hose (26) runs through and is connected to the middle of the first cross frame (23). At the bottom end of the second cross frame (24), symmetrically distributed second air cylinders (28) are fixedly installed. The driving end of the second air cylinder (28) is fixedly connected to a scraper (29).
2. The sludge recovery device for sewage treatment according to claim 1, wherein, The crushing assembly (3) includes a baffle (31). On the baffle (31), three partition plates (32) are fixedly installed. The partition plates (32) divide the two baffles (31) into two areas. In the area near the second cross frame (24), a rotating shaft (33) is rotatably installed. On the outer surface of the rotating shaft (33), blades (34) are fixedly installed at equal intervals.
3. The sludge recovery device for sewage treatment according to claim 2, characterized in that, At the bottom end of the area near the first cross frame (23), a collection box (14) is provided. The collection box (14) is fixedly installed at the bottom end of the baffle (31). At the lower part of the collection box (14), a drain port (15) is fixedly clamped. In the middle of the drain port (15), a valve (151) is fixedly provided.
4. A sludge recovery device for sewage treatment according to claim 2, characterized in that, On the upper surface of the base (1), on one side near the rotating shaft (33), symmetrically distributed two groups of third support columns (4) are fixedly installed. On the upper part of each group of third support columns (4), a driving roller (42) is rotatably installed. On the outer sides of the two driving rollers (42), a conveyor belt (43) is movably sleeved.
5. The sludge recovery device for sewage treatment according to claim 4, characterized in that, On the side of the partition plate (32) near the conveyor belt (43), a first fixing plate (36) is fixedly installed. On the upper surface of the first fixing plate (36), a first motor (35) is fixedly installed. The driving end of the first motor (35) is connected to the end of the rotating shaft (33).
6. The sludge recovery device for sewage treatment according to claim 4, characterized in that, The upper part of the third support column (4) is fixedly installed with a second fixing plate (44), and the upper surface of the second fixing plate (44) is fixedly installed with a second motor (41). The driving end of the second motor (41) is fixedly connected to the end of the transmission roller (42).
7. A sludge recovery device for sewage treatment according to claim 1, characterized in that, The outer surface of the water tank (27) is fixedly provided with spray nozzles (271) distributed at equal intervals.
8. The sludge recovery device for sewage treatment according to claim 1, wherein, The scraper (29) is trapezoidally arranged.