High-pressure micro-channel tubular reaction device

By improving the structural design of the high-pressure microchannel tube reaction device, the coordination of the positioning mechanism and limiting blocks is used to realize the convenient installation and disassembly of the tube microchannel reactor, solving the problem of inconvenient installation of the existing device and improving the practicality of the device.

CN223055568UActive Publication Date: 2025-07-04LIANYUNGANG SHENGHE BIOTECH
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Patent Information

Application Number
CN202422319974.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-04
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing high-pressure microchannel tube reaction device is not convenient for installation and disassembly, reducing the practicality of the device.

Method used

By designing the coordination of the base, vertical plate, support block, limit port, support plate, tube microchannel reactor main body, liquid inlet, liquid outlet, heat exchange medium inlet, heat exchange medium outlet, limit block, positioning mechanism, fixing plate, screw, installation block, slot, handle, bearing, connecting plate, guide rod and card block, convenient installation and disassembly of the tube microchannel reactor main body is achieved.

Benefits of technology

The installation and disassembly of the tubular microchannel reactor is simplified, and the practicality and operating efficiency of the device are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The high-pressure micro-channel tubular reaction device comprises a base, a vertical plate is fixedly connected to the top of the base, two supporting blocks are fixedly connected to the upper portion of the front side of the base, and limiting openings are formed in the tops of the supporting blocks. According to the tubular micro-channel reactor, the base, the vertical plate, the supporting block, the limiting opening, the supporting plate, the tubular micro-channel reactor main body, the liquid inlet, the liquid outlet, the heat exchange medium inlet, the heat exchange medium outlet, the limiting block, the positioning mechanism, the fixing plate, the screw rod, the mounting block, the clamping groove, the handle, the bearing, the connecting plate, the guide rod and the clamping block are matched with one another; the effect of conveniently mounting and dismounting the tubular micro-channel reactor main body is achieved, so that the practicability of the device is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction devices, in particular to a high-pressure microchannel tubular reaction device. Background Technique

[0002] A tubular reactor is a continuous operation reactor in the shape of a tube with a large length-diameter ratio and belongs to a plug flow reactor. Such a reactor can be very long. For example, the tube length of the reactor for propylene dimerization is measured in kilometers. The tubular reactor has little backmixing, so the volumetric efficiency (production capacity per unit volume) is high, and it is particularly suitable for occasions where a higher conversion rate is required or there are series side reactions.

[0003] Currently, as in the patent with the application number CN202222538033.4, the utility model is a gas-liquid-solid three-phase flow self-spinning flow tubular microchannel reactor, which is composed of a tubular microchannel reactor main body, a heat transfer jacket layer, a liquid inlet, a liquid outlet, a heat exchange medium outlet, a heat exchange medium inlet, a lower support plate, a micro straight reactor, a self-spinning flow mixer, an upper support plate and a gas distributor. In the tubular microchannel reactor main body, a lower support plate, a self-spinning flow mixer, a micro straight reactor and an upper support plate are sequentially arranged from bottom to top. A solid catalyst can be filled in the micro straight reactor or it can be used empty.

[0004] However, in actual use, the above patent has the following defects: it is not convenient to install and disassemble the tubular microchannel reactor main body, which greatly reduces the practicability of the device. Therefore, we propose a high-pressure microchannel tubular reaction device. Content of the Utility Model

[0005] The purpose of the utility model is to provide a high-pressure microchannel tubular reaction device to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a high-pressure microchannel tubular reaction device, including:

[0007] A base;

[0008] A vertical plate, which is fixedly connected to the top of the base;

[0009] Support blocks, two support blocks are fixedly connected to the front side above the base;

[0010] Limit openings, which are opened at the tops of the support blocks;

[0011] Support plates, which are movably connected to the tops of the support blocks;

[0012] A tubular microchannel reactor main body, and the front sides of the two support plates are fixedly connected to the same tubular microchannel reactor main body;

[0013] A limiting block, the bottom of the support plate is fixedly connected with a limiting block, the bottom of the limiting block penetrates through the limiting opening and extends to the outside of the limiting opening, and the limiting block is movably clamped with the limiting opening;

[0014] A positioning mechanism is arranged on the support plate.

[0015] Further, a liquid inlet is arranged on the right side of the top of the tubular microchannel reactor main body, a liquid outlet is arranged on the left side of the bottom of the tubular microchannel reactor main body, a heat exchange medium inlet is arranged on the left side of the tubular microchannel reactor main body, and a heat exchange medium outlet is arranged on the right side of the tubular microchannel reactor main body.

[0016] Further, the positioning mechanism includes a fixing plate, a screw, a mounting block, a clamping groove, a handle, a bearing, a connecting plate, a guide rod and a clamping block, and the fixing plate is fixedly connected to the top of the support plate.

[0017] Further, the screw is threadedly connected to the inside of the fixing plate, and both the left and right ends of the screw penetrate through the fixing plate and extend to the outside of the fixing plate.

[0018] Further, a mounting block is fixedly connected to the front side of the vertical plate and located between the two fixing plates.

[0019] Further, clamping grooves are formed on both the left and right sides of the mounting block, a handle is fixedly connected to the side of the screw away from the mounting block, and a bearing is rotatably connected to the side of the screw close to the mounting block.

[0020] Further, the bearing is fixedly connected to the side away from the screw with a connecting plate, the connecting plate is in movable contact with the mounting block, a clamping block is movably inserted into the inside of the clamping groove, and the clamping block is fixedly connected to the connecting plate.

[0021] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0022] The present utility model, through the mutual cooperation of the base, the vertical plate, the support block, the limiting opening, the support plate, the tubular microchannel reactor main body, the liquid inlet, the liquid outlet, the heat exchange medium inlet, the heat exchange medium outlet, the limiting block, the positioning mechanism, the fixing plate, the screw, the mounting block, the clamping groove, the handle, the bearing, the connecting plate, the guide rod and the clamping block, achieves the effect of facilitating the installation and disassembly of the tubular microchannel reactor main body, thereby greatly reducing the practicability of the device. Description of the Drawings

[0023] Figure 1 is the front view structural schematic diagram of the present utility model;

[0024] Figure 2 is the side view structural schematic diagram of the present utility model;

[0025] Figure 3 The structural schematic diagram of the vertical plate of the present utility model;

[0026] Figure 4 The assembly structural schematic diagram of the fixing plate and the supporting plate of the present utility model.

[0027] In the figure: 1, base; 2, vertical plate; 3, support block; 4, limit port; 5, support plate; 6, tubular microchannel reactor main body; 7, liquid inlet; 8, liquid outlet; 9, heat exchange medium inlet; 10, heat exchange medium outlet; 11, limit block; 12, positioning mechanism; 121, fixing plate; 122, screw; 123, mounting block; 124, card slot; 125, handle; 126, bearing; 127, connecting plate; 128, guide rod; 129, clamping block. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "plurality" is two or more.

[0030] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0031] Please refer to Figures 1-4 , a high-pressure microchannel tubular reactor device, including a base 1. A vertical plate 2 is fixedly connected to the top of the base 1. Two support blocks 3 are fixedly connected to the upper front side of the base 1. A limit opening 4 is formed in the top of the support block 3. A support plate 5 is movably connected to the top of the support block 3. The same tubular microchannel reactor main body 6 is fixedly connected to the front sides of the two support plates 5. A limit block 11 is fixedly connected to the bottom of the support plate 5. The bottom of the limit block 11 penetrates through the limit opening 4 and extends to the outside of the limit opening 4. The limit block 11 is movably clamped with the limit opening 4. A positioning mechanism 12 is arranged on the support plate 5.

[0032] Specifically, a liquid inlet 7 is arranged on the upper right side of the top of the tubular microchannel reactor main body 6. A liquid outlet 8 is arranged on the lower left side of the bottom of the tubular microchannel reactor main body 6. A heat exchange medium inlet 9 is arranged on the left side of the tubular microchannel reactor main body 6. A heat exchange medium outlet 10 is arranged on the right side of the tubular microchannel reactor main body 6.

[0033] When specifically implemented, the positioning mechanism 12 includes a fixing plate 121, a screw 122, a mounting block 123, a card slot 124, a handle 125, a bearing 126, a connecting plate 127, a guide rod 128, and a clamping block 129. The fixing plate 121 is fixedly connected to the top of the support plate 5.

[0034] Specifically, the screw 122 is threadedly connected to the inside of the fixing plate 121. Both the left and right ends of the screw 122 penetrate through the fixing plate 121 and extend to the outside of the fixing plate 121.

[0035] When specifically implemented, a mounting block 123 is fixedly connected to the front side of the vertical plate 2 and at a position between the two fixing plates 121.

[0036] Specifically, card slots 124 are formed on both the left and right sides of the mounting block 123. A handle 125 is fixedly connected to the side of the screw 122 away from the mounting block 123. The side of the screw 122 close to the mounting block 123 is rotatably connected to a bearing 126.

[0037] During specific implementation, a connecting plate 127 is fixedly connected to the side of the bearing 126 away from the screw 122. The connecting plate 127 is in movable contact with the mounting block 123. A clamping block 129 is movably inserted into the internal of the clamping groove 124, and the clamping block 129 is fixedly connected to the connecting plate 127.

[0038] In actual application: When it is necessary to disassemble the tubular microchannel reactor main body 6, only need to rotate the handle 125 counterclockwise, which can drive the screw 122 to rotate. Then, the screw 122 moves away from the mounting block 123 inside the fixed plate 121, and then drives the bearing 126, the connecting plate 127 and the clamping block 129 to move away from the clamping groove 124 in turn, so that the clamping block 129 disengages from the clamping groove 124. Then, pull the tubular microchannel reactor main body 6 upward, which drives the support plate 5 and the limit block 11 to move upward, so that the limit block 11 disengages from the limit port 4, and thus the tubular microchannel reactor main body 6 can be removed. Similarly, during installation, place the support plate 5 on the tubular microchannel reactor main body 6 on the top of the support block 3, and make the limit block 11 insert into the limit port 4. Then, rotate the handle 125 clockwise, so that the clamping block 129 can be inserted into the clamping groove 124. Through the above steps, the tubular microchannel reactor main body 6 can be conveniently installed and disassembled, with simple operation, time and labor saving, and greatly improving the practicability of the device.

[0039] All components in the present utility model are common standard parts or parts known to those skilled in the art. Their structures and principles can all be known by those skilled in the art through technical manuals or through conventional experimental methods. At the same time, the standard parts used in this application document can all be purchased from the market. Each component in this application document can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology.

[0040] Through those skilled in the art, all the electrical components in this case are connected to their adapted power supplies through wires, and appropriate controllers and encoders should be selected according to the actual situation to meet the control requirements. For the specific connection and control sequence, reference should be made to the working principle and the electrical connection should be completed according to the sequence of the electrical components working successively. The detailed connection means are well-known techniques in the art. The present utility model mainly introduces the working principle and process, and will no longer explain the electrical control.

[0041] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A high-pressure microchannel tube reactor, characterized in that, Including: Base (1); Vertical plate (2), the top of the base (1) is fixedly connected with a vertical plate (2); Support blocks (3), two support blocks (3) are fixedly connected above the front side of the base (1); Limit openings (4), the tops of the support blocks (3) are provided with limit openings (4); Support plates (5), the tops of the support blocks (3) are movably connected with support plates (5); Tube-type microchannel reactor body (6), the front sides of the two support plates (5) are fixedly connected with the same tube-type microchannel reactor body (6); Limit blocks (11), the bottoms of the support plates (5) are fixedly connected with limit blocks (11), the bottoms of the limit blocks (11) penetrate through the limit openings (4) and extend to the outside of the limit openings (4), and the limit blocks (11) are movably clamped with the limit openings (4); Positioning mechanism (12), the positioning mechanism (12) is arranged on the support plate (5).

2. The high-pressure microchannel tube reactor according to claim 1, wherein: A liquid inlet (7) is arranged on the right side of the top of the tube-type microchannel reactor body (6), a liquid outlet (8) is arranged on the left side of the bottom of the tube-type microchannel reactor body (6), a heat exchange medium inlet (9) is arranged on the left side of the tube-type microchannel reactor body (6), and a heat exchange medium outlet (10) is arranged on the right side of the tube-type microchannel reactor body (6).

3. A high-pressure microchannel tube reactor according to claim 2, characterized in that: The positioning mechanism (12) includes a fixing plate (121), a screw (122), a mounting block (123), a clamping groove (124), a handle (125), a bearing (126), a connecting plate (127), a guide rod (128) and a clamping block (129), and the top of the support plate (5) is fixedly connected with a fixing plate (121).

4. A high-pressure microchannel tubular reaction device according to claim 3, characterized in that: The inside of the fixing plate (121) is threadedly connected with a screw (122), and both the left and right ends of the screw (122) penetrate through the fixing plate (121) and extend to the outside of the fixing plate (121).

5. The high-pressure microchannel tubular reaction device according to claim 4, wherein: The front side of the vertical plate (2) and at a position between the two fixing plates (121) is fixedly connected with a mounting block (123).

6. The high-pressure microchannel tube type reaction device according to claim 5, wherein: Clamping grooves (124) are formed on both the left and right sides of the mounting block (123), a handle (125) is fixedly connected to the side of the screw (122) away from the mounting block (123), and a bearing (126) is rotatably connected to the side of the screw (122) close to the mounting block (123).

7. The high-pressure microchannel tube reactor according to claim 6, wherein: The side of the bearing (126) away from the screw (122) is fixedly connected with a connecting plate (127), the connecting plate (127) is in movable contact with the mounting block (123), a clamping block (129) is movably inserted into the clamping groove (124), and the clamping block (129) is fixedly connected to the connecting plate (127).

Citation Information

Patent Citations

  • Gas-liquid-solid three-phase flow self-spinning flow tubular micro-channel reactor

    CN219186844U