Environment-friendly water reducing agent stirring kettle
By setting up an exhaust treatment mechanism and jet agitation in the water reducing agent stirrer, the problem of VOC emission during the preparation of the water reducing agent is solved, and the exhaust gas treatment and reaction are fully mixed, which improves environmental protection and efficiency.
Patent Information
- Application Number
- CN202422222808.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The emissions of volatile organic compounds (VOCs) during the preparation of existing water reducing agents are not environmentally friendly enough, resulting in environmental pollution.
An environmentally friendly water reducing agent stirring tank is designed, including an exhaust treatment mechanism, which uses an activated carbon plate to treat exhaust gas through the connection of the exhaust pipe, the intake pipe and the treatment parts, and sprays air to stir in the kettle body through the jets to promote the full mixing of the reaction materials.
Effective treatment of waste gas and sufficient reaction are achieved, and environmental protection and efficiency of water reducing agent preparation are improved.
Smart Images

Figure CN223055608U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of stirring kettles, and particularly relates to an environment-friendly water reducer stirring kettle. Background Technique
[0002] A water reducer is an additive used in concrete or mortar, mainly used to improve the fluidity of concrete, reduce the cement consumption, and thus improve the strength and durability of concrete.
[0003] In the preparation process of the water reducer, the required raw materials are put into the stirring kettle, and then the equipment is started for stirring to ensure that the raw materials are fully mixed in the stirring kettle. After chemical reactions, the water reducer is prepared. During the preparation process of the water reducer, volatile organic compounds (VOCs) are released. These compounds will be discharged outside the kettle body in the form of gas following the reaction. Such a treatment method is not environmentally friendly. Therefore, an environment-friendly water reducer stirring kettle is proposed. Content of the Utility Model
[0004] The purpose of the utility model is to provide an environment-friendly water reducer stirring kettle to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: an environment-friendly water reducer stirring kettle, including a kettle body, a stirring unit is arranged at the top of the kettle body and penetrates into the interior, and further includes:
[0006] A support mechanism, the support mechanism is arranged around the outer wall of the kettle body;
[0007] An exhaust gas treatment mechanism, the exhaust gas treatment mechanism is arranged on the outer wall of the kettle body. The exhaust gas treatment mechanism includes an exhaust pipe, an intake pipe and a treatment component. The treatment component is connected between the exhaust pipe and the intake pipe in a penetrating manner. The treatment component is used for treating the exhaust gas generated during the preparation of the water reducer. A jet component is arranged at the bottom of the inner wall of the kettle body and penetrates the intake pipe. The jet component is used for jet stirring during the preparation of the water reducer.
[0008] Preferably, a feed pipe is arranged at the top of the kettle body.
[0009] Preferably, the support mechanism includes:
[0010] Connecting ears, a plurality of the connecting ears are arranged around the top of the outer wall of the kettle body;
[0011] Support legs, a plurality of the support legs are respectively fixedly connected to the bottom ends of the plurality of connecting ears. A connecting frame is sleeved on the outer walls of the plurality of support legs. The connecting frame is used for supporting the treatment component.
[0012] Preferably, the connecting frame includes:
[0013] The arc-shaped ring frame is sleeved on the outer walls of a plurality of support legs. Installation plates are fixedly connected to both the top end and the bottom end of the arc-shaped ring frame, and the plurality of installation plates are respectively fixedly connected to the outer walls of the plurality of support legs.
[0014] A support sleeve plate is fixedly connected to the inner arc wall of the arc-shaped ring frame, and the support sleeve plate is used for connecting a processing member.
[0015] Preferably, the processing member includes:
[0016] A processing pipe, one end of which is provided with a three-way valve;
[0017] An air pump is sleeved in the middle of the support sleeve plate, and the intake end of the air pump is connected in through connection with one end of the three-way valve;
[0018] A series pipeline is used for the through connection between the processing pipe and the exhaust pipe and between the air pump and the intake pipe.
[0019] Preferably, placing grooves are opened at both ends of the processing pipe, and activated carbon plates are arranged in the plurality of placing grooves.
[0020] Preferably, the series pipeline includes:
[0021] A first connecting pipe, one end of which is connected in through connection with the end of the exhaust pipe far away from the kettle body, and the other end of the first connecting pipe is connected in through connection with the end of the processing pipe far away from the three-way valve;
[0022] A second connecting pipe, one end of which is connected in through connection with the exhaust end of the air pump, and the other end of the second connecting pipe is connected in through connection with the end of the intake pipe far away from the kettle body.
[0023] Preferably, the jetting member includes a conduction ring pipe, which is arranged at the bottom of the inner wall of the kettle body, and the side wall of the conduction ring pipe is connected in through connection with one end of the intake pipe located inside the kettle body, and a plurality of one-way valves are arranged around the top of the conduction ring pipe.
[0024] The technical effects and advantages of the present utility model:
[0025] The present utility model is provided with an exhaust gas treatment mechanism. This treatment mechanism is connected in series with the kettle body through an exhaust pipe, an intake pipe and a processing member. Among them, the processing member is arranged between the exhaust pipe and the intake pipe. After such an arrangement, the processing member treats the processing waste gas discharged from the exhaust pipe, and the treated gas flows back into the kettle body through the intake pipe. At the same time, a jetting member is also arranged in cooperation with the intake pipe. By jetting air at the bottom of the kettle body using the jetting member, during the processing of the water reducing agent, the jetting promotes the agitation of the reactants, increases the contact between the materials, and thus makes the reaction faster and more sufficient. Description of the Drawings
[0026] Figure 1 This is a schematic structural diagram of the whole utility model.
[0027] Figure 2 This is a front orthographic view of the whole structure of the utility model.
[0028] Figure 3 This is a top orthographic view of the whole structure of the utility model.
[0029] Figure 4 This is a cross-sectional view of the structure of the treatment pipe of the utility model.
[0030] Figure 5 This is a top cross-sectional view of the structure at the bottom of the kettle body of the utility model.
[0031] In the figure: 1. Kettle body; 101. Feed pipe; 102. Exhaust pipe; 103. Air inlet pipe; 2. Stirring unit; 3. Connecting ear; 4. Support leg; 5. Arc-shaped ring frame; 501. Mounting plate; 502. Support sleeve plate; 6. First connecting pipe; 7. Treatment pipe; 701. Activated carbon plate; 8. Three-way valve; 9. Air pump; 10. Second connecting pipe; 11. Conducting ring pipe; 1101. Check valve. Specific embodiments
[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0033] The present utility model provides an environmentally friendly water reducer stirring kettle as Figures 1-5 shown, including a kettle body 1. A stirring unit 2 is arranged at the top of the kettle body 1 and penetrates into the interior, and a feed pipe 101 is arranged at the top of the kettle body 1.
[0034] It should be noted that the structural composition form and model of the kettle body 1 and the stirring unit 2 designed in this solution are the same as those of the vertical stirring kettle with the model bds50 - 35000L. This type of reaction kettle will wind heating pipes on the outer wall according to the needs during the reaction to heat the kettle body 1 during the reaction preparation.
[0035] It further includes:
[0036] A support mechanism, which is arranged around the outer wall of the kettle body 1;
[0037] The support mechanism includes:
[0038] Connecting ears 3, with multiple connecting ears 3 arranged around the top of the outer wall of the kettle body 1;
[0039] Support legs 4, with multiple support legs 4 respectively fixedly connected to the bottom ends of the multiple connecting ears 3, and a connecting frame sleeved on the outer walls of the multiple support legs 4.
[0040] It should be noted that the top of the support leg 4 and the connecting ear 3 are fixedly connected by bolts, so that the kettle body 1 is supported off the ground by the multiple support legs 4.
[0041] Exhaust gas treatment mechanism, which is arranged on the outer wall of the kettle body 1. The exhaust gas treatment mechanism includes an exhaust pipe 102, an intake pipe 103 and a treatment component. The treatment component is connected through and between the exhaust pipe 102 and the intake pipe 103. The treatment component is used for treating the waste gas in the preparation of water reducing agent. The connecting frame is used to support the treatment component. At the bottom of the inner wall of the kettle body 1 and through the intake pipe 103, there is a jet component, which is used for jet stirring during the preparation of water reducing agent.
[0042] Specifically, the connecting frame includes:
[0043] An arc-shaped ring frame 5 is sleeved on the outer walls of the multiple support legs 4. Installation plates 501 are fixedly connected to both the top end and the bottom end of the arc-shaped ring frame 5, and the multiple installation plates 501 are respectively fixedly connected to the outer walls of the multiple support legs 4;
[0044] Support sleeve plates 502 are fixedly connected to the inner arc wall of the arc-shaped ring frame 5, and the support sleeve plates 502 are used to connect the treatment component.
[0045] It should be noted that the middle part of the arc-shaped ring frame 5 is a hollow structure. With such a structural setting, the arc-shaped ring frame 5 can be sleeved on the outer walls of the multiple support legs 4. Then, according to the required position of the support sleeve plate 502, the position of the support leg 4 is adjusted, and then the installation plate 501 is fixed with screws. A through groove is opened on the side of the support sleeve plate 502 away from the arc-shaped ring frame 5, and this through groove is used to connect the treatment component.
[0046] Specifically, the treatment component includes:
[0047] A treatment pipe 7, with a three-way valve 8 arranged at one end of the treatment pipe 7;
[0048] Furthermore, placing grooves are opened at both ends of the treatment pipe 7, and activated carbon plates 701 are arranged in the multiple placing grooves.
[0049] An air pump 9 is sleeved in the middle of the support sleeve plate 502, and the intake end of the air pump 9 is connected through and to one end of the three-way valve 8;
[0050] A series pipeline is used for the through connection between the treatment pipe 7 and the exhaust pipe 102 and between the air pump 9 and the intake pipe 103.
[0051] Furthermore, the series pipeline includes:
[0052] The first connecting pipe 6, one end of the first connecting pipe 6 is connected in a through manner to the end of the exhaust pipe 102 away from the kettle body 1, and the other end of the first connecting pipe 6 is connected in a through manner to the end of the processing pipe 7 away from the three-way valve 8;
[0053] It should be noted that the processing pipe 7 is connected to the three-way valve 8 and the first connecting pipe 6 by means of flange connection, and during the connection, the sealing of the connection part needs to be ensured. Through such a setting, the processing pipe 7 can be disassembled flexibly, and then the activated carbon plate 701 in the placement groove can be replaced.
[0054] The second connecting pipe 10, one end of the second connecting pipe 10 is connected in a through manner to the exhaust end of the air pump 9, and the other end of the second connecting pipe 10 is connected in a through manner to the end of the intake pipe 103 away from the kettle body 1.
[0055] It should be noted that the air pump 9 is also connected to the three-way valve 8 and the second connecting pipe 10 by means of flange connection. Through the settings of the air pump 9 and the three-way valve 8, when processing waste gas, the waste gas in the kettle body 1 first flows through the exhaust pipe 102 to the first connecting pipe 6, and then flows through the first connecting pipe 6 to the processing pipe 7. After being processed by the activated carbon plate 701, the gas flows to the three-way valve 8. After controlling the pipeline passage of the three-way valve 8, the gas discharge direction is guided. If the channel connected to the air pump 9 is opened, when the air pump 9 is started, the gas is pumped to the second connecting pipe 10, and then guided to the intake pipe 103 by the second connecting pipe 10, and after passing through the intake pipe 103, it is jetted by the jetting member.
[0056] Specifically, the jetting member includes a conducting ring pipe 11, the conducting ring pipe 11 is arranged at the bottom of the inner wall of the kettle body 1, and the side wall of the conducting ring pipe 11 is connected in a through manner to the end of the intake pipe 103 located inside the kettle body 1, and a plurality of one-way valves 1101 are arranged around the top of the conducting ring pipe 11.
[0057] It should be noted that the one-way valve 1101 used in this solution is a double external thread one-way valve with a production standard of GB37331-3765-83. The setting of this valve body avoids the backflow of the liquid in the kettle body 1 into the conducting ring pipe 11, and at the same time, through the jetting of a plurality of one-way valves 1101, the raw materials in the kettle body 1 are stirred, making the reaction more sufficient.
[0058] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An environmentally friendly water reducing agent stirring kettle, comprising a kettle body (1), wherein a stirring unit (2) is arranged at the top of the kettle body (1) and penetrates into the interior, and is characterized in that, It further includes: A support mechanism which is disposed around the outer wall of the kettle body (1); An exhaust gas treatment mechanism which is disposed on the outer wall of the kettle body (1). The exhaust gas treatment mechanism includes an exhaust pipe (102), an intake pipe (103) and a treatment component. The treatment component is connected through and between the exhaust pipe (102) and the intake pipe (103). The treatment component is used for treating the waste gas in the preparation of water reducing agent. At the bottom of the inner wall of the kettle body (1) and through which the intake pipe (103) is provided with a jet component, and the jet component is used for jet agitation during the preparation of water reducing agent.
2. The environmentally friendly water reducing agent stirring kettle according to claim 1, characterized in that, A feed pipe (101) is provided at the top of the kettle body (1).
3. An environmentally friendly water reducing agent stirring kettle according to claim 1, characterized in that, The support mechanism includes: Connecting ears (3), and a plurality of the connecting ears (3) are disposed around the top of the outer wall of the kettle body (1); Support legs (4), and a plurality of the support legs (4) are respectively fixedly connected to the bottom ends of the plurality of connecting ears (3). A connecting frame is sleeved on the outer walls of the plurality of support legs (4), and the connecting frame is used for supporting the treatment component.
4. The environmentally friendly water reducer stirring kettle according to claim 3, characterized in that, The connecting frame includes: An arc-shaped ring frame (5) sleeved on the outer walls of the plurality of support legs (4). Both the top end and the bottom end of the arc-shaped ring frame (5) are fixedly connected with mounting plates (501), and the plurality of mounting plates (501) are respectively fixedly connected with the outer walls of the plurality of support legs (4); A support sleeve plate (502) which is fixedly connected to the inner arc wall of the arc-shaped ring frame (5), and the support sleeve plate (502) is used for connecting the treatment component.
5. An environment-friendly water reducer stirring kettle according to claim 4, characterized in that, The treatment component includes: A treatment pipe (7), and one end of the treatment pipe (7) is provided with a three-way valve (8); An air pump (9) which is sleeved in the middle of the support sleeve plate (502), and the intake end of the air pump (9) is connected through with one end of the three-way valve (8); A series pipeline which is used for the through connection between the treatment pipe (7) and the exhaust pipe (102) and between the air pump (9) and the intake pipe (103).
6. The environmentally friendly water reducing agent stirring kettle according to claim 5, characterized in that, Both ends of the treatment pipe (7) are provided with placement grooves, and activated carbon plates (701) are arranged in the plurality of placement grooves.
7. An environment-friendly water reducer stirring kettle according to claim 5, characterized in that, The series pipeline includes: A first connecting pipe (6), and one end of the first connecting pipe (6) is connected through with the end of the exhaust pipe (102) far away from the kettle body (1), and the other end of the first connecting pipe (6) is connected through with the end of the treatment pipe (7) far away from the three-way valve (8); A second connecting pipe (10), and one end of the second connecting pipe (10) is connected through with the exhaust end of the air pump (9), and the other end of the second connecting pipe (10) is connected through with the end of the intake pipe (103) far away from the kettle body (1).
8. An environmentally friendly water reducer stirring kettle according to claim 1, characterized in that, The jet component includes a conduction ring pipe (11) which is disposed at the bottom of the inner wall of the kettle body (1), and the side wall of the conduction ring pipe (11) is connected through with the end of the intake pipe (103) located inside the kettle body (1). A plurality of one-way valves (1101) are disposed around the top of the conduction ring pipe (11).