Uniform ore distribution device for permanent magnet drum type magnetic separator

By introducing supporting frames, storage boxes and other components into the permanent magnet cylinder magnetic separator, the coordination of the screw and the rotating disc can achieve reciprocating movement of the hose, solving the problem of uneven ore cloth and improving the uniform ore cloth effect of the magnetic separator.

CN223055824UActive Publication Date: 2025-07-04SHANDONG ANHE MAGNETOELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421898572.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-07-04
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

In the permanent magnet cylinder magnetic separator, the existing ore-deployer equipment has the problem of poor ore uniformity in the middle belt of the magnetic separator and the small ore-deployer on both sides.

Method used

A device including a support frame, storage box, hose, solenoid valve, ore box, guide plate, screw rod, stepper motor, slider, connecting block, rotary shaft and material distribution plate are adopted. The slider and connecting block are driven horizontally to move the slider and connecting block, and combined with the rotating plate and motor drive the rotary shaft to rotate by 120°, to realize the reciprocating movement of the hose and the uniform spread of ore.

Benefits of technology

The uniform distribution of ore materials on the magnetic separator is achieved, the uniformity of ore distribution is improved, and the magnetic separation effect is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of ore distribution of permanent magnet drum type magnetic separators, and particularly relates to a uniform ore distribution device for a permanent magnet drum type magnetic separator, which comprises a support frame, a hose is connected to the bottom end of a storage box, a guide plate is mounted on a top plate of an ore distribution box, and a screw rod is rotatably mounted between the inner walls of sliding chutes through a bearing. A connecting block is installed on the sliding block, a hose is fixedly connected to the connecting block, a cylindrical groove is formed in the ore distribution box, a rotating shaft is rotatably installed between the inner walls of the cylindrical groove, three sets of material distributing plates are installed on the rotating shaft, the rotating shaft is driven by a rotating disc to rotate by 120 degrees, and then the rotating shaft is kept still; when the rotating shaft stays still, the hose moves from left to right or from right to left, the hose evenly spreads mineral aggregates on the material distributing plate, then the rotating shaft rotates by 120 degrees, the mineral aggregates on the material distributing plate flow out of the discharging hopper and fall onto the magnetic separator, uniform mineral distribution is achieved, and improvement of the uniformity of mineral distribution is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of ore distribution of a permanent magnet drum magnetic separator, in particular to a uniform ore distribution device for a permanent magnet drum magnetic separator. Background Art

[0002] A permanent magnet drum magnetic separator is a magnetic separation device used for continuous iron removal from fine powder, which has the characteristics of strong magnetic field, large suction force, high iron removal rate, energy saving, easy maintenance, and convenient use. The permanent magnet drum magnetic separator is applicable to ore dressing in metallurgical mines and is used for separating fine-grained magnetic minerals. During the use of the permanent magnet drum magnetic separator, an ore distribution device is required for feeding ore.

[0003] The ore distribution device for a permanent magnet drum magnetic separator usually includes the following main structural parts: a feeding device: used to evenly distribute raw ore onto the surface of the drum of the magnetic separator. The feeding device usually includes a vibrating feeder or a belt feeder, etc.; a distributing trough: during the ore distribution process, the ore is evenly distributed around the drum, and when rotating in the drum, it maintains effective contact between the ore and the magnetic field; a permanent magnet system: the core part of the permanent magnet drum magnetic separator, usually composed of multiple permanent magnets, generating a high-intensity magnetic field for separating magnetic minerals; a drum: a cylindrical structure equipped with a permanent magnet system and a distributing trough. The drum can rotate or be fixed to enable effective separation of the ore in the magnetic field; a discharging device: used to collect the separated ore products and non-magnetic waste residues. The discharging device usually includes a waste residue discharge port and a product collection port.

[0004] During the process of distributing ore to a permanent magnet drum magnetic separator by the existing ore distribution device, it is easy to have a large amount of ore in the middle of the magnetic separator and a small amount of ore on both sides, resulting in poor uniformity of ore distribution. Therefore, in view of the above problems, a uniform ore distribution device for a permanent magnet drum magnetic separator is proposed. Summary of the Utility Model

[0005] In order to make up for the deficiencies of the prior art and solve the problems existing in the prior art, the utility model proposes a uniform ore distribution device for a permanent magnet drum magnetic separator.

[0006] The technical solution adopted by the present utility model to solve its technical problems is as follows: A uniform ore distribution device for a permanent magnet drum magnetic separator of the present utility model includes a support frame, on which a control panel is installed, a storage bin is installed on the support frame, a hose is connected to the bottom end of the storage bin, a solenoid valve is installed on the hose, and the solenoid valve is connected to the control panel through an internal circuit. A ore distribution box is installed on the support frame, a guide plate is installed on the top plate of the ore distribution box, a chute is opened in the guide plate, a lead screw is rotatably installed between the inner walls of the chute through a bearing, a stepping motor is installed on the guide plate through a machine base, and the output shaft of the stepping motor is fixedly connected to one end of the lead screw. A slider is assembled in the chute, and the slider slides in cooperation with the lead screw through a thread. A connecting block is installed on the slider, and a hose is fixedly connected to the connecting block. A pipe groove is opened on the top plate of the ore distribution box, and the hose penetrates through the pipe groove. A cylindrical groove is opened inside the ore distribution box, a rotating shaft is rotatably installed between the inner walls of the cylindrical groove, and three groups of material distribution plates are installed on the rotating shaft. By driving the slider to reciprocate horizontally by the lead screw, the slider drives the connecting block to reciprocate horizontally, and the connecting block drives the hose to reciprocate horizontally, that is, after the hose moves from left to right and then moves from right to left; by driving the rotating shaft to rotate 120° by the rotating disk and then keeping the rotating shaft stationary, when the rotating shaft is stationary, the hose moves from left to right or from right to left, and the hose evenly scatters the ore on the material distribution plate. Then the rotating shaft rotates 120°. During the rotation of 120°, the ore on the material distribution plate flows out from the discharge hopper and falls onto the magnetic separator, realizing uniform ore distribution and being beneficial to improving the uniformity of ore distribution.

[0007] Preferably, the included angle between two adjacent groups of material distribution plates in the ore distribution box is 120°. A discharge hopper is installed on the side wall of the ore distribution box. A rotating disk is rotatably connected to the side wall of the ore distribution box through a bearing, and the rotating disk is fixedly connected to the rotating shaft. Three rod grooves are opened on the rotating disk, and the included angle between two adjacent rod grooves is 120°. Three positioning plates are welded on the rotating disk, the positioning plates are fan-shaped structures, and the included angle between two adjacent positioning plates is 120°. A first motor is installed on the side wall of the ore distribution box through a machine base, a driving plate is installed on the output shaft of the first motor, a driving rod is welded to the bottom side of one end of the driving plate, and the other end of the driving plate is a fan-shaped structure. By operating the first motor, the driving plate is driven to rotate. When the driving plate rotates, the driving rod on it will slide into one of the rod grooves of the rotating disk, and at the same time, the driving rod pushes the rotating disk to rotate 120°. Then the driving rod slides out of the rod groove, and the fan-shaped structure of the driving plate will be tangent to one of the positioning plates. At this time, the rotating disk is in a fixed state. The above is the movement track of the driving plate rotating one circle, that is, the driving plate rotating one circle will push the rotating disk to rotate 120°, and then keep the rotating disk stationary. The rotating disk drives the rotating shaft to rotate 120°, and then keep the rotating shaft stationary, realizing the driving of the material distribution plate and being beneficial to improving the ore distribution effect.

[0008] The advantages of the present utility model are as follows:

[0009] 1. In the present utility model, the lead screw drives the slider to reciprocate horizontally, the slider drives the connecting block to reciprocate horizontally, and the connecting block drives the hose to reciprocate horizontally. That is, after the hose moves from left to right, it moves from right to left again; the rotating disk drives the rotating shaft to rotate 120°, and then the rotating shaft remains stationary. When the rotating shaft is stationary, whether the hose moves from left to right or from right to left, the hose evenly scatters the ore on the distributing plate. Then the rotating shaft rotates 120°. During the process of rotating 120°, the ore on the distributing plate flows out from the discharge hopper and falls onto the magnetic separator, realizing uniform ore distribution, which is beneficial to improving the uniformity of ore distribution.

[0010] 2. In the present utility model, the first motor operates to drive the driving plate to rotate. When the driving plate rotates, the driving rod thereon will slide into a rod slot of the rotating disk. At the same time, the driving rod pushes the rotating disk to rotate 120°. Then the driving rod slides out of the rod slot, and the fan-shaped structure of the driving plate will be tangent to one of the positioning plates. At this time, the rotating disk is in a fixed state. The above is the movement track of the driving plate rotating one circle, that is, the driving plate rotating one circle will push the rotating disk to rotate 120°, and then the rotating disk remains stationary. The rotating disk drives the rotating shaft to rotate 120°, and then the rotating shaft remains stationary, realizing the driving of the distributing plate, which is beneficial to improving the ore distribution effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following-described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0012] Figure 1 is the first perspective three-dimensional structure diagram;

[0013] Figure 2 is the three-dimensional structure diagram of the guide plate;

[0014] Figure 3 is the internal three-dimensional structure diagram of the ore distribution box;

[0015] Figure 4 is the three-dimensional structure diagram of the rotating disk.

[0016] In the figure: 1, support frame; 2, control panel; 3, storage bin; 4, hose; 5, solenoid valve; 6, ore distribution bin; 7, guide plate; 8, chute; 9, lead screw; 10, stepper motor; 11, slider; 12, connecting block; 13, pipe groove; 14, cylindrical groove; 15, rotating shaft; 16, material distribution plate; 17, discharge hopper; 18, rotating disk; 19, rod groove; 20, positioning plate; 21, first motor; 22, drive plate; 23, drive rod. Detailed implementation manner

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0018] Please refer to Figures 1-4As shown in the figure, a uniform ore distribution device for a permanent magnet drum magnetic separator includes a support frame 1, on which a control panel 2 is installed. A storage bin 3 is installed on the support frame 1. The bottom end of the storage bin 3 is connected to a flexible hose 4, and a solenoid valve 5 is installed on the flexible hose 4. The solenoid valve 5 is connected to the control panel 2 through an internal circuit. A ore distribution bin 6 is installed on the support frame 1. A guide plate 7 is installed on the top plate of the ore distribution bin 6. A chute 8 is opened in the guide plate 7. A lead screw 9 is rotatably installed between the inner walls of the chute 8 through bearings. A stepping motor 10 is installed on the guide plate 7 through a machine base. The output shaft of the stepping motor 10 is fixedly connected to one end of the lead screw 9. A slider 11 is assembled in the chute 8. The slider 11 slides in cooperation with the lead screw 9 through threads. A connecting block 12 is installed on the slider 11, and the flexible hose 4 is fixedly connected to the connecting block 12. A pipe groove 13 is opened on the top plate of the ore distribution bin 6, and the flexible hose 4 passes through the pipe groove 13. A cylindrical groove 14 is opened inside the ore distribution bin 6. A rotating shaft 15 is rotatably installed between the inner walls of the cylindrical groove 14. A three-component material distribution plate 16 is installed on the rotating shaft 15. The included angle between two adjacent component material distribution plates 16 in the ore distribution bin 6 is 120°. An outlet hopper 17 is installed on the side wall of the ore distribution bin 6. A rotating disk 18 is rotatably connected to the side wall of the ore distribution bin 6 through a bearing. The rotating disk 18 is fixedly connected to the rotating shaft 15. Three rod grooves 19 are opened on the rotating disk 18, and the included angle between two adjacent rod grooves 19 is 120°. Three positioning plates 20 are welded on the rotating disk 18. The positioning plates 20 are fan-shaped structures, and the included angle between two adjacent positioning plates 20 is 120°. A first motor 21 is installed on the side wall of the ore distribution bin 6 through a machine base. A driving plate 22 is installed on the output shaft of the first motor 21. A driving rod 23 is welded to the bottom side of one end of the driving plate 22. The other end of the driving plate 22 is a fan-shaped structure; during operation, in the process of distributing ore to the permanent magnet drum magnetic separator by the existing ore distribution device, it is easy to have a large amount of ore in the middle of the magnetic separator and a small amount of ore on both sides, resulting in poor uniformity of ore distribution. By operating the first motor 21, the driving plate 22 is driven to rotate. When the driving plate 22 rotates, the driving rod 23 on it will slide into one of the rod grooves 19 of the rotating disk 18, and at the same time, the driving rod 23 pushes the rotating disk 18 to rotate 120°. Then the driving rod 23 slides out of the rod groove 19, and the fan-shaped structure of the driving plate 22 will be tangent to one of the positioning plates 20. At this time, the rotating disk 18 is in a fixed state. The above is the movement track of the driving plate 22 rotating one circle, that is, when the driving plate 22 rotates one circle, it will push the rotating disk 18 to rotate 120°, and then make the rotating disk 18 stationary;

[0019] Meanwhile, the electromagnetic valve 5 is controlled to open through the control panel 2, and the ore in the storage bin 3 falls into the hose 4. Through the operation of the stepping motor 10, the stepping motor 10 drives the lead screw 9 to rotate reciprocally forward and backward. The lead screw 9 drives the slider 11 to move horizontally back and forth. The slider 11 drives the connecting block 12 to move horizontally back and forth. The connecting block 12 drives the hose 4 to move horizontally back and forth. That is, after the hose 4 moves from left to right, it moves from right to left again;

[0020] When the driving plate 22 rotates one circle, it will push the rotating disk 18 to rotate 120°, and then make the rotating disk 18 stationary. The rotating disk 18 will drive the rotating shaft 15 to rotate 120°, and then make the rotating shaft 15 stationary. When the rotating shaft 15 is stationary, the hose 4 moves from left to right or from right to left. The hose 4 evenly scatters the ore on the distributing plate 16. Then the rotating shaft 15 rotates 120°. During the rotation of 120°, the ore on the distributing plate 16 flows out from the discharge hopper 17 and falls onto the magnetic separator, achieving uniform ore distribution and being beneficial to improving the uniformity of ore distribution.

[0021] Working principle: In the process of ore distribution for the permanent magnet drum type magnetic separator by the existing ore distribution device, it is easy to have a large amount of ore in the middle of the magnetic separator and a small amount of ore on both sides, resulting in poor uniformity of ore distribution. Through the operation of the first motor 21, the driving plate 22 is driven to rotate. When the driving plate 22 rotates, the driving rod 23 on it will slide into a rod slot 19 of the rotating disk 18. At the same time, the driving rod 23 pushes the rotating disk 18 to rotate 120°. Then the driving rod 23 slides out of the rod slot 19, and the fan-shaped structure of the driving plate 22 will be tangent to one of the positioning plates 20. At this time, the rotating disk 18 is in a fixed state. The above is the movement track of the driving plate 22 rotating one circle, that is, the driving plate 22 rotating one circle will push the rotating disk 18 to rotate 120°, and then make the rotating disk 18 stationary; Meanwhile, the electromagnetic valve 5 is controlled to open through the control panel 2, and the ore in the storage bin 3 falls into the hose 4. Through the operation of the stepping motor 10, the stepping motor 10 drives the lead screw 9 to rotate reciprocally forward and backward. The lead screw 9 drives the slider 11 to move horizontally back and forth. The slider 11 drives the connecting block 12 to move horizontally back and forth. The connecting block 12 drives the hose 4 to move horizontally back and forth. That is, after the hose 4 moves from left to right, it moves from right to left again; When the driving plate 22 rotates one circle, it will push the rotating disk 18 to rotate 120°, and then make the rotating disk 18 stationary. The rotating disk 18 will drive the rotating shaft 15 to rotate 120°, and then make the rotating shaft 15 stationary. When the rotating shaft 15 is stationary, the hose 4 moves from left to right or from right to left. The hose 4 evenly scatters the ore on the distributing plate 16. Then the rotating shaft 15 rotates 120°. During the rotation of 120°, the ore on the distributing plate 16 flows out from the discharge hopper 17 and falls onto the magnetic separator, achieving uniform ore distribution and being beneficial to improving the uniformity of ore distribution.

[0022] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.

Claims

1. A uniform ore distribution device for a permanent magnet drum magnetic separator, characterized in that : It includes a support frame (1), on which a control panel (2) is installed, a storage bin (3) is installed on the support frame (1), a hose (4) is connected to the bottom end of the storage bin (3), a solenoid valve (5) is installed on the hose (4), the solenoid valve (5) is connected to the control panel (2) through an internal circuit, a ore distribution bin (6) is installed on the support frame (1), a guide plate (7) is installed on the top plate of the ore distribution bin (6), a chute (8) is formed inside the guide plate (7), a lead screw (9) is rotatably installed between the inner walls of the chute (8) through a bearing, a stepping motor (10) is installed on the guide plate (7) through a machine base, an output shaft of the stepping motor (10) is fixedly connected to one end of the lead screw (9), a slider (11) is assembled in the chute (8), the slider (11) slides in cooperation with the lead screw (9) through a thread, a connecting block (12) is installed on the slider (11), the hose (4) is fixedly connected to the connecting block (12), a pipe slot (13) is formed on the top plate of the ore distribution bin (6), the hose (4) penetrates through the pipe slot (13), a cylindrical slot (14) is formed inside the ore distribution bin (6), a rotating shaft (15) is rotatably installed between the inner walls of the cylindrical slot (14), and a three-component material distribution plate (16) is installed on the rotating shaft (15).

2. The uniform ore distribution device for a permanent magnet drum magnetic separator according to claim 1, wherein: The included angle between two adjacent component material distribution plates (16) in the ore distribution bin (6) is 120°, and a discharge hopper (17) is installed on the side wall of the ore distribution bin (6).

3. The uniform ore distribution device for a permanent magnet drum magnetic separator according to claim 1, characterized in that: A rotating disk (18) is rotatably connected to the side wall of the ore distribution bin (6) through a bearing, and the rotating disk (18) is fixedly connected to the rotating shaft (15).

4. The uniform ore distribution device for a permanent magnet drum magnetic separator according to claim 3, characterized in that: Three rod slots (19) are formed on the rotating disk (18), the included angle between two adjacent rod slots (19) is 120°, three positioning plates (20) are welded on the rotating disk (18), the positioning plates (20) are of a sector structure, and the included angle between two adjacent positioning plates (20) is 120°.

5. The uniform ore distribution device for a permanent magnet drum magnetic separator according to claim 1, characterized in that: A first motor (21) is installed on the side wall of the ore distribution bin (6) through a machine base, and a driving plate (22) is installed on an output shaft of the first motor (21).

6. The uniform ore distribution device for a permanent magnet drum magnetic separator according to claim 5, characterized in that: A driving rod (23) is welded to the bottom side of one end of the driving plate (22), and the other end of the driving plate (22) is of a sector structure.