High-temperature spraying line for stair handrail

By using a combined structure of annular pipe and brushes in the high-temperature spray line of the stair handrail and combined with the negative pressure of the fan, the problem of incomplete cleaning of impurities on the surface of the profile is solved, and better coating adhesion and spraying effects are achieved, while adapting to the guidance of different sizes of profiles.

CN223055944UActive Publication Date: 2025-07-04ANHUI CHAOCHUANG ALUMINUM PROD CO LTD
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Patent Information

Application Number
CN202422120868.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-04
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

When cleaning impurities on the surface of the profile, the existing spray lines are insufficient in suction, resulting in poor adhesion of the paint and unable to effectively remove impurities on the surface of the profile.

Method used

A high-temperature spray line of the stair handrail is designed, using a combined structure of annular pipe and brushes. The transmission wheel drives the U-shaped frame to move horizontally through the motor, and generates negative pressure in combination with the fan to achieve cleaning of the profile surface, and the limit wheel spacing is adjusted through the guide mechanism to adapt to profiles of different sizes.

Benefits of technology

It improves the cleaning effect of the profile surface, ensures that the paint can adhere effectively, improves the spraying effect, and can adapt to the guidance of different sizes of profiles to avoid offsets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The high-temperature spraying line comprises a box body, a dust removal groove and a spraying groove are formed in the two sides of the box body respectively, and the dust removal groove and the spraying groove are isolated through a partition plate. According to the high-temperature spraying line for the stair handrail, a profile is conveyed through the conveying device, the profile penetrates through the interior of the box body through a material passing opening and meanwhile penetrates through the interior of an annular pipe, a motor drives a transmission wheel to rotate, and when the transmission wheel rotates, a U-shaped frame is driven by a transmission piece to do transverse reciprocating motion, so that the U-shaped frame drives the annular pipe to do transverse reciprocating motion; the annular pipe is in contact with the surface of the profile through the brush, so that the surface of the profile is cleaned through the annular pipe and the brush which move in a reciprocating mode before the profile enters the spraying groove, the fan works to enable the negative pressure pipe to generate negative pressure, then the dust suction head generates suction force, impurities cleaned from the surface of the profile are sucked away, the cleaning effect on the profile is effectively improved, and the service life of the profile is prolonged. And therefore, the sectional material can enter the spraying groove to be sprayed, and the spraying effect is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of staircase handrail production, in particular to a high-temperature spraying line for staircase handrails. Background Technique

[0002] A staircase handrail is a support rod for a staircase guardrail. When producing the profiles used for staircase handrails, a high-temperature spraying device is required to spray an anti-rust layer on the surface of the profiles. High-temperature spraying refers to a series of processes in which fine and dispersed coating materials are deposited on the surface of a prepared substrate in a molten or semi-molten state to form a certain spraying deposit layer.

[0003] In the patent application with the authorization publication number CN214515538U, the authorization publication date of October 29, 2021, and the name of "A Vertical Spraying Line for Aluminum Profiles", a plurality of chambers are arranged inside the base and are respectively embedded with a driving motor, a booster pump and a heating component. A dust box is arranged at the top of one side of the base. From one side to the other side of the top of the base, a dust removal box, a spraying box and a drying box are fixedly installed in sequence. A conveying device is arranged through the interiors of the dust removal box and the drying box. This vertical spraying line for aluminum profiles is provided with a rotating fixture to assist the conveying device to adjust and clamp according to the model of each aluminum profile to be processed. A dust removal box is provided to completely suck and remove the impurities on the surface of the aluminum profile to be processed, ensuring that the subsequent spraying process is more perfect; a linear guide rail motor is provided to assist the spray head to spray the surface of the clamped aluminum profile carefully and comprehensively, and the rotating disk provided by the rotating fixture drives the aluminum profile to rotate; a drying box is provided to assist the just-sprayed aluminum profile to carry out the drying process, so as to ensure the rapid setting of the spraying material on the surface of the aluminum profile.

[0004] When the existing spraying line is in use, although the impurities on the surface of the profile can be sucked out through the arranged dust removal box, it is found in use that due to the strong adhesion of some impurities, the impurities on the surface of the profile cannot be effectively removed by simple suction, and the cleaning strength is weak. Furthermore, the adhesion of the subsequent sprayed coating is poor, and the impurities on the surface of the profile cannot be effectively removed. Therefore, we propose a high-temperature spraying line for staircase handrails to solve the problems raised above. Content of the Utility Model

[0005] 1. Technical problems to be solved by the utility model:

[0006] The purpose of the present utility model is to provide a high-temperature spraying line for staircase handrails to solve the problems in the current market proposed in the above background technique.

[0007] 2. Technical solution:

[0008] To achieve the above object, the utility model provides the following technical solutions: A high-temperature spraying line for staircase handrails, including a box body. Dust removal grooves and spraying grooves are respectively formed in the inner parts on both sides of the box body. The dust removal groove and the spraying groove are isolated by a partition. Among them,

[0009] Through holes are formed in the middle of both ends of the box body and in the middle of the partition. An annular frame is installed inside the spraying groove corresponding to the through hole. Spraying guns are equidistantly installed on the inner side of the annular frame. A guiding mechanism is arranged outside the box body corresponding to the through hole. A fixing frame is installed inside the dust removal groove near the upper part. A sliding groove is formed in the middle of the fixing frame. A sliding block is arranged in the sliding groove. An annular pipe is installed at the bottom end of the sliding block corresponding to the through hole. Dust suction heads are equidistantly communicated with the inner wall of the annular pipe. Brushes are installed on the inner walls of the annular pipe near both sides of the dust suction heads;

[0010] The top of the sliding block is fixedly connected with a U-shaped frame. A motor is installed at the inner top of the dust removal groove corresponding to the fixing frame. A transmission wheel is installed at the shaft end of the motor. A transmission part is fixedly connected to the bottom of the transmission wheel corresponding to the U-shaped frame. A blower and a filter box are symmetrically installed on the top of the box body. The blower is connected to the filter box through an air inlet pipe. One end of the blower is communicated with a negative pressure pipe. The bottom end of the negative pressure pipe is connected to the annular pipe through a hose. A negative pressure cover is installed inside the spraying groove. The negative pressure cover is connected to the negative pressure pipe through a connecting pipe.

[0011] Preferably, the guiding mechanism includes sliding seats. Sliding seats are symmetrically and slidably arranged on the outer walls of both sides of the box body near the through holes. The bottom of the sliding seat is rotatably connected with a limiting wheel. A hydraulic rod is installed outside the box body near the upper part of the through hole. The bottom end of the hydraulic rod is fixedly connected with a lifting frame. Transmission rods are symmetrically and rotatably connected to both sides of the lifting frame. The end of the transmission rod away from the lifting frame is rotatably connected to the top of the sliding seat.

[0012] Preferably, a sliding groove is formed outside the box body corresponding to the sliding seat. A sliding block is fixedly connected to one side of the sliding seat corresponding to the sliding groove.

[0013] Preferably, the sliding groove is arranged parallel to the short side of the fixing frame, and the sliding groove is perpendicular to the U-shaped frame.

[0014] Preferably, the transmission part is located at the bottom side of the transmission wheel, and the transmission part is a cylinder, and the outer diameter of the transmission part coincides with the inner width of the U-shaped frame.

[0015] 3. Beneficial effects:

[0016] Adopting the technical solutions provided by the utility model, compared with the prior art, the high-temperature spraying line for staircase handrails of the utility model has the following specific contents:

[0017] (1) The profile is conveyed by a conveying device, passing through the inside of the box through the material passing port. At the same time, the profile passes through the inside of the annular pipe. The motor drives the driving wheel to rotate. When the driving wheel rotates, the U-shaped frame is driven to reciprocate horizontally through the transmission member. Furthermore, the U-shaped frame drives the annular pipe to reciprocate horizontally. The annular pipe contacts the surface of the profile through the brush. Before the profile enters the spraying tank, the surface of the profile is cleaned by the reciprocating annular pipe and the brush. The fan works to generate negative pressure in the negative pressure pipe, and then the suction head generates suction to suck out the impurities cleaned from the surface of the profile, effectively improving the cleaning effect of the profile so that the profile can enter the spraying tank for spraying, thereby effectively improving the spraying effect.

[0018] (2) When the hydraulic rod drives the lifting frame to move downward, the lifting frame drives the two sliding seats to move away from each other through the transmission rod, and the sliding seats drive the two limiting wheels to move away from each other. When the hydraulic rod drives the lifting frame to move upward, it can drive the two limiting wheels to move closer to each other. Furthermore, the distance between the two limiting wheels can be adjusted by a single hydraulic rod, so that the two limiting wheels abut against both sides of the profile, thereby being able to guide profiles of different sizes and preventing the profile from shifting during movement. Brief Description of the Drawings

[0019] Figure 1 It is a schematic structural diagram of the present utility model;

[0020] Figure 2 It is a schematic perspective sectional structural diagram of the present utility model;

[0021] Figure 3 It is a schematic sectional structural diagram of the annular pipe of the present utility model;

[0022] Figure 4 It is a schematic perspective structural diagram of the guiding mechanism of the present utility model.

[0023] In the figure: 1, box body; 2, dust removal tank; 3, spraying tank; 4, partition board; 5, material passing port; 6, annular frame; 7, spraying gun; 8, sliding seat; 9, sliding groove; 10, sliding block; 11, limiting wheel; 12, hydraulic rod; 13, lifting frame; 14, transmission rod; 15, fixed frame; 16, sliding groove; 17, sliding block; 18, annular pipe; 19, suction head; 20, brush; 21, U-shaped frame; 22, motor; 23, driving wheel; 24, transmission member; 25, fan; 26, filter box; 27, intake pipe; 28, negative pressure pipe; 29, hose; 30, negative pressure cover; 31, connecting pipe. Detailed Embodiment

[0024] To facilitate the understanding of the present utility model, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0026] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more, unless otherwise specifically defined.

[0027] In the present utility model, unless otherwise clearly defined and limited, terms such as "installed", "connected", "connected to", "fixed", "provided with", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Embodiment

[0028] Please refer to Figures 1 to 4 , a high-temperature spraying line for staircase handrails, comprising a box body 1. Dust removal grooves 2 and spraying grooves 3 are respectively formed in the inner parts on both sides of the box body 1. The dust removal groove 2 and the spraying groove 3 are isolated by a partition plate 4. Among them,

[0029] Both the middle parts at the two ends of the box body 1 and the middle part of the partition plate 4 are provided with material passing openings 5. Inside the spraying tank 3 corresponding to the material passing openings 5, an annular frame 6 is installed. Inside the annular frame 6, spraying guns 7 are equidistantly installed. Outside the box body 1 corresponding to the material passing openings 5, a guiding mechanism is provided. Inside the dust removal tank 2 near the upper part, a fixing frame 15 is installed. In the middle of the fixing frame 15, a sliding groove 16 is opened. Inside the sliding groove 16, a sliding block 17 is arranged. At the bottom end of the sliding block 17 corresponding to the material passing opening 5, an annular pipe 18 is installed. Inside the inner wall of the annular pipe 18, dust suction heads 19 are equidistantly communicated. On the inner walls of both sides of the annular pipe 18 near the dust suction heads 19, brushes 20 are installed;

[0030] At the top of the sliding block 17, a U-shaped frame 21 is fixedly connected. Inside the dust removal tank 2 corresponding to the inner top of the fixing frame 15, a motor 22 is installed. At the shaft end of the motor 22, a transmission wheel 23 is installed. At the bottom of the U-shaped frame 21 corresponding to the transmission wheel 23, a transmission part 24 is fixedly connected. On the top of the box body 1, a blower 25 and a filter box 26 are symmetrically installed. The blower 25 is connected to the filter box 26 through an air inlet pipe 27. One end of the blower 25 is communicated with a negative pressure pipe 28. The bottom end of the negative pressure pipe 28 is connected to the annular pipe 18 through a flexible pipe 29. Inside the spraying tank 3, a negative pressure hood 30 is installed. The negative pressure hood 30 is connected to the negative pressure pipe 28 through a connecting pipe 31;

[0031] The profile is conveyed by a conveying device, so that the profile passes through the inside of the box body 1 through the material passing opening 5. At the same time, the profile passes through the inside of the annular pipe 18. The motor 22 drives the transmission wheel 23 to rotate. When the transmission wheel 23 rotates, the U-shaped frame 21 is driven to move horizontally back and forth through the transmission part 24. Then, the U-shaped frame 21 drives the annular pipe 18 to move horizontally back and forth. The annular pipe 18 contacts the surface of the profile through the brushes 20. Before the profile enters the spraying tank 3, the surface of the profile is cleaned by the reciprocating annular pipe 18 and the brushes 20. When the blower 25 works, negative pressure is generated in the negative pressure pipe 28. Then, suction force is generated in the dust suction heads 19, and the impurities cleaned from the surface of the profile are sucked out, effectively improving the cleaning effect of the profile, so that the profile can enter the spraying tank 3 for spraying, and thus effectively improving the spraying effect.

[0032] Please refer to Figures 1 to 4, the guiding mechanism includes a sliding seat 8. The outer walls on both sides of the box body 1 near the material passing port 5 are symmetrically and slidably provided with sliding seats 8. The bottom of the sliding seat 8 is rotatably connected with a limiting wheel 11. A hydraulic rod 12 is installed on the outer side of the box body 1 above the material passing port 5. The bottom end of the hydraulic rod 12 is fixedly connected with a lifting frame 13. The two sides of the lifting frame 13 are symmetrically and rotatably connected with transmission rods 14. One end of the transmission rod 14 far from the lifting frame 13 is rotatably connected with the top of the sliding seat 8. A sliding groove 9 is formed in the outer side of the box body 1 corresponding to the sliding seat 8. One side of the sliding seat 8 corresponding to the sliding groove 9 is fixedly connected with a sliding block 10. When the hydraulic rod 12 drives the lifting frame 13 to move downward, the lifting frame 13 drives the two sliding seats 8 to move away from each other through the transmission rods 14, so that the sliding seat 8 drives the two limiting wheels 11 to move away from each other. When the hydraulic rod 12 drives the lifting frame 13 to move upward, it can drive the two limiting wheels 11 to move closer to each other. Furthermore, the distance between the two limiting wheels 11 can be adjusted by a single hydraulic rod 12, so that the two limiting wheels 11 abut against both sides of the profile, and thus the profiles of different sizes can be guided to prevent the profiles from shifting during movement.

[0033] Please refer to Figures 1 to 4 , the sliding groove 16 is arranged parallel to the short side of the fixed frame 15, and the sliding groove 16 is perpendicular to the U-shaped frame 21. The transmission part 24 is located at the bottom of the side of the transmission wheel 23, and the transmission part 24 is a cylinder, and the outer diameter of the transmission part 24 matches the inner width of the U-shaped frame 21. When the transmission wheel 23 rotates, it will drive the transmission part 24 to move accordingly. Since the transmission part 24 is inside the U-shaped frame 21, the transmission wheel 23 can drive the U-shaped frame 21 to reciprocate horizontally through the transmission part 24, and then the U-shaped frame 21 drives the annular pipe 18 to reciprocate through the sliding block 17.

[0034] Working principle: When using this high-temperature spraying line for staircase handrails, as Figures 1 to 4As shown in the figure, first, the profile is conveyed by a conveying device, so that the profile passes through the inside of the box body 1 through the material passing port 5, and at the same time, the profile passes through the inside of the annular pipe 18. The motor 22 drives the driving wheel 23 to rotate. When the driving wheel 23 rotates, it drives the U-shaped frame 21 to move horizontally back and forth through the transmission member 24. Further, the U-shaped frame 21 drives the annular pipe 18 to move horizontally back and forth. The annular pipe 18 contacts the surface of the profile through the brush 20. Before the profile enters the spraying tank 3, the surface of the profile is cleaned by the reciprocating annular pipe 18 and the brush 20. The fan 25 works to generate negative pressure in the negative pressure pipe 28, and further, the suction head 19 generates suction to suck out the impurities cleaned from the surface of the profile, effectively improving the cleaning effect of the profile, so that the profile can enter the spraying tank 3 for spraying, and further effectively improving the spraying effect. After the profile enters the spraying tank 3, it passes through the inside of the annular frame 6. Through the spraying gun 7 arranged in the annular frame 6, the coating material is sprayed onto the surface of the profile. When the hydraulic rod 12 drives the lifting frame 13 to move downward, the lifting frame 13 drives the two sliding seats 8 to move away from each other through the transmission rod 14, so that the sliding seats 8 drive the two limiting wheels 11 to move away from each other. When the hydraulic rod 12 drives the lifting frame 13 to move upward, it can drive the two limiting wheels 11 to move closer to each other. Further, the distance between the two limiting wheels 11 can be adjusted by a single hydraulic rod 12, so that the two limiting wheels 11 abut against both sides of the profile, and further, profiles of different sizes can be guided to prevent the profile from shifting during movement.

[0035] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A high-temperature spraying line for staircase handrails, characterized in that, It includes a box body (1). Dust removal grooves (2) and spraying grooves (3) are respectively formed inside both sides of the box body (1). The dust removal groove (2) and the spraying groove (3) are isolated by a partition plate (4). Among them, through holes (5) are formed in the middle of both ends of the box body (1) and in the middle of the partition plate (4). An annular frame (6) is installed inside the spraying groove (3) corresponding to the through hole (5). Spraying guns (7) are equidistantly installed on the inner side of the annular frame (6). A guiding mechanism is arranged outside the box body (1) corresponding to the through hole (5). A fixing frame (15) is installed inside the dust removal groove (2) near the upper part. A sliding groove (16) is formed in the middle of the fixing frame (15). A sliding block (17) is arranged in the sliding groove (16). An annular pipe (18) is installed at the bottom end of the sliding block (17) corresponding to the through hole (5). Suction heads (19) are equidistantly communicated with the inner wall of the annular pipe (18). Brushes (20) are installed on both inner walls of the annular pipe (18) near the suction heads (19); the top of the sliding block (17) is fixedly connected with a U-shaped frame (21). A motor (22) is installed on the inner top of the dust removal groove (2) corresponding to the fixing frame (15). A transmission wheel (23) is installed at the shaft end of the motor (22). A transmission part (24) is fixedly connected to the bottom of the transmission wheel (23) corresponding to the U-shaped frame (21). A blower (25) and a filter box (26) are symmetrically installed on the top of the box body (1). The blower (25) is communicated with the filter box (26) through an air inlet pipe (27). One end of the blower (25) is communicated with a negative pressure pipe (28). The bottom end of the negative pressure pipe (28) is connected with the annular pipe (18) through a hose (29). A negative pressure cover (30) is installed inside the spraying groove (3). The negative pressure cover (30) is connected with the negative pressure pipe (28) through a connecting pipe (31).

2. The high-temperature spraying line for a staircase handrail according to claim 1, characterized in that: The guiding mechanism includes sliding seats (8). Sliding seats (8) are symmetrically and slidably arranged on the outer walls of both sides of the box body (1) near the through hole (5). A limiting wheel (11) is rotatably connected to the bottom of the sliding seat (8). A hydraulic rod (12) is installed outside the box body (1) above the through hole (5). The bottom end of the hydraulic rod (12) is fixedly connected with a lifting frame (13). Transmission rods (14) are symmetrically and rotatably connected to both sides of the lifting frame (13). One end of the transmission rod (14) far from the lifting frame (13) is rotatably connected to the top of the sliding seat (8).

3. A high-temperature spraying line for a staircase handrail according to claim 2, characterized in that: A sliding groove (9) is formed outside the box body (1) corresponding to the sliding seat (8). A slider (10) is fixedly connected to one side of the sliding seat (8) corresponding to the sliding groove (9).

4. A high-temperature spraying line for staircase handrails according to claim 1, characterized in that: The sliding groove (16) is arranged parallel to the short side of the fixing frame (15), and the sliding groove (16) is perpendicular to the U-shaped frame (21).

5. A high-temperature spraying line for a staircase handrail according to claim 1, characterized in that: The transmission part (24) is located at the bottom of the side of the transmission wheel (23). The transmission part (24) is a cylinder, and the outer diameter of the transmission part (24) matches the inner width of the U-shaped frame (21).

Citation Information

Patent Citations

  • Vertical spraying line for aluminum profiles

    CN214515538U