Welding rod press-coating device

By strengthening the compaction of powder, the problem of powder pores in the welding rod compression coating device is solved, and the service life and coating quality of welding rods are improved.

CN223056016UActive Publication Date: 2025-07-04TIANJIN XIFENG METAL PRODUCTS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422021846.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-04
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

When the existing welding rod pressing device is pressed on powder, there are pores between the powder and insufficient tightness, which affects the quality of the welding rod.

Method used

A compaction mechanism is adopted, including a second electric telescopic rod, a push plate, a second spring, a compaction plate and a rubber pad. The powder is compacted through the compaction plate, and vibration is generated by the rubber pad and the second spring to enhance the tightness of the powder.

Benefits of technology

It improves the tightness of the powder, reduces the possibility of coating peeling, extends the service life of the welding rod, and ensures consistency of coating thickness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of welding rod press-coating, in particular to a welding rod press-coating device which comprises a support, and a tamping mechanism is arranged in a press-coating die. According to the welding rod press-coating device, through the arrangement of the tamping mechanism, when powder is tamped, firstly, after a welding rod penetrates into an inlet hole, the powder continuously enters a powder cavity from a material injection opening to be squeezed in, then a second electric telescopic rod is started, one end of the second electric telescopic rod extends out and drives a push plate to move along the interior of the powder cavity, and the powder is pressed; then, a push plate drives a tamping plate to beat powder in a powder cavity through a second spring, compactness of the powder is guaranteed, the powder is tamped, a rubber pad on the surface of the tamping plate can enable the tamping plate to have certain vibration during beating, meanwhile, the second spring is repeatedly contracted and then releases elasticity, the tamping plate is pushed to further vibrate back and forth, and the tamping effect is improved. And the powder tamping effect is further enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrode pressing coating, in particular to an electrode pressing coating device. Background Technique

[0002] Electrode pressing coating refers to the process of applying the prepared electrode powder material onto the processed welding core to form an electrode. It is one of the most critical processes in the production of welding electrodes and has a very important impact on the quality of the electrodes. Currently, the industrial production all adopts the pressing coating method and needs to use a powder coating device for processing. Therefore, there is a particular need for an electrode pressing coating device.

[0003] However, in the existing electrode pressing coating device, when pressing the powder material, the powder material itself is in powder or granular form, there are pores between the powder materials, and it is not tight enough, so the compactness of the powder material cannot be guaranteed. Summary of the Invention

[0004] The purpose of the utility model is to provide an electrode pressing coating device to solve the problem that in the existing electrode pressing coating device, when pressing the powder material, the powder material itself is in powder or granular form, there are pores between the powder materials, and it is not tight enough, so the compactness of the powder material cannot be guaranteed as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: An electrode pressing coating device includes a bracket, a pressing coating mold is connected to the surface of the bracket, a pressing coating mechanism is arranged on the surface of the bracket, a ramming mechanism is arranged inside the pressing coating mold, a feed hole is opened on the surface of the pressing coating mold, an extrusion die hole is opened on the surface of the pressing coating mold, and a powder material cavity is opened inside the pressing coating mold;

[0006] The ramming mechanism includes a second electric telescopic rod, a material injection port, a push plate, a second spring, a ramming plate and a rubber pad. The second electric telescopic rod is installed inside the pressing coating mold, a material injection port is opened on one side of the surface of the pressing coating mold, one end of the second electric telescopic rod is connected to the push plate, a second spring is connected to the surface of the push plate, one end of the second spring is connected to the ramming plate, and a rubber pad is connected to one side of the surface of the ramming plate.

[0007] Preferably, one side of the surface of the rubber pad is in contact with the ramming plate, and four groups of second springs are provided.

[0008] Preferably, the ramming plate is embedded inside the powder material cavity, one side of the surface of the ramming plate coincides with the size of the powder material cavity, and the push plate is embedded inside the powder material cavity.

[0009] Preferably, the coating pressing mechanism includes a cylinder, a stabilizing rod, a connecting plate, a stabilizing block, a telescopic block, a first spring, a connecting shell, a first electric telescopic rod, a mounting hole, a clamping device, a top plate and a top rod. A cylinder is installed on the surface of the bracket, a stabilizing rod is connected to one side of the surface of the bracket, one end of the cylinder is connected to the connecting plate, one end of the stabilizing rod penetrates and is connected to the stabilizing block, the telescopic block is connected to the surface of the connecting plate, the first spring is connected to the surface of the connecting plate, one end of the first spring is connected to the connecting shell, the first electric telescopic rod is installed on the surface of the connecting shell, a mounting hole is opened on one side of the surface of the connecting shell, a clamping device is connected to one side of the surface of the connecting shell, one end of the first electric telescopic rod is connected to the top plate, and the top rod is connected to the surface of the top plate.

[0010] Preferably, one end of the top rod is fitted inside the mounting hole, and the size of one end of the top rod matches that of the mounting hole.

[0011] Preferably, one side of the surface of the stabilizing block is connected to the connecting shell, and one end of the first electric telescopic rod penetrates the connecting shell and is connected to the top plate.

[0012] Preferably, one end of the telescopic block penetrates the first spring and is connected to the connecting shell, and two groups of stabilizing blocks are provided.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: for this electrode coating pressing device, the powder is tamped by the ramming plate, and vibrations are generated through the rubber pad and the second spring, so that the effect of powder ramming is further enhanced, the powder can adhere to the electrode better, the possibility of coating peeling off during use is reduced, the service life of the electrode is effectively prolonged, and at the same time, the thickness of the coating on the surface of the electrode can be ensured to be consistent during the coating pressing process, avoiding the situation of local thinning. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic side view external structure diagram of the present utility model;

[0015] Figure 2 It is a schematic cross-sectional structure diagram of the coating pressing mechanism of the present utility model;

[0016] Figure 3 It is a schematic exploded cross-sectional structure diagram of the ramming mechanism of the present utility model;

[0017] Figure 4 For the present utility model Figure 2 The enlarged structure diagram at position A;

[0018] Figure 5 For the present utility model Figure 3 The enlarged structure diagram at position B.

[0019] In the figure: 1. Bracket; 2. Coating die; 3. Coating mechanism; 301. Cylinder; 302. Stabilizing rod; 303. Connecting plate; 304. Stabilizing block; 305. Telescopic block; 306. First spring; 307. Connecting shell; 308. First electric telescopic rod; 309. Mounting hole; 310. Clamping device; 311. Top plate; 312. Ejector rod; 4. Compacting mechanism; 401. Second electric telescopic rod; 402. Feeding port; 403. Pushing plate; 404. Second spring; 405. Compacting plate; 406. Rubber pad; 5. Inlet hole; 6. Extrusion die hole; 7. Powder chamber. Detailed implementation mode

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1-5 , the present invention provides a technical solution: a welding rod coating device, including a bracket 1, a coating die 2 is connected to the surface of the bracket 1, a coating mechanism 3 is arranged on the surface of the bracket 1, a compacting mechanism 4 is arranged inside the coating die 2, an inlet hole 5 is opened on the surface of the coating die 2, an extrusion die hole 6 is opened on the surface of the coating die 2, and a powder chamber 7 is opened inside the coating die 2;

[0022] The compacting mechanism 4 includes a second electric telescopic rod 401, a feeding port 402, a pushing plate 403, a second spring 404, a compacting plate 405 and a rubber pad 406. The second electric telescopic rod 401 is installed inside the coating die 2, a feeding port 402 is opened on one side of the surface of the coating die 2, one end of the second electric telescopic rod 401 is connected to the pushing plate 403, the second spring 404 is connected to the surface of the pushing plate 403, one end of the second spring 404 is connected to the compacting plate 405, and a rubber pad 406 is connected to one side of the surface of the compacting plate 405. When compacting the powder, first, after the welding rod penetrates into the inlet hole 5, the powder continuously enters the powder chamber 7 through the feeding port 402 and is squeezed in. Then, the second electric telescopic rod 401 is started. One end of the second electric telescopic rod 401 extends and drives the pushing plate 403 to move along the inside of the powder chamber 7. Then, the pushing plate 403 drives the compacting plate 405 to beat the powder inside the powder chamber 7 through the second spring 404, ensuring the tightness between the powders and compacting the powder. The rubber pad 406 on the surface of the compacting plate 405 can make the compacting plate 405 have a certain vibration when beating, and at the same time, in cooperation with the second spring 404, it repeatedly contracts and then releases elasticity, pushing the compacting plate 405 to vibrate back and forth further, so that the effect of powder compaction is further enhanced.

[0023] Further, one side of the surface of the rubber pad 406 is attached to the ramming plate 405. Four sets of second springs 404 are provided. With the arrangement of the second springs 404 and the rubber pad 406, during use, the second springs 404 and the rubber pad 406 can cause the ramming plate 405 to vibrate during ramming, increasing the ramming effect and also playing a certain buffering and protective role.

[0024] Further, the ramming plate 405 is fitted inside the powder chamber 7. One side of the surface of the ramming plate 405 is in line with the size of the powder chamber 7. The push plate 403 is fitted inside the powder chamber 7. With the arrangement of the ramming plate 405, during use, the push plate 403 is used to transmit the thrust of the second electric telescopic rod 401 and drive the ramming plate 405 to move through the second spring 404. The ramming plate 405 is used to directly contact and beat the medicinal powder to achieve the ramming operation.

[0025] Furthermore, the pressure coating mechanism 3 includes a cylinder 301, a stabilizing rod 302, a connecting plate 303, a stabilizing block 304, a telescopic block 305, a first spring 306, a connecting shell 307, a first electric telescopic rod 308, a mounting hole 309, a clamping device 310, a top plate 311 and a top rod 312. The cylinder 301 is installed on the surface of the bracket 1, and the stabilizing rod 302 is connected to one side of the surface of the bracket 1. One end of the cylinder 301 is connected to the connecting plate 303, and one end of the stabilizing rod 302 is connected to the stabilizing block 304, and the surface of the connecting plate 303 is connected to the telescopic block 311. 05, the surface of the connecting plate 303 is connected to a first spring 306, one end of the first spring 306 is connected to a connecting shell 307, a first electric telescopic rod 308 is installed on the surface of the connecting shell 307, a mounting hole 309 is opened on one side of the surface of the connecting shell 307, a clamping device 310 is connected to one side of the surface of the connecting shell 307, one end of the first electric telescopic rod 308 is connected to a top plate 311, and a top rod 312 is connected to the surface of the top plate 311. Through the cylinder 301, the stabilizing rod 302, the connecting plate 303, the stabilizing block 304, the telescopic block 305, the first A spring 306, a connecting shell 307, a first electric telescopic rod 308, a mounting hole 309, a clamping device 310, a top plate 311 and a top rod 312 are arranged. When in use, when applying pressure to the welding rod, firstly, one end of the welding rod to be applied is passed through the mounting hole 309, and is clamped by the clamping device 310, and then the cylinder 301 is started, and one end of the cylinder 301 drives the connecting plate 303 to move, and then the connecting plate 303 drives the connecting shell 307 to move through the telescopic block 305 and the first spring 306, and at the same time, the connecting shell 307 drives the stabilizing block 304 moves horizontally along one end of the stabilizing rod 302, and then the connecting shell 307 drives one end of the welding rod clamped by the clamping device 310 to penetrate into the inlet hole 5, and then the powder inside the powder chamber 7 continuously adheres to the surface of the welding rod under the action of pressure. After the adhesion is completed, the first electric telescopic rod 308 is started, and one end of the first electric telescopic rod 308 drives the top plate 311 and the top rod 312 to move, and the top rod 312 pushes one end of the welding rod to make it detach from the clamping device 310, and then the welding rod with the powder adhered is squeezed out at the extrusion die hole 6 to form a powder-coated welding rod.

[0026] Furthermore, one end of the push rod 312 is embedded in the inside of the mounting hole 309, and one end of the push rod 312 is consistent with the size of the mounting hole 309. Through the setting of the push rod 312, when in use, the push rod 312 is used to push the welding rod to make it disengage from the clamping device 310.

[0027] Furthermore, one side of the surface of the stabilizing block 304 is connected to the connecting shell 307. One end of the first electric telescopic rod 308 passes through the connecting shell 307 and is connected to the top plate 311. Through the settings of the stabilizing block 304 and the top plate 311, during use, the stabilizing block 304 cooperates with the stabilizing rod 302 to ensure the smooth movement of the connecting shell 307. The top plate 311 is used to transmit the force of the first electric telescopic rod 308 to drive the ejector rod 312 to move.

[0028] Furthermore, one end of the telescopic block 305 passes through the first spring 306 and is connected to the connecting shell 307. There are two groups of stabilizing blocks 304. Through the setting of the first spring 306, during use, the first spring 306 plays a role in buffering and resetting, which helps to smoothly transmit power.

[0029] Working principle: First, when ramming the medicinal powder, after the welding rod passes through the inlet hole 5, the medicinal powder continuously enters the powder chamber 7 from the feeding port 402 and is squeezed in. Then, the second electric telescopic rod 401 is started. One end of the second electric telescopic rod 401 extends and drives the push plate 403 to move along the inside of the powder chamber 7. After that, the push plate 403 drives the ramming plate 405 to beat the powder inside the powder chamber 7 through the second spring 404, ensuring the tightness between the powders and ramming the powders. The rubber pad 406 on the surface of the ramming plate 405 can make the ramming plate 405 have a certain vibration when beating. At the same time, in cooperation with the second spring 404, it repeatedly contracts and then releases its elasticity, pushing the ramming plate 405 to vibrate back and forth further, so that the effect of ramming the powders is further enhanced. Then, when coating the welding rod, first, one end of the welding rod to be coated is inserted into the mounting hole 309 and is clamped by the clamping device 310. Then, the cylinder 301 is started. One end of the cylinder 301 drives the connecting plate 303 to move. Subsequently, the connecting plate 303 drives the connecting shell 307 to move through the telescopic block 305 and the first spring 306. At the same time, the connecting shell 307 drives the stabilizing block 304 to move horizontally along one end of the stabilizing rod 302. After that, the connecting shell 307 drives one end of the welding rod clamped by the clamping device 310 to pass through the inlet hole 5. Then, the medicinal powder inside the powder chamber 7 continuously adheres to the surface of the welding rod under the action of pressure. After the adhesion is completed, the first electric telescopic rod 308 is started. One end of the first electric telescopic rod 308 drives the top plate 311 and the ejector rod 312 to move. By pushing the end of the welding rod with the ejector rod 312, it makes the welding rod break away from the clamping device 310. Subsequently, the welding rod with adhered medicinal powder is extruded at the extrusion die hole 6 to form a coated welding rod.

[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding electrode extrusion coating device, comprising a bracket (1), characterized in that: The surface of the bracket (1) is connected with a pressing and coating die (2). A pressing and coating mechanism (3) is arranged on the surface of the bracket (1). A ramming mechanism (4) is arranged inside the pressing and coating die (2). A feeding hole (5) is formed in the surface of the pressing and coating die (2). An extrusion die hole (6) is formed in the surface of the pressing and coating die (2). A powder cavity (7) is formed inside the pressing and coating die (2). The ramming mechanism (4) includes a second electric telescopic rod (401), a feeding port (402), a push plate (403), a second spring (404), a ramming plate (405) and a rubber pad (406). The second electric telescopic rod (401) is installed inside the pressing and coating die (2). A feeding port (402) is formed in one side of the surface of the pressing and coating die (2). One end of the second electric telescopic rod (401) is connected with the push plate (403). The second spring (404) is connected to the surface of the push plate (403). One end of the second spring (404) is connected with the ramming plate (405). One side of the surface of the ramming plate (405) is connected with the rubber pad (406).

2. The electrode extrusion coating device according to claim 1, characterized in that: One side of the surface of the rubber pad (406) is in fit with the ramming plate (405). Four groups of the second springs (404) are provided.

3. The electrode extruding coating device according to claim 1, characterized in that: The ramming plate (405) is embedded inside the powder cavity (7). One side of the surface of the ramming plate (405) is in conformity with the size of the powder cavity (7). The push plate (403) is embedded inside the powder cavity (7).

4. A welding electrode extrusion coating device according to claim 1, characterized in that: The pressing and coating mechanism (3) includes a cylinder (301), a stabilizing rod (302), a connecting plate (303), a stabilizing block (304), a telescopic block (305), a first spring (306), a connecting shell (307), a first electric telescopic rod (308), a mounting hole (309), a clamping device (310), a top plate (311) and a top rod (312). The cylinder (301) is installed on the surface of the bracket (1). One side of the surface of the bracket (1) is connected with the stabilizing rod (302). One end of the cylinder (301) is connected with the connecting plate (303). One end of the stabilizing rod (302) penetrates and is connected with the stabilizing block (304). The telescopic block (305) is connected to the surface of the connecting plate (303). The first spring (306) is connected to the surface of the connecting plate (303). One end of the first spring (306) is connected with the connecting shell (307). The first electric telescopic rod (308) is installed on the surface of the connecting shell (307). A mounting hole (309) is formed in one side of the surface of the connecting shell (307). A clamping device (310) is connected to one side of the surface of the connecting shell (307). One end of the first electric telescopic rod (308) is connected with the top plate (311). The top rod (312) is connected to the surface of the top plate (311).

5. The electrode extrusion coating device according to claim 4, characterized in that: One end of the top rod (312) is embedded inside the mounting hole (309). One end of the top rod (312) is in conformity with the size of the mounting hole (309).

6. The electrode extrusion coating device according to claim 4, characterized in that: One side of the surface of the stabilizing block (304) is connected to the connecting shell (307), and one end of the first electric telescopic rod (308) penetrates through the connecting shell (307) and is connected to the top plate (311).

7. A welding electrode extrusion coating device according to claim 4, characterized in that: One end of the telescopic block (305) penetrates through the first spring (306) and is connected to the connecting shell (307), and two groups of stabilizing blocks (304) are provided.