The invention discloses an ultra-
flexible cable for a high-
voltage charging
pile and a preparation method of the ultra-
flexible cable, and aims to solve the problems that an existing cable for the high-
voltage charging
pile is insufficient in flexibility, short in bending-resistant service life and poor in
signal stability under
high voltage. The cable comprises a conductor, an insulating layer, a shielding layer, a
signal line group and a sheath layer, the conductor is made of superfine
oxygen-free
copper wires through layered different-direction back-twist bunch stranding and compound stranding, and a flexible
aramid fiber core is arranged in the center of the conductor. The insulating layer is of a TPU / TPE double-layer co-
extrusion structure; the shielding layer adopts a
composite structure of a semi-conductive
elastomer extruded layer and a superfine silver-plated
copper wire
braid layer; the
signal line groups are symmetrically arranged in a star shape; and the sheath layer is made of a nano modified TPEE material. The preparation method focuses on optimization of conductor stranding, double-layer co-
extrusion, annealing treatment and
tension control processes; the bending
radius of the cable is less than or equal to 3D, the bending service life is long, the cable can bear 1000VDC
high voltage and large current transmission, and the cable has excellent shielding effectiveness,
wear resistance and
weather resistance, and is suitable for high-frequency mobile scenes such as
electric vehicle alternating current and
direct current charging guns.