Sewage and purified water rapid switching device of decoking system

Abstract

The utility model discloses a coke cleaning system sewage and purified water rapid switching device which comprises a water tank, supporting seats are arranged on the two sides of the water tank, support mounting seats are arranged on the supporting seats, a support guide plate is arranged between the support mounting seats, a rotating hole is formed in the support guide plate, and a spray head guide seat is rotationally connected into the rotating hole; and a rotating hole is formed in the upper portion of the outer side face of the spray head guide seat, an adapter shaft corresponding to the rotating hole is arranged on the upper portion of the outer side face of the spray head guide seat, the adapter shaft on the front side is sleeved with a gear, and the gear is meshed with a rack set arranged on the front side face of the support guide plate. Remote control and rapid and accurate positioning of the spray head are achieved, the direction and position of the spray head can be adjusted in real time according to needs in the treatment process, the cleaning efficiency and effect are improved, and the operation complexity is reduced.

Description

Technical Field

[0001] The present application relates to the technical field of decoking, and specifically to a rapid switching device for sewage and purified water in a decoking system. Background Art

[0002] Traditional decoking and sewage treatment equipment often has problems such as low operation efficiency, high energy consumption, serious noise pollution, and complex operation. These problems seriously restrict the sustainable development of industrial production and the achievement of environmental protection goals.

[0003] In view of the above problems, an innovative decoking system design is needed to solve key problems such as inaccurate nozzle positioning, slow system response, high energy consumption, and poor environmental friendliness. Especially in continuous production processes, quickly switching the sewage and purified water treatment capabilities is crucial for maintaining the efficient operation of the production line and improving the overall treatment efficiency. Summary of the Invention

[0004] The technical problem to be solved by the present application is to overcome the existing defects and provide a rapid switching device for sewage and purified water in a decoking system, which can effectively solve the problems in the background art.

[0005] To achieve the above object, the present application provides the following technical solution: A rapid switching device for sewage and purified water in a decoking system, including a water tank. Support seats are arranged on both sides of the water tank. A bracket mounting seat is arranged on the support seat. A bracket guide plate is arranged between the bracket mounting seats. A rotation hole is arranged on the bracket guide plate, and a nozzle guide seat is rotatably connected in the rotation hole. A transfer shaft corresponding to the rotation hole is arranged above the outer side surface of the nozzle guide seat. A gear is sleeved on the front transfer shaft. The gear meshes with a rack group arranged on the front side surface of the bracket guide plate. The two ends of the rack in the rack group are provided with extended shafts. The extended shafts pass through a connecting support plate arranged on one side of the bracket guide plate and are connected to the telescopic ends of telescopic cylinders arranged on the connecting support plate.

[0006] As a preferred technical solution of the present application, the support seat includes a lower bottom plate, a column support, and an upper support plate. Column supports are arranged on both sides of the upper surface of the lower bottom plate. The upper support plate is located at the upper end of the column support. The support seat is arranged on the column support through fasteners.

[0007] As a preferred technical solution of the present application, the bracket mounting seat includes a support frame plate, a lower pressure support plate, and an intermediate bracket plate. The intermediate bracket plate is installed on the column support. A support frame plate is arranged on the upper surface of the intermediate bracket plate. The support frame plate is located between the lower pressure support plates. Fasteners pass through the lower pressure support plates to fix the support frame plate on the intermediate bracket plate.

[0008] As a preferred technical solution of the present application, an arc-shaped chute is provided on the bracket guide plate, and the arc-shaped chute is correspondingly arranged with the guide shafts provided on both sides of the nozzle guide base.

[0009] As a preferred technical solution of the present application, the rack group includes a side support plate, a chute plate and a rack. The side support plate is connected to one side of the bracket guide plate through a fastener. A chute plate is arranged on the upper surface of the side support plate, and the rack is slidably connected in the chute plate.

[0010] As a preferred technical solution of the present application, a locking clamp seat is arranged on one side of the intermediate support plate. The locking clamp seat passes through the intermediate support plate and fixes the intermediate support plate to the outer side of the column support.

[0011] Compared with the prior art: The present application adopts the linkage design of the nozzle guide base, the adapter shaft, the gear, the rack group and the telescopic cylinder, realizes the remote control and rapid and precise positioning of the nozzle, can instantaneously adjust the nozzle direction and position according to needs during the processing process, improves the cleaning efficiency and effect, reduces the operation complexity. The telescopic cylinder driven by air pressure is used to push the rack group, which not only has a fast response speed and can quickly adjust the nozzle position, but also has the advantages of low energy consumption and low noise, is beneficial to energy conservation and emission reduction and improving the working environment, realizes efficient and precise sewage treatment and coke cleaning operations, and significantly improves the practicability and operation efficiency of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic structural diagram of the present application;

[0013] Figure 2 is the front view of the present application;

[0014] Figure 3 is the left view of the present application.

[0015] In the figure: 1. lower bottom plate, 2. column support, 3. support frame plate, 4. lower pressing support plate, 5. bracket guide plate, 6. upper support plate, 7. intermediate support plate, 8. locking clamp seat, 9. telescopic cylinder, 10. chute plate, 11. water tank, 12. gear 13. support seat, 14. guide shaft, 15 arc-shaped chute, 16. rack, 17. nozzle guide base, 18. side support plate, 19 connecting support plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application (if the orientation description is involved, such as "upper", "lower", "front", "rear", "left", "right", etc., the indicated orientation or positional relationship is based on the attached Figure 2The orientation or positional relationship shown), all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.

[0017] Please refer to Figures 1-3 This application provides a technical solution: a rapid switching device for sewage and purified water in a decoking system, including a water tank 11. Support seats 13 are arranged on both sides of the water tank 11. A bracket mounting seat is arranged on the support seat 13. A bracket guide plate 5 is arranged between the bracket mounting seats. A rotating hole is arranged on the bracket guide plate 5, and a nozzle guide seat 17 is rotatably connected in the rotating hole.

[0018] A partition is arranged in the middle of the water tank 11, with one side of the water tank 11 used to accommodate the sewage to be treated and the other side used to hold the clean purified water.

[0019] The support seat 13 provides a stable support point for the upper structure, ensuring the stability and vibration resistance of the entire system during operation.

[0020] The bracket guide plate 5 is the track and guiding device for the movement of the nozzle guide seat 17. It not only provides a fixed movement path for the nozzle guide seat 17 but also enables flexible adjustment of the nozzle direction through the rotating hole on it.

[0021] The rotating hole is the connection point of the nozzle guide seat 17, allowing the nozzle guide seat 17 to rotate on it, thereby changing the spraying direction or position of the nozzle. The nozzle guide seat 17 directly bears the nozzle, and through its adjustment in the rotating hole, the direction of the water flow can be accurately controlled.

[0022] Above the outer side of the nozzle guide seat 17, a rotating shaft corresponding to the rotating hole is arranged. A gear 12 is sleeved on the front rotating shaft. The gear 12 meshes with a rack group arranged on the front side of the bracket guide plate 5. The two ends of the rack 16 in the rack group are provided with extended shafts. The extended shafts pass through a connecting support plate 19 arranged on one side of the bracket guide plate 5 and are connected to the telescopic end of a telescopic cylinder 9 arranged on the connecting support plate 19.

[0023] The rotating shaft of the nozzle guide seat 17 corresponds to the rotating hole on the bracket guide plate 5 and is a key component for adjusting the nozzle direction. The gear 12 is sleeved on the rotating shaft of the nozzle guide seat 17, and the position change of the nozzle guide seat 17 is adjusted by the rotation of the gear 12.

[0024] Through the meshing of the rack 16 with the gear 12, the linear motion of the rack 16 is converted into the rotational motion of the gear 12, providing the driving force for adjusting the nozzle position.

[0025] The telescopic cylinder 9 is connected to the extended shaft through its telescopic end. By changing the air pressure, the rack 16 is pushed or pulled, thereby driving the gear 12 to rotate, realizing the remote control and rapid positioning of the nozzle guide seat.

[0026] Furthermore, the support base 13 includes a lower base plate 1, column supports 2, and an upper support plate 6. Column supports 2 are arranged on both sides of the upper surface of the lower base plate 1. The upper support plate 6 is located at the upper end of the column supports 2. The support base is arranged on the column supports 2 through fasteners.

[0027] The lower base plate 1 is the base of the support base 13, directly contacting the ground or the installation platform to ensure the stability of the entire device. Interfaces for column supports 2 are arranged on both sides, providing connection points for subsequent structures.

[0028] The column supports 2 are vertical support members of the support base 13, bearing the load of the bracket mounting seat. It

[0029] The upper support plate 6 is located at the top of the column supports 2, playing a role in connecting and strengthening the column supports to ensure the rigidity and coordination of the overall structure.

[0030] Furthermore, the bracket mounting seat includes a support frame plate 3, a lower pressing support plate 4, and an intermediate bracket plate 7. The intermediate bracket plate 7 is installed on the column supports 2. A support frame plate 3 is arranged on the upper surface of the intermediate bracket plate 7. The support frame plate 3 is located between the lower pressing support plates 4. Fasteners pass through the lower pressing support plates 4 to fix the support frame plate 3 to the intermediate bracket plate 7.

[0031] The lower pressing support plates 4 are located on both sides of the support frame plate 3, acting together with the support frame plate 3 and connecting to the intermediate bracket plate 7 through fasteners, enhancing the lateral stability of the entire bracket mounting seat.

[0032] Furthermore, an arc-shaped chute 15 is arranged on the bracket guide plate 5, and the arc-shaped chute 15 corresponds to guide shafts 14 arranged on both sides of the nozzle guide seat 17.

[0033] The arc-shaped chute 15 provides an accurate guiding path for the movement of the nozzle guide seat 17, ensuring that the nozzle moves smoothly and continuously within a horizontal or certain angular range without deviating from the preset trajectory.

[0034] The maximum angle or distance of the movement of the nozzle guide seat 17 is limited by the arc of the chute, thus avoiding excessive movement that may cause system damage or efficiency reduction while ensuring flexibility.

[0035] Furthermore, the rack group includes side support plates 18, chute plates 10, and racks 16. The side support plates 18 are connected to one side of the bracket guide plate 5 through fasteners. A chute plate 10 is arranged on the upper surface of the side support plates 18. The racks 16 are slidably connected within the chute plates 10.

[0036] The side support plates 18 play a role in supporting and fixing the chute plates 10, ensuring that the chute plates 10 and the racks 16 inside remain stable during operation without deviation or detachment.

[0037] The chute plate 10 provides a flat and well-guided sliding track, ensuring that the rack 16 can slide smoothly therein while protecting the rack 16 from external factors.

[0038] The rack 16 slides within the chute plate 10 and, through its interaction with the gear 12, converts linear motion into rotational motion, driving the nozzle guide base 17 to move along the support guide plate 5 of the bracket to achieve precise adjustment of the nozzle position.

[0039] Further, a locking clamp seat 8 is provided on one side of the intermediate support plate 7. The locking clamp seat 8 passes through the intermediate support plate 7 and fixes the intermediate support plate 7 to the outer side surface of the column support 2.

[0040] During use: Check whether the nozzle guide base 17 is smoothly installed in the rotating hole, confirm that the gear 12 and the rack 16 are in good meshing, the telescopic cylinder 9 is connected normally, the pneumatic system has been preset and tested. When introducing sewage, open the inlet valve to introduce the sewage to be treated into the designated area of the water tank 11. According to the treatment requirements, activate the telescopic cylinder 9 through the control system. The telescopic movement of the telescopic cylinder 9 will drive the rack 16 to slide within the chute plate 10. Through the rotation of the gear 12, finally adjust the position of the nozzle guide base 17 and the nozzle direction. Ensure that the nozzle is facing the area to be treated. After the treatment is completed, close the sewage inlet, open the clean water inlet, introduce clean water into the other side water tank area, prepare for flushing or subsequent treatment, start the nozzle, and through precise control of the water flow direction and intensity of the nozzle, perform efficient coke cleaning operations. According to needs, adjust the nozzle position and spraying mode in real time through the control system.

[0041] Although the embodiments of the present application have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A rapid switching device for sewage and purified water in a decoking system, comprising a water tank (11), characterized in that: On both sides of the water tank (11), there are support seats (13). On the support seats (13), there are bracket mounting seats. Between the bracket mounting seats, there is a bracket guide plate (5). On the bracket guide plate (5), there is a rotating hole, and a nozzle guide seat (17) is rotatably connected in the rotating hole. Above the outer side surface of the nozzle guide seat (17), there is a rotating shaft corresponding to the rotating hole. The front rotating shaft is sleeved with a gear (12), and the gear (12) meshes with a rack group arranged on the front side surface of the bracket guide plate (5). At both ends of the rack (16) in the rack group, there are extended shafts. The extended shafts pass through a connecting support plate (19) arranged on one side of the bracket guide plate (5) and are connected to the telescopic end of a telescopic cylinder (9) arranged on the connecting support plate (19).

2. The rapid switching device for sewage and purified water of a decoking system according to claim 1, characterized in that: The support seat (13) includes a lower bottom plate (1), a column support (2) and an upper support plate (6). On both sides of the upper surface of the lower bottom plate (1), there are column supports (2). The upper support plate (6) is located at the upper end of the column support (2). The support seat is arranged on the column support (2) through fasteners.

3. The rapid switching device for sewage and purified water of a decoking system according to claim 1, characterized in that: The bracket mounting seat includes a support frame plate (3), a lower pressing support plate (4) and an intermediate bracket plate (7). The intermediate bracket plate (7) is installed on the column support (2). On the upper surface of the intermediate bracket plate (7), there is a support frame plate (3). The support frame plate (3) is located between the lower pressing support plates (4). Fasteners pass through the lower pressing support plates (4) to fix the support frame plate (3) on the intermediate bracket plate (7).

4. A rapid switching device for sewage and purified water of a decoking system according to claim 1, characterized in that: On the bracket guide plate (5), there is an arc-shaped sliding groove (15), and the arc-shaped sliding groove (15) is correspondingly arranged with guide shafts (14) arranged on both sides of the nozzle guide seat (17).

5. A rapid switching device for sewage and purified water of a coke cleaning system according to claim 1, characterized in that: The rack group includes a side support plate (18), a sliding groove plate (10) and a rack (16). The side support plate (18) is connected to one side of the bracket guide plate (5) through fasteners. On the upper surface of the side support plate (18), there is a sliding groove plate (10), and the rack (16) is slidably connected in the sliding groove plate (10).

6. The rapid switching device for sewage and purified water of a decoking system according to claim 3, characterized in that: On one side of the intermediate bracket plate (7), there is a locking clamp seat (8). The locking clamp seat (8) passes through the intermediate bracket plate (7) and fixes the intermediate bracket plate (7) on the outer side surface of the column support (2).

Images