Steel ladle castable crushing processing equipment
By designing a ladle castable crushing equipment that includes crushing processing components and vacuuming components, the problems of existing equipment are solved, and efficient crushing and clean production are achieved.
Patent Information
- Application Number
- CN202421972446.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing ladle castable crushing and processing equipment is inefficient during the crushing process, and it is impossible to effectively separate products of different particle sizes. In addition, dust pollution is serious, resulting in environmental pollution.
A ladle castable crushing and processing equipment is designed, including crushing and processing components and vacuuming components. The operation of the motor and vacuuming machine is controlled by the controller to realize crushing and dust collection, use arc screens to separate products of different particle sizes, and reduce dust through water pipes to treat dust.
It improves the crushing efficiency, realizes the separation of products of different particle sizes, effectively prevents environmental pollution, and ensures the cleanliness of the crushing process.
Smart Images

Figure CN223056293U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ladle castables, in particular to a crushing and processing device for ladle castables. Background Technique
[0002] Ladle castable is a kind of unshaped refractory material, mainly used for the inner lining of ladles. It needs to have good thermal shock resistance, high-temperature strength and wear resistance. During the production process, the crushing and processing of castables may be involved.
[0003] When the existing crushing and processing equipment for ladle castables is performing crushing and processing work, it can only perform preliminary crushing on the ladle castables and then replace the crusher for secondary crushing, and it cannot separate products of different particle sizes. At the same time, a large amount of dust will be generated during the crushing and processing of ladle castables. If it is not recycled, it will cause environmental pollution, and it is urgent to improve this. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a crushing and processing device for ladle castables, which has the advantages of good crushing effect, dust collection and prevention of environmental pollution, and solves the problems raised in the above background technique.
[0005] The utility model provides the following technical scheme: A crushing and processing device for ladle castables, including a support frame, the outer wall of the support frame is fixedly assembled with a base, the top of the base is provided with a crushing and processing component, one side outer wall of the base is provided with a dust collection component, a collection box is installed on the other side outer wall of the base, the top of the support frame is clamped with a feeding hopper, the top of the feeding hopper is installed with a top cover through bolts, the outer wall of the feeding hopper is respectively installed with a feed hopper and a controller, and the inner wall of the feeding hopper is fixedly assembled with an arc-shaped screen.
[0006] As a preferred technical scheme of the utility model, the crushing and processing component includes a motor, the power output shaft of the motor is fixedly assembled with a driving wheel, one end of the outer wall of the driving wheel is sleeved with one end of a belt, the other end of the belt is sleeved with a driven wheel, and the outer wall of the driven wheel is fixedly installed with a rotating shaft.
[0007] As a preferred technical scheme of the utility model, one end of the rotating shaft close to the driven wheel is sleeved with a first disc, the other end of the rotating shaft is sleeved with a second disc, a feeding groove is opened on the outer wall of the second disc, a crushing roller is installed between the first disc and the second disc, and a dust-proof cover is sleeved on the outer wall of the driving wheel.
[0008] As a preferred technical solution of the present utility model, the motor is electrically connected to the controller. The motor is fixedly installed on the top of the base. The area of the feeding groove is smaller than that of the feeding hopper. There are four crushing rollers, and the four crushing rollers are evenly installed between the first disc and the second disc.
[0009] As a preferred technical solution of the present utility model, the dust suction assembly includes a dust collection box. The inner wall of the dust collection box is provided with a dust suction pipe. A dust suction machine is installed on the outer wall of the dust suction pipe. A water pipe connection groove is opened on the outer wall of the dust collection box close to the collection box. A sealing cover is rotatably connected to the outer wall of the water pipe connection groove.
[0010] As a preferred technical solution of the present utility model, the dust suction machine is electrically connected to the controller. One end of the dust suction pipe is located inside the dust collection box, and the other end of the dust suction pipe is located inside the feeding hopper.
[0011] Compared with the prior art, the present utility model has the following beneficial effects:
[0012] 1. For this ladle castable crushing and processing equipment, by the controller emitting a signal, the dust suction machine can start to work. Thus, the dust suction machine can adsorb the dust generated on the inner wall of the feeding hopper to the inner wall of the dust suction pipe through the dust suction machine, and the dust will fall to the inner wall of the dust collection box through the dust suction pipe. And during this process, dust reduction treatment can be carried out by inserting a water pipe into the inner wall of the water pipe connection groove, so that the adsorbed dust can be located at the bottom of the inner wall of the dust collection box, making the device have an effective dust collection measure during the crushing process and effectively preventing environmental pollution problems.
[0013] 2. For this ladle castable crushing and processing equipment, by the controller emitting a signal, the motor can start to work. Thus, the motor can drive the driven wheel to rotate through the belt, and the crushing rollers can rotate due to their positions between the first disc and the second disc, so that the crushing rollers can effectively crush the ladle castable. And after crushing, the arc-shaped screen can separate the crushed ladle castable into products of different particle sizes. The qualified ones will fall to the inner wall of the collection box, and the remaining ones can continue to be processed by secondary crushing inside the feeding hopper, making the crushing effect better. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a three-dimensional structure schematic diagram of the present utility model;
[0015] Figure 2 is a schematic diagram of the structure on the other side of the present utility model;
[0016] Figure 3 is a sectional structure schematic diagram of the present utility model;
[0017] Figure 4Schematic diagram of the crushing and processing component structure of the present utility model;
[0018] Figure 5 Schematic diagram of the dust collection component structure of the present utility model.
[0019] In the figure: 1, support frame; 2, base; 3, crushing and processing component; 4, dust collection component; 5, feeding hopper; 6, top cover; 7, feed hopper; 8, controller; 9, collection box; 10, arc-shaped screen;
[0020] 301, motor; 302, driving wheel; 303, belt; 304, driven wheel; 305, rotating shaft; 306, disc one; 307, disc two; 308, feeding chute; 309, crushing roller; 310, dust-proof cover;
[0021] 401, dust collection box; 402, dust suction pipe; 403, dust suction machine; 404, water pipe connection groove; 405, sealing cover. Specific implementation mode
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] Please refer to Figure 1 - Figure 5 , a ladle castable crushing and processing device, including a support frame 1, a base 2 is fixedly assembled on the outer wall of the support frame 1, a crushing and processing component 3 is arranged on the top of the base 2, a dust collection component 4 is arranged on one outer wall of the base 2, a collection box 9 is installed on the other outer wall of the base 2, a feeding hopper 5 is clamped on the top of the support frame 1, a top cover 6 is installed on the top of the feeding hopper 5 through bolts, a feed hopper 7 and a controller 8 are respectively installed on the outer wall of the feeding hopper 5, and an arc-shaped screen 10 is fixedly assembled on the inner wall of the feeding hopper 5;
[0024] With the above structure, through the setting of the arc-shaped screen 10 and the position characteristics of the installation of the arc-shaped screen 10, it can be known that the arc-shaped screen 10 can screen the crushed materials, so that the arc-shaped screen 10 can separate ladle castables of different particle sizes after crushing.
[0025] In a preferred implementation mode, the crushing and processing component 3 includes a motor 301, a driving wheel 302 is fixedly assembled on the power output shaft of the motor 301, one end of a belt 303 is sleeved on the outer wall of the driving wheel 302, the other end of the belt 303 is sleeved on a driven wheel 304, and a rotating shaft 305 is fixedly installed on the outer wall of the driven wheel 304;
[0026] In a preferred embodiment, one end of the rotating shaft 305 close to the driven wheel 304 is sleeved with a first disc 306, and the other end of the rotating shaft 305 is sleeved with a second disc 307. A feeding groove 308 is formed on the outer wall of the second disc 307. A crushing roller 309 is installed between the first disc 306 and the second disc 307. A dust-proof cover 310 is sleeved on the outer wall of the driving wheel 302;
[0027] In a preferred embodiment, the motor 301 is electrically connected to the controller 8. The motor 301 is fixedly installed on the top of the base 2. The area of the feeding groove 308 is smaller than the area of the feeding hopper 7. The number of the crushing rollers 309 is four, and the four crushing rollers 309 are evenly installed between the first disc 306 and the second disc 307;
[0028] With the above structure, by the controller 8 emitting a signal, the motor 301 can be enabled to start working, so that the motor 301 can drive the driven wheel 304 to rotate through the belt 303, and the crushing roller 309 can rotate due to its position between the first disc 306 and the second disc 307, so that the crushing roller 309 can effectively crush the ladle castable.
[0029] In a preferred embodiment, the dust suction assembly 4 includes a dust collection box 401. A dust suction pipe 402 is provided on the inner wall of the dust collection box 401. A dust suction machine 403 is installed on the outer wall of the dust suction pipe 402. A water pipe connection groove 404 is formed on the outer wall of the dust collection box 401 close to the collection box 9. A sealing cover 405 is rotatably connected to the outer wall of the water pipe connection groove 404;
[0030] In a preferred embodiment, the dust suction machine 403 is electrically connected to the controller 8. One end of the dust suction pipe 402 is located inside the dust collection box 401, and the other end of the dust suction pipe 402 is located inside the feeding hopper 5;
[0031] With the above structure, by the controller 8 emitting a signal, the dust suction machine 403 can be enabled to start working, so that the dust suction machine 403 can adsorb the dust generated on the inner wall of the feeding hopper 5 to the inner wall of the dust suction pipe 402 through the dust suction machine 403, and the dust falls to the inner wall of the dust collection box 401 through the dust suction pipe 402. And in this process, dust reduction treatment can be carried out by inserting a water pipe into the inner wall of the water pipe connection groove 404, so that the adsorbed dust can be located at the bottom of the inner wall of the dust collection box 401.
[0032] Working principle: When using this device, first pour the ladle castable that needs to be crushed into the inner wall of the feeding hopper 7, and make it enter the inside of the blanking hopper 5 through the feeding trough 308. At this time, the controller 8 can emit a signal to make the motor 301 start to work. Thus, the motor 301 can drive the driven wheel 304 to rotate through the belt 303, and the crushing roller 309 can rotate due to its position between the first disc 306 and the second disc 307, so that the crushing roller 309 can effectively crush the ladle castable. After crushing, the arc-shaped screen 10 can separate the crushed ladle castable into products of different particle sizes. The qualified ones will fall to the inner wall of the collection box 9, and the remaining ones can continue to be processed by secondary crushing inside the blanking hopper 5. During this process, the dust collector 403 can start to work, so that the dust generated on the inner wall of the blanking hopper 5 can be adsorbed by the dust collector 403 to the inner wall of the dust suction pipe 402 and fall to the inner wall of the dust collection box 401 through the dust suction pipe 402. During this process, dust reduction treatment can be carried out by inserting a water pipe into the inner wall of the water pipe connection groove 404, so that the adsorbed dust can be located at the bottom of the inner wall of the dust collection box 401, which can effectively ensure that the surrounding environment is clean when the ladle castable is crushed and processed.
[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A ladle casting material crushing and processing device, comprising a support frame (1), characterized in that: The outer wall of the support frame (1) is fixedly equipped with a base (2). A crushing and processing assembly (3) is provided on the top of the base (2). A dust suction assembly (4) is provided on one outer wall of the base (2). A collection box (9) is installed on the other outer wall of the base (2). A feeding hopper (5) is clamped on the top of the support frame (1). A top cover (6) is installed on the top of the feeding hopper (5) through bolts. A feeding hopper (7) and a controller (8) are respectively installed on the outer wall of the feeding hopper (5). An arc-shaped screen (10) is fixedly assembled on the inner wall of the feeding hopper (5).
2. The ladle castable crushing and processing equipment according to claim 1, characterized in that: The crushing and processing assembly (3) includes a motor (301). A driving wheel (302) is fixedly assembled on the power output shaft of the motor (301). One end of a belt (303) is sleeved on the outer wall of the driving wheel (302). The other end of the belt (303) is sleeved on a driven wheel (304). A rotating shaft (305) is fixedly installed on the outer wall of the driven wheel (304).
3. The ladle castable crushing and processing equipment according to claim 2, characterized in that: A first disc (306) is sleeved on one end of the rotating shaft (305) close to the driven wheel (304). A second disc (307) is sleeved on the other end of the rotating shaft (305). A feeding groove (308) is formed on the outer wall of the second disc (307). A crushing roller (309) is installed between the first disc (306) and the second disc (307). A dust-proof cover (310) is sleeved on the outer wall of the driving wheel (302).
4. A ladle castable crushing and processing device according to claim 3, characterized in that: The motor (301) is electrically connected to the controller (8). The motor (301) is fixedly installed on the top of the base (2). The area of the feeding groove (308) is smaller than the area of the feeding hopper (7). The number of the crushing rollers (309) is four, and the four crushing rollers (309) are evenly installed between the first disc (306) and the second disc (307).
5. A ladle casting material crushing and processing device according to claim 1, characterized in that: The dust suction assembly (4) includes a dust collection box (401). A dust suction pipe (402) is provided on the inner wall of the dust collection box (401). A dust suction machine (403) is installed on the outer wall of the dust suction pipe (402). A water pipe connection groove (404) is formed on one outer wall of the dust collection box (401) close to the collection box (9). A sealing cover (405) is rotatably connected to the outer wall of the water pipe connection groove (404).
6. A ladle casting material crushing and processing device according to claim 5, characterized in that: The dust suction machine (403) is electrically connected to the controller (8). One end of the dust suction pipe (402) is located on the inner wall of the dust collection box (401), and the other end of the dust suction pipe (402) is located on the inner wall of the feeding hopper (5).