Machine tool machining water cooling device
By installing atomization nozzle at the bottom of the machine tool spindle, the flow rate of coolant and gas is controlled to generate high-speed water mist, the problem of large water consumption of the machine tool water cooling device is solved, efficient heat dissipation and water resource conservation are achieved, and the company's operating costs are reduced.
Patent Information
- Application Number
- CN202421939801.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing machine tool water cooling devices consume a lot of water resources during processing, resulting in an increase in water usage costs and an increase in sewage treatment costs, especially in areas with tight water resources or high prices, which increase the operating costs of enterprises.
Multiple atomization nozzles are installed at the bottom end of the machine tool spindle, connected to the pipeline through an annular connecting plate, combined with the induction sensor and control panel, the flow rate of coolant and high-pressure gas is controlled, and high-speed water mist is generated to cool down and reduce the amount of water used.
It improves heat dissipation efficiency, saves water resources, reduces water bills and sewage treatment costs, and ensures effective cooling effect of workpieces and tools.
Smart Images

Figure CN223057319U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water cooling, and particularly relates to a water cooling device for machine tool processing. Background Art
[0002] During the high-speed and high-precision machining process of a numerically controlled machine tool, a large amount of heat will be generated, and a water cooling device is required to control the temperature inside the machine tool to ensure machining accuracy and the stability of the machine tool.
[0003] The water cooling device consumes a large amount of water during operation, especially in a high-temperature environment. This increases the cost of using water resources, and with the increase in water consumption, it directly leads to an increase in water usage costs. Especially in areas where water resources are relatively scarce or water prices are high, this impact is more obvious. In addition to water usage costs, a large amount of water consumption also means an increase in sewage treatment costs. Especially in areas where strict emission standards need to be met, the sewage treatment cost may be even higher, increasing the operating cost of the enterprise.
[0004] Therefore, it is necessary to invent a water cooling device for machine tool processing to solve the above problems. Content of the Utility Model
[0005] To solve the deficiencies of the prior art, the purpose of the utility model is to provide a water cooling device for machine tool processing, which solves the problems that a large amount of water needs to be consumed during actual use, with the increase in water consumption, it directly leads to an increase in water usage costs, and the sewage treatment cost may be even higher, increasing the operating cost of the enterprise.
[0006] To achieve the above objectives, the utility model adopts the following technical solutions:
[0007] A water cooling device for machine tool processing includes a machine tool body and a machine tool spindle. A plurality of atomizing nozzles are detachably installed at the bottom end of the machine tool spindle. The plurality of atomizing nozzles are commonly connected to an annular connecting plate. One end of the annular connecting plate is connected to a pipeline for conveying a cooling liquid. An induction sensor for controlling the switch of the atomizing nozzles is arranged outside the machine tool body.
[0008] As a preferred solution of the utility model, a water cooling storage space is arranged inside the machine tool body. A water storage tank for storing a cooling liquid is arranged inside the water cooling storage space, and a compressed gas cylinder is also arranged inside the water cooling storage space.
[0009] As a preferred solution of the utility model, the water storage tank is filled with a coolant. One end of the water storage tank is connected to a three-way pipe through a pipeline. An adjusting gear for adjusting the flow rate of the coolant is arranged at the pipeline connection end of the three-way pipe and the water storage tank.
[0010] As a preferred embodiment of the present utility model, one end of the compressed gas cylinder is connected to a pressure pump through a pipeline, the pipeline is connected to the other end of a three-way pipe through the pressure pump, and an adjusting gear for adjusting the gas flow rate is provided at the connection end of the three-way pipe and the pipeline where the compressed gas cylinder is located.
[0011] As a preferred embodiment of the present utility model, the three-way pipe is installed on a support frame, a driving gear for controlling the rotation of the adjusting gear is provided on one side of the three-way pipe, the pipeline where the output end of the three-way pipe is located is communicated with an annular connecting plate, and an electromagnetic closing valve for closing the coolant flow is provided at the output end of the three-way pipe.
[0012] As a preferred embodiment of the present utility model, a plurality of atomizing nozzles are installed at one end of a nozzle mounting plate, connecting rods are provided at multiple corners of the nozzle mounting plate, and the nozzle mounting plate is installed at the bottom end of a machine tool spindle through the connecting rods.
[0013] As a preferred embodiment of the present utility model, a control panel is further provided outside the machine tool body, and the control panel can be used to control the rotation of multiple driving gears and to control the closing of the electromagnetic closing valve after receiving the output signal of an induction sensor.
[0014] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:
[0015] In the present utility model, by installing a plurality of atomizing nozzles at the bottom end of the machine tool spindle, the purpose of cooling the workpiece is achieved. By controlling the rotation of the adjusting gear through the driving gear, the flow rates of the coolant and the high-pressure gas are controlled, and high-speed atomized water mist is used to cool the workpiece. Since the water mist particles are fine and numerous, the evaporation speed is fast and the coverage range is wide, so it can cover the heat dissipation surface more widely, improve the heat dissipation efficiency. At the same time, compared with direct water flow, the amount of water required for the evaporation of the water mist is less, which helps to save water resources. The atomizing nozzles are annularly arranged outside the tool, which can ensure the cooling effect on the workpiece and the tool. Description of the Drawings
[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 It is a schematic diagram of the partial sectional structure of the machine tool body of the present utility model;
[0018] Figure 3 It is a schematic diagram of the structure of the atomizing nozzle of the present utility model;
[0019] Figure 4 It is a schematic diagram of the internal structure of the water-cooled storage space of the present utility model.
[0020] Description of the reference numerals: 1, machine tool body; 2, control panel; 3, induction sensor; 4, machine tool spindle; 5, nozzle mounting plate; 6, pipeline; 7, water-cooled storage space; 8, water storage tank; 9, compressed gas cylinder; 10, pressure pump; 11, driving gear; 12, adjusting gear; 13, electromagnetic closing valve; 14, tee; 15, atomizing nozzle; 16, connecting rod; 17, annular connecting plate. Detailed implementation manners
[0021] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention, and cannot be used to limit the protection scope of the present invention.
[0022] The present invention provides a water-cooling device for machine tool processing as shown in Figures 1-4 Figure 10, which includes a machine tool body 1 and a machine tool spindle 4. A plurality of atomizing nozzles 15 are detachably installed at the bottom end of the machine tool spindle 4. The plurality of atomizing nozzles 15 are commonly connected to an annular connecting plate 17. One end of the annular connecting plate 17 is connected to a pipeline 6 for conveying a cooling liquid. An induction sensor 3 for controlling the on-off of the atomizing nozzles 15 is arranged on the outer side of the machine tool body 1. The inside of the annular connecting plate 17 is communicated with each atomizing nozzle 15 to ensure that the cooling liquid can be evenly sprayed out by the plurality of atomizing nozzles 15.
[0023] A water-cooled storage space 7 is arranged inside the machine tool body 1. A water storage tank 8 for storing a cooling liquid is arranged inside the water-cooled storage space 7. A compressed gas cylinder 9 is also arranged inside the water-cooled storage space 7. By mixing the cooling liquid with air, high-speed water mist is produced, so as to achieve the purpose of better water-cooling and temperature reduction.
[0024] The water storage tank 8 is filled with a cooling liquid. One end of the water storage tank 8 is connected to a tee 14 through a pipeline 6. An adjusting gear 12 for adjusting the flow rate of the cooling liquid is arranged at the connection end of the pipeline 6 of the tee 14 and the water storage tank 8. By controlling the flow rate of the cooling liquid, it is avoided that the liquid ratio is too high and the air is not enough to fully disperse the water droplets, which may cause the water mist particles to be larger and not fine enough, affecting the cooling effect.
[0025] One end of the compressed gas cylinder 9 is connected to a pressure pump 10 through a pipeline 6. The pipeline 6 is connected to the other end of the tee 14 through the pressure pump 10. An adjusting gear 12 for adjusting the gas flow rate is arranged at the connection end of the pipeline 6 of the tee 14 and the compressed gas cylinder 9. By controlling the flow rate of the gas, it is avoided that due to too high an air ratio, the water mist may be too dispersed, which will instead reduce the effective range and the heat dissipation efficiency.
[0026] The tee 14 is installed on the support frame. One side of the tee 14 is provided with a driving gear 11 for controlling the rotation of the adjusting gear 12. The pipeline 6 where the output end of the tee 14 is located is communicated with the annular connecting plate 17. An electromagnetic closing valve 13 for closing the coolant flow is arranged at the output end of the tee 14. By controlling the rotation of different driving gears 11 through the control panel 2, the intelligent control of the high-speed water mist is realized, ensuring the best working effect for a long time.
[0027] A plurality of the atomizing nozzles 15 are installed at one end of the nozzle mounting plate 5. Connecting rods 16 are arranged at multiple corners of the nozzle mounting plate 5. The nozzle mounting plate 5 is installed at the bottom end of the machine tool spindle 4 through the connecting rods 16. Through the arrangement of the nozzle mounting plate 5, the spraying directions of the plurality of atomizing nozzles 15 are effectively fixed, the control difficulty is reduced, and the working platform and the workpiece are ensured to be cooled evenly and comprehensively.
[0028] A control panel 2 is further arranged on the outer side of the machine tool body 1. The control panel 2 can be used to control the rotation of a plurality of driving gears 11 and to control the closing of the electromagnetic closing valve 13 after receiving the output signal of the induction sensor 3. The induction sensor 3 is arranged at the hatch of the machine tool body 1. When it is detected that the hatch is opened, the electromagnetic closing valve 13 is controlled to close to prevent the large water mist from splashing onto the staff.
[0029] In this utility model, by installing a plurality of atomizing nozzles 15 at the bottom end of the machine tool spindle 4, the purpose of cooling the workpiece is achieved. By controlling the rotation of the adjusting gear 12 through the driving gear 11, the flow rates of the coolant and the high-pressure gas are controlled, and the high-speed water mist is used to cool the workpiece. Due to the small and numerous water mist particles, the high-speed water mist has a fast evaporation speed and a wide coverage range. Therefore, it can cover the heat dissipation surface more widely, improve the heat dissipation efficiency. At the same time, compared with direct water flow, the amount of water required for the evaporation of the water mist is less, which helps to save water resources. The atomizing nozzles 15 are annularly arranged outside the tool, which can ensure the cooling effect on the workpiece and the tool.
[0030] The above is only the preferred embodiment of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and deformations can be made, and these improvements and deformations should also be regarded as the protection scope of the present utility model.
Claims
1. A water-cooling device for machine tool processing, characterized in that: It includes a machine tool body (1) and a machine tool spindle (4). A plurality of atomizing nozzles (15) are detachably installed at the bottom end of the machine tool spindle (4). The plurality of atomizing nozzles (15) are commonly connected to an annular connecting plate (17). One end of the annular connecting plate (17) is connected to a pipe (6) for conveying a cooling liquid. An induction sensor (3) for controlling the on / off of the atomizing nozzles (15) is arranged on the outer side of the machine tool body (1).
2. The water cooling device for machine tool processing according to claim 1, wherein: A water-cooled storage space (7) is arranged inside the machine tool body (1). A water storage tank (8) for storing a cooling liquid is arranged inside the water-cooled storage space (7). A compressed gas cylinder (9) is also arranged inside the water-cooled storage space (7).
3. The water cooling device for machine tool processing according to claim 2, characterized in that: The water storage tank (8) is filled with a coolant. One end of the water storage tank (8) is connected to a three-way pipe (14) through a pipe (6). An adjusting gear (12) for adjusting the flow rate of the coolant is arranged at the connection end of the pipe (6) of the three-way pipe (14) and the water storage tank (8).
4. The water cooling device for machine tool processing according to claim 3, characterized in that: One end of the compressed gas cylinder (9) is connected to a pressure pump (10) through a pipe (6). The pipe (6) is connected to the other end of the three-way pipe (14) through the pressure pump (10). An adjusting gear (12) for adjusting the gas flow rate is arranged at the connection end of the pipe (6) of the three-way pipe (14) and the compressed gas cylinder (9).
5. The water-cooling device for machine tool processing according to claim 4, characterized in that: The three-way pipe (14) is installed on a support frame. A driving gear (11) for controlling the rotation of the adjusting gear (12) is arranged on one side of the three-way pipe (14). The pipe (6) where the output end of the three-way pipe (14) is located is communicated with the annular connecting plate (17). An electromagnetic closing valve (13) for closing the flow of the coolant is arranged at the output end of the three-way pipe (14).
6. The water cooling device for machine tool processing according to claim 1, characterized in that: The plurality of atomizing nozzles (15) are installed at one end of a nozzle mounting plate (5). Connecting rods (16) are arranged at multiple corners of the nozzle mounting plate (5). The nozzle mounting plate (5) is installed at the bottom end of the machine tool spindle (4) through the connecting rods (16).
7. The water-cooling device for machine tool processing according to claim 1, characterized in that: A control panel (2) is also arranged on the outer side of the machine tool body (1). The control panel (2) can be used to control the rotation of a plurality of driving gears (11) and to control the closing of the electromagnetic closing valve (13) after receiving the output signal of the induction sensor (3).