Corner grinding device for thin-wall flywheel shell
By designing the corner grinding device of the thin-wall flywheel housing, and using components such as lifting tables, sliders and dust collectors, the problem of stable clamping and burr recovery during grinding of the thin-wall flywheel housing is solved, and the equipment protection and effective collection of burrs are achieved.
Patent Information
- Application Number
- CN202422429175.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-10-08
AI Technical Summary
In the prior art, when the thin-walled flywheel shell is polished, the large burr particles are easy to clean, but the fine burr debris are easy to adhere to the surface of the processing table or the inside of the mechanical joint, causing equipment wear.
A corner grinding device for thin-walled flywheel housing is designed, using components such as lifting table, slider, grinder, dust collector and air blow cooling pipe. The combination of slider and positioning shell is used to achieve stable clamping of the flywheel housing, and the burr debris is recovered by using the air pump and dust collector, combining the inclined plate and the sliding groove structure to prevent the burr from splashing again.
The stable clamping of the flywheel housing during the grinding process is achieved, which avoids equipment wear and effectively recovers and collects burr debris, reducing equipment wear and burr splash.
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Figure CN223057355U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flywheel housing grinding, in particular to a corner grinding device for a thin-walled flywheel housing. Background Art
[0002] The flywheel housing of a heavy-duty engine is generally made of cast iron, which is not easy to deform. It bears the mass of the transmission and serves as a power transmission fulcrum. During use, due to factors such as gravity, external forces, and irregular vibrations, it will inevitably suffer from cracks. The common crack positions of the flywheel housing mostly occur in the upper part, that is, starting from the upper stud hole of the left starter bearing hole to the right timing inspection hole, and presenting a curved crack; some also appear in the plane weak areas, such as the contact surface between the cylinder block and the transmission housing.
[0003] When the thin-walled flywheel housing is polished, the burrs are of different sizes. The large burrs are relatively large in granular form and can be removed by a broom or a blowing gun later. However, the small burr debris is relatively small and is easy to adhere to the surface of the processing table or inside some mechanical joints. Multiple frictions will cause wear and tear on the mechanical equipment. Content of the Utility Model
[0004] Therefore, the technical problem to be solved by the utility model is to overcome the situation in the prior art that when the thin-walled flywheel housing is polished, the burrs are of different sizes. The large burrs are relatively large in granular form and can be removed by a broom or a blowing gun later. However, the small burr debris is relatively small and is easy to adhere to the surface of the processing table or inside some mechanical joints. Multiple frictions will cause wear and tear on the mechanical equipment.
[0005] To solve the above technical problem, the utility model provides a corner grinding device for a thin-walled flywheel housing, which includes a lifting table, a slider and a second slider movably sleeved on the outer surface of the top of the lifting table, a grinding machine fixedly installed on the inner wall surface of the top of the lifting table, and a dust collection box fixedly installed at the edge position of the top of the lifting table. The output end of the lifting table is fixedly connected with a lapping processing table, and a first chute movably lapped on the bottom surface of the slider is opened on the top surface of the lapping processing table; docking blocks are arranged on the outer surfaces of the tops of the slider and the second slider, a positioning sleeve is fixedly connected to the inner wall surface of the docking block, a semi-circular lapping table board is arranged on the inner wall surface of the positioning sleeve on the outer surface of the top of the slider, a groove is opened on the surface of the positioning sleeve, an elastic wire is fixedly connected to the inner wall surface of the groove, a sliding column movably sleeved on the inner wall surface of the groove is fixedly connected to one end of the elastic wire, and a pressing soft block is fixedly connected to one end of the sliding column.
[0006] In an embodiment of the present utility model, limiting blocks are fixedly connected to the inner wall surfaces on the upper and lower sides of the groove, and sliding grooves II which are movably sleeved on the outer surface of the limiting blocks are formed on the upper and lower surfaces of the sliding column.
[0007] In an embodiment of the present utility model, docking grooves are provided on the outer surface of the docking block, and semi-circular docking grooves are formed on the inner wall surface of the positioning sleeve on the outer side of the top of the second slider.
[0008] In an embodiment of the present utility model, second blowers are respectively fixedly installed on the top surfaces of the slider and the second slider, and a blowing and cooling pipe which is arranged on the outer surface of the heightening support block is fixedly connected to the output end of the second blower.
[0009] In an embodiment of the present utility model, one end of the blowing and cooling pipe penetrates through the heightening support block and extends to the middle position of the positioning sleeve.
[0010] In an embodiment of the present utility model, a chip inlet hole is formed on the top surface of the dust collection box, a centralized box is movably sleeved on the inner wall surface of the dust collection box, and a sliding groove III is formed on the inner wall surface of the centralized box.
[0011] In an embodiment of the present utility model, a sloping plate is fixedly connected to the inner wall surface of the centralized box and at the top edge position of the sliding groove III, a semi-circular groove is provided on the bottom surface of the sliding groove III, and a hollow soft block which is arranged at the top edge position of the semi-circular groove is fixedly connected to one side surface of the sloping plate.
[0012] In an embodiment of the present utility model, a first blower is fixedly installed at one edge position of the top of the lifting platform, a blowing pipe is fixedly connected to the output end of the first blower, and an air extraction pipe which is arranged on the top surface of the dust collection box is fixedly installed on the outer surface of the lifting platform, and one ends of the air extraction pipe and the blowing pipe extend to the outer edge position of the output end of the grinding machine.
[0013] The above technical solution of the present utility model has the following advantages compared with the prior art:
[0014] A corner grinding device for a thin-walled flywheel housing according to the present utility model. When processing the thin-walled flywheel housing, the thin-walled flywheel housing is placed on the top surface of the semi-circular lapping platen. At the same time, the slider and the second slider are moved oppositely on the surface of the first chute at the middle position of the lapping processing table, so as to clamp the thin-walled flywheel housing onto the inner side wall surface of the docking block. At the same time, the extrusion soft block on the outer surface of the positioning sleeve is softly attached to the surface of the thin-walled flywheel housing, thereby increasing the anti-slip force between the extrusion soft block and the surface of the thin-walled flywheel housing. At the same time, it can elastically buffer the slight vibration of the thin-walled flywheel housing during grinding, and avoid the high-frequency vibration during grinding of the thin-walled flywheel housing from causing loosening and then falling off between the thin-walled flywheel housing and the clamping device. The sliding column on the inner side wall surface of the positioning sleeve slides telescopically on the inner side wall surface of the groove, compresses and fits the surfaces of thin-walled flywheel housings with different sizes and shapes. At the same time, the elastic wires on the inner side wall surface of the groove elastically push the sliding column, so that the extrusion soft block can be closely attached to the surface of the thin-walled flywheel housing. The elastic push of multiple elastic wires can effectively prevent the thin-walled flywheel housing from shaking during grinding.
[0015] A corner grinding device for a thin-walled flywheel housing according to the present utility model. When the thin-walled flywheel housing is fixed on the top surface of the slider, the lifting table is used to raise the lapping processing table. At the same time, a grinding machine is used to polish and grind the thin-walled flywheel housing inside the slider. When polishing and grinding the thin-walled flywheel housing, at the same time, an air extraction pipe is used to recover and divert some burr debris floating in the air into the dust collection box. Along with the recovery of the floating burr debris, it is avoided that when the thin-walled flywheel housing is polished and ground, the burrs are of different sizes. The large burrs are relatively large in granular shape and can be cleaned later by a broom or a blowing gun. However, the small burr debris is relatively small and is easy to adhere to the surface of the processing table or inside some mechanical joints. Multiple frictions will cause wear of the mechanical equipment.
[0016] A corner grinding device for a thin-walled flywheel housing according to the present utility model. When the air extraction pipe is used to divert the ground burr debris into the dust collection box, the inclined plate is used to compress and limit the incoming air, so that the air flow can only flow in the gap between the third chute and the inclined plate. At the same time, the semi-circular groove on the bottom surface of the third chute is used to drain and push the downward air flow upward, so that the burr debris stays and splashes inside the dust collection box. Under the action of the narrow space between the inclined plate and the semi-circular groove and the air flow, it is greatly reduced that the burr debris inside the dust collection box will flow back and be discharged again along the narrow space between the inclined plate and the semi-circular groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to make the content of the present utility model easier to be clearly understood, the following further detailed description of the present utility model is given according to the specific embodiments of the present utility model and in conjunction with the attached drawings.
[0018] Figure 1 is the three-dimensional view of the present utility model;
[0019] Figure 2 is the sectional three-dimensional view of the lifting platform in the present utility model;
[0020] Figure 3 is the three-dimensional view of the slider in the present utility model;
[0021] Figure 4 is the sectional three-dimensional view of the slider in the present utility model;
[0022] Figure 5 is the sectional three-dimensional view of the positioning sleeve housing in the present utility model;
[0023] Figure 6 is the sectional three-dimensional view of the dust collection box in the present utility model;
[0024] Explanation of the reference numerals in the drawings of the specification: 11, lifting platform; 111, lapping processing table; 112, chute one; 113, fan one; 114, blowing pipe; 115, air extraction pipe; 12, slider; 121, heightening support block; 122, docking block; 123, docking groove; 124, fan two; 125, blowing and cooling pipe; 126, positioning sleeve housing; a1, groove; a2, elastic wire; a3, limiting block; a4, sliding column; a5, chute two; a6, extrusion soft block; 127, semi-circular lapping table board; 128, second slider; 129, semi-circular docking groove; 13, grinding machine; 14, dust collection box; 141, centralized box; 142, chip inlet; 143, chute three; 144, semi-circular groove; 145, inclined plate; 146, hollow soft block. Specific embodiments
[0025] The following further description of the present utility model is given in conjunction with the attached drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and be able to implement it, but the embodiments cited do not limit the present utility model.
[0026] Refer to Figure 1 - Figure 6As shown, the utility model is a thin-wall flywheel shell edge grinding device, comprising a lifting platform 11 and a slider 12 and a second slider 128 movably sleeved on the top outer surface of the lifting platform 11, a grinder 13 fixedly mounted on the top inner wall of the lifting platform 11, a dust box 14 fixedly mounted on the top edge of the lifting platform 11, an overlapped processing table 111 is fixedly connected to the output end of the lifting platform 11, and a slide groove 112 movably overlapped on the bottom surface of the slider 12 is provided on the top surface of the overlapped processing table 111; the slider 12 and A docking block 122 is provided on the outer surface of the top of the second slider 128, a positioning sleeve 126 is fixedly connected to the inner wall of the docking block 122, a semicircular overlapping table 127 is provided on the inner wall of the positioning sleeve 126 on the outer surface of the top of the slider 12, a groove a1 is provided on the surface of the positioning sleeve 126, an elastic wire a2 is fixedly connected to the inner wall of the groove a1, a sliding column a4 movably sleeved on the inner wall of the groove a1 is fixedly connected to one end of the elastic wire a2, and an extrusion soft block a6 is fixedly connected to one end of the sliding column a4;
[0027] When processing the thin-walled flywheel shell, the thin-walled flywheel shell is placed on the top surface of the semicircular overlapping table 127, and the slider 12 and the second slider 128 are moved simultaneously on the surface of the slide groove 112 at the middle position of the overlapping processing table 111, so that the thin-walled flywheel shell is clamped to the inner wall surface of the docking block 122, and the extrusion soft block a6 on the outer surface of the positioning sleeve 126 is softly attached to the surface of the thin-walled flywheel shell, thereby increasing the anti-slip force between the extrusion soft block a6 and the surface of the thin-walled flywheel shell, and at the same time, the thin-walled flywheel shell can be polished to prevent the slight vibration of the thin-walled flywheel shell. Elastic buffering can prevent the high-frequency vibration of the thin-walled flywheel shell during further grinding, which may cause loosening and subsequent falling off between the thin-walled flywheel shell and the clamping device; the sliding column a4 on the inner wall of the positioning sleeve 126 can be telescopically slid on the inner wall of the groove a1 to compress and fit the surfaces of thin-walled flywheel shells of different sizes and shapes, and at the same time, the elastic wire a2 on the inner wall of the groove a1 can elastically push the sliding column a4, so that the extruded soft block a6 can be tightly fitted on the surface of the thin-walled flywheel shell. The elastic push of multiple elastic wires a2 can effectively prevent the thin-walled flywheel shell from shaking during further grinding.
[0028] Reference Figure 1 - Figure 5As shown, in an embodiment of the present utility model, limiting blocks a3 are fixedly connected to the inner wall surfaces on the upper and lower sides of the groove a1. Slide grooves a5 that are movably sleeved on the outer surface of the limiting block a3 are provided on the upper and lower surfaces of the slide column a4. A docking groove 123 is provided on the outer surface of the docking block 122. A semi-circular docking groove 129 is provided on the inner wall surface of the positioning sleeve 126 on the outer surface of the top of the second slider 128. Air blowers 124 are respectively fixedly installed on the top surfaces of the slider 12 and the second slider 128. A blowing and cooling pipe 125 is fixedly connected to the output end of the air blower 124 and is provided on the outer surface of the heightening support block 121. One end of the blowing and cooling pipe 125 passes through the heightening support block 121 and extends to the middle position of the positioning sleeve 126. An air blower 113 is fixedly installed at the edge position on one side of the top of the lifting platform 11. A blowing pipe 114 is fixedly connected to the output end of the air blower 113. An air extraction pipe 115 is fixedly installed on the outer surface of the lifting platform 11 and is provided on the top surface of the dust collection box 14. The air extraction pipe 115 and one end of the blowing pipe 114 extend to the outer edge position of the output end of the grinding machine 13;
[0029] When the thin-walled flywheel housing is fixed on the top surface of the slider 12, the lifting platform 11 is used to lift the overlapping processing table 111. At the same time, the grinding machine 13 is used to polish the thin-walled flywheel housing inside the slider 12. When polishing the thin-walled flywheel housing, the air extraction pipe 115 is used to recover and guide some burr debris floating in the air into the dust collection box 14. Along with the recovery of the floating burr debris, it is avoided that when the thin-walled flywheel housing is polished, the burrs are of different sizes. The large burrs are relatively large in granular shape and can be cleaned by a broom or a blowing gun later. However, the small burr debris is relatively small and is easy to adhere to the surface of the processing table or inside some mechanical joints. Multiple frictions will cause wear of the mechanical equipment.
[0030] Refer to Figure 1 - Figure 2 and Figure 6 As shown, in an embodiment of the present utility model, a chip inlet hole 142 is provided on the top surface of the dust collection box 14. A concentration box 141 is movably sleeved on the inner wall surface of the dust collection box 14. A slide groove 143 is provided on the inner wall surface of the concentration box 141. An inclined plate 145 is fixedly connected to the inner wall surface of the concentration box 141 and at the top edge position of the slide groove 143. A semi-circular groove 144 is provided on the bottom surface of the slide groove 143. A hollow soft block 146 is fixedly connected to one side surface of the inclined plate 145 and is provided at the top edge position of the semi-circular groove 144;
[0031] When the exhaust pipe 115 is used to guide the burrs and debris that are polished into the dust box 14, the inclined plate 145 is used to compress and limit the incoming air, so that the airflow can only flow in the gap between the slide groove three 143 and the inclined plate 145. At the same time, the semicircular groove 144 on the bottom surface of the slide groove three 143 is used to guide and push the downward airflow upward, so that the burrs and debris stay and splash inside the dust box 14, and then through the narrow space between the inclined plate 145 and the semicircular groove 144 and the push of the airflow, the burrs and debris inside the dust box 14 are greatly reduced and will not flow back and be discharged along the narrow space between the inclined plate 145 and the semicircular groove 144.
[0032] Working principle: Place the thin-walled flywheel shell on the top surface of the semicircular overlap table 127, and at the same time, cooperate with the slider 12 and the second slider 128 to move simultaneously on the surface of the slide groove 112 at the middle position of the overlap processing table 111, so that the thin-walled flywheel shell is clamped on the inner wall surface of the docking block 122, and at the same time, cooperate with the extrusion soft block a6 on the outer surface of the positioning sleeve 126 to softly fit on the surface of the thin-walled flywheel shell, thereby increasing the anti-slip force between the extrusion soft block a6 and the surface of the thin-walled flywheel shell, and at the same time, the thin-walled flywheel shell can be clamped on the inner wall surface of the docking block 122. The body elastically buffers the slight vibration of the thin-walled flywheel shell during grinding; the sliding column a4 on the inner wall of the positioning sleeve 126 is telescopically slid on the inner wall of the groove a1 to compress and fit the surface of the thin-walled flywheel shell of different sizes and shapes, and the elastic wire a2 on the inner wall of the groove a1 is elastically pushed to the sliding column a4, so that the extrusion soft block a6 can be tightly fitted on the surface of the thin-walled flywheel shell. The elastic push of multiple elastic wires a2 can effectively prevent the thin-walled flywheel shell from shaking during grinding;
[0033] When the thin-walled flywheel shell is fixed on the top surface of the slider 12, the overlapping processing table 111 is raised in cooperation with the lifting platform 11, and the thin-walled flywheel shell inside the slider 12 is polished and grinded in cooperation with the grinder 13. When the thin-walled flywheel shell is polished and grinded, the fan 113 is used to inject gas into the inside of the air pipe 114, and the flowing gas will blow up the burrs and debris on the top surface of the overlapping processing table 111, and at the same time, the exhaust pipe 115 is used to recover some burrs and debris floating in the air and guide them into the dust box 14 to be recovered along with the scattered burrs and debris.
[0034] Obviously, the above embodiments are merely examples for clear explanation and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from them are still within the protection scope of the invention of the utility model.
Claims
1. An edge grinding device for a thin-walled flywheel housing, comprising a lifting table (11), a slider (12) and a second slider (128) movably sleeved on the outer surface of the top of the lifting table (11), a grinding machine (13) fixedly installed on the inner wall surface of the top of the lifting table (11), and a dust collection box (14) fixedly installed at the edge position of the top of the lifting table (11), characterized in that: A la salida del elevador (11) está conectado rigidamente una mesa de soldadura de procesamiento (111), y en la superficie superior de la mesa de soldadura de procesamiento (111) está abierto un surco de guía uno (112) que se ajusta activamente a la superficie inferior de la barra deslizante (12); en la superficie lateral exterior superior de la barra deslizante (12) y de la segunda barra deslizante (128) está dispuesto un bloque de empalme (122), y en la pared lateral interior del bloque de empalme (122) está conectado rigidamente una carcasa de posicionamiento (126). En la pared lateral interior de la carcasa de posicionamiento (126) en la superficie lateral exterior superior de la barra deslizante (12) está dispuesta una placa de empalme semicircular (127). En la superficie de la carcasa de posicionamiento (126) está abierto un surco (a1), y en la pared lateral interior del surco (a1) está conectado rigidamente un hilo elástico (a2). En un extremo del hilo elástico (a2) está conectado rigidamente un poste deslizante (a4) que se ajusta activamente a la pared lateral interior del surco (a1), y en un extremo del poste deslizante (a4) está conectado rigidamente un bloque blando de compresión (a6).
2. The corner grinding device for a thin-walled flywheel housing according to claim 1, characterized in that: En las paredes lateral superior e inferior del surco (a1) están conectados rigidamente bloques de limitación (a3), y en las superficies superior e inferior del poste deslizante (a4) están abiertos surcos de guía dos (a5) que se ajustan activamente a la superficie lateral exterior de los bloques de limitación (a3).
3. The corner grinding device for a thin-walled flywheel housing according to claim 2, wherein: En la superficie lateral exterior del bloque de empalme (122) está dispuesto un surco de empalme (123), y en la pared lateral interior de la carcasa de posicionamiento (126) en la superficie lateral exterior superior de la segunda barra deslizante (128) está abierto un surco de empalme semicircular (129).
4. The corner grinding device for a thin-walled flywheel housing according to claim 3, characterized in that: En la superficie superior de la barra deslizante (12) y de la segunda barra deslizante (128) están montados rigidamente ventiladores dos (124) respectivamente, y en la salida del ventilador dos (124) está conectado rigidamente un tubo de enfriamiento por soplado (125) que se dispone en la superficie lateral exterior del soporte de elevación (121).
5. The corner grinding device for a thin-walled flywheel housing according to claim 4, characterized in that: Un extremo del tubo de enfriamiento por soplado (125) atraviesa el soporte de elevación (121) y se extiende hasta la posición central de la carcasa de posicionamiento (126).
6. The corner grinding device for a thin-walled flywheel housing according to claim 1, wherein: En la superficie superior de la caja de recogida de polvo (14) está abierto un orificio de entrada de virutas (142), y en la pared lateral interior de la caja de recogida de polvo (14) está ajustado activamente un depósito central (141). En la pared lateral interior del depósito central (141) está abierto un surco de guía tres (143).
7. An edge grinding device for a thin-walled flywheel housing according to claim 6, characterized in that: En la pared lateral interior del depósito central (141) y en la posición de borde superior del surco de guía tres (143) está conectado rigidamente una placa inclinada (145). En la superficie inferior del surco de guía tres (143) está dispuesto un surco semicircular (144), y en una superficie lateral de la placa inclinada (145) está conectado rigidamente un bloque blando hueco (146) que se dispone en la posición de borde superior del surco semicircular (144).
8. The corner grinding device for a thin-walled flywheel housing according to claim 1, characterized in that: En el extremo de borde lateral de un lado superior del elevador (11) está montado rigidamente un ventilador uno (113), y en la salida del ventilador uno (113) está conectado rigidamente un tubo de soplado (114). En la superficie lateral exterior del elevador (11) está montado rigidamente un tubo de extracción de aire (115) que se dispone en la superficie superior de la caja de recogida de polvo (14), y un extremo del tubo de extracción de aire (115) y del tubo de soplado (114) se extiende hasta la posición de borde exterior de la salida de la esmeriladora (13).