Jacketed pipe welding seam polishing tool

By integrating motor-driven fan blades and filters into the jacketed tube weld grinding tool, the dust pollution problem is solved, and the integration of dust removal and grinding is achieved, reducing costs.

CN223057365UActive Publication Date: 2025-07-04CHINA NAT CHEM ENG NO 7 CONSTR
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Patent Information

Application Number
CN202422235196.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-04
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing jacketed tube weld grinding tools lack a vacuum cleaner mechanism, which causes dust to pollute the environment in all directions, and the tools with vacuum cleaner function are costly.

Method used

A grinding tool with motor drive is designed, combining grinding discs and fan blades to rotate the fan blades through the motor to generate suction force, absorb dust generated by grinding, and collect it in a concentrated manner into the filter screen to achieve integrated dust removal and grinding.

Benefits of technology

It realizes effective absorption of dust during the polishing process, avoids environmental pollution, and reduces the production cost of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a jacketed pipe welding seam polishing tool which comprises a machine shell, a motor is fixed in the machine shell, a first rotating shaft is fixed to the output end of the motor, a first bevel gear is fixed to the end of the first rotating shaft, and a second rotating shaft is rotationally installed at the bottom of the machine shell through a bearing. According to the jacketed pipe welding seam grinding tool, the grinding disc can be driven to rotate by starting the motor, so that the grinding disc can grind a jacketed pipe welding seam, the motor can also drive fan blades to rotate at the same time, suction force is generated at a dust collection hole, and the dust collection hole is driven to rotate; according to the dust removal and grinding device, dust generated by grinding is absorbed, the absorbed dust can be collected into a second filter screen in a centralized mode, the dust is prevented from scattering into the environment of a working place, dust removal and grinding operation can be completed only through motor driving, and the manufacturing cost of the device is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of weld grinding, in particular to a clamping sleeve weld grinding tool. Background Technique

[0002] The clamping sleeve is used for pipelines with media such as prepolymers, polymers, EG steam and oligomers. After the welding at the butt joint of the clamping sleeve is completed, a grinding tool is required for grinding treatment.

[0003] However, the existing clamping sleeve weld grinding tools generally do not have a dust suction mechanism, resulting in the scattering of dust generated during grinding and polluting the environment of the workplace. Some have a dust suction mechanism, but a vacuum cleaner needs to be installed on the workpiece to be ground, resulting in high manufacturing costs.

[0004] In view of the above problems, there is an urgent need to innovate and design on the basis of the original clamping sleeve weld grinding tool. Content of the Utility Model

[0005] The purpose of the utility model is to provide a clamping sleeve weld grinding tool to solve the problems put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A clamping sleeve weld grinding tool, including a machine shell, a motor is fixed inside the machine shell, a first rotating shaft is fixed at the output end of the motor, a first bevel gear is fixed at the end of the first rotating shaft, the bottom of the machine shell is rotatably installed with a second rotating shaft through a bearing, a second bevel gear is fixed inside the machine shell at the upper end of the second rotating shaft, one side at the top of the second bevel gear is meshed and connected with the bottom of one side of the first bevel gear, and a grinding disc is fixed at the lower end of the second rotating shaft below the machine shell;

[0007] A first fixing cover is fixed at the bottom of the machine shell, the grinding disc is located inside the first fixing cover, an inner cavity is opened inside the side of the first fixing cover, a dust suction hole is opened at the bottom of the inner cavity, a first hard pipe is fixedly penetrated at the top of the inner cavity, a second fixing cover is fixed at the top of the machine shell, a third rotating shaft is rotatably installed through a bearing at the top of the machine shell, a third bevel gear is fixed inside the machine shell at the lower end of the third rotating shaft, one side at the bottom of the third bevel gear is meshed and connected with the top of one side of the first bevel gear, a fan blade is fixed on the outer wall at the upper end of the third rotating shaft inside the second fixing cover, a corrugated pipe is arranged at one side of the bottom of the second fixing cover, a docking cover is arranged at the end of the corrugated pipe, the docking cover is threadedly connected with the end of the first hard pipe, a first filter screen is clamped inside the docking cover, the top of the first filter screen is mutually attached to the end of the first hard pipe, and the bottom of the first filter screen is located inside the corrugated pipe.

[0008] Preferably, a handle is fixed to one end of the casing, and an anti-slip sleeve is fixed to the outer wall of the handle.

[0009] Preferably, a control button is fixed to the top of the casing. A power cord is provided on the motor, and the power cord passes through the inside of the casing and the handle and is provided with a plug at the end.

[0010] Preferably, the central axes of the second rotating shaft, the grinding disc, the first fixing cover and the inner cavity coincide with each other, and the dust suction holes are equally angularly distributed about the central axis of the grinding disc.

[0011] Preferably, a second rigid tube is provided at the top of the second fixing cover. The top of the second rigid tube is threadedly connected to a top cover, and a second filter screen is fixed to the middle of the top cover.

[0012] Preferably, the top of the first filter screen is designed in an annular structure, and the bottom of the first filter screen is designed in a tubular structure.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: for this clamp sleeve weld grinding tool, by starting the motor, the grinding disc can be driven to rotate, so that the grinding disc can grind the clamp sleeve weld. At the same time, the motor can also drive the fan blades to rotate, so that suction is generated at the dust suction holes, and the dust generated by grinding is absorbed. Moreover, the absorbed dust can be centrally collected inside the second filter screen, preventing the dust from spreading into the working environment. And only by driving the motor, the dust removal and grinding operations can be completed, reducing the manufacturing cost of the device.

[0014] The bottom of the first filter screen is designed in a tubular structure, increasing the area for the first filter screen to filter dust and reducing the frequency of cleaning the first filter screen.

[0015] Rotate the docking cover. Since the docking cover is threadedly connected to the first rigid tube, the docking cover and the first rigid tube are separated, and the first filter screen can be poured out from the inside of the docking cover, thus facilitating the disassembly of the first filter screen for cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a front sectional structure schematic diagram of the present utility model;

[0017] Figure 2 is of the present utility model Figure 1 an enlarged structure schematic diagram at A in;

[0018] Figure 3 is a top view distribution structure schematic diagram of the dust suction holes of the present utility model;

[0019] Figure 4 is a top view installation structure schematic diagram of the docking cover of the present utility model;

[0020] Figure 5Schematic diagram of the first filter screen structure of the present utility model;

[0021] Figure 6 Schematic diagram of the bottom view of the top cover of the present utility model.

[0022] In the figure: 1, machine housing; 2, motor; 3, first rotating shaft; 4, first bevel gear; 5, second rotating shaft; 6, second bevel gear; 7, grinding disc; 8, first fixed cover; 9, inner cavity; 10, dust suction hole; 11, first rigid tube; 12, second fixed cover; 13, corrugated tube; 14, docking cover; 15, first filter screen; 16, third rotating shaft; 17, third bevel gear; 18, fan blade; 19, second rigid tube; 20, top cover; 21, second filter screen; 22, control button; 23, handle; 24, power transmission line; 25, plug. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-6 , the present utility model provides a technical solution: a clamping sleeve weld grinding tool, including a machine housing 1, a motor 2 is fixed inside the machine housing 1, the output end of the motor 2 is fixed with a first rotating shaft 3, the end of the first rotating shaft 3 is fixed with a first bevel gear 4, the bottom of the machine housing 1 is rotatably installed with a second rotating shaft 5 through a bearing, the upper end of the second rotating shaft 5 is located inside the machine housing 1 and is fixed with a second bevel gear 6, one side of the top of the second bevel gear 6 is meshed and connected with the bottom of one side of the first bevel gear 4, and the lower end of the second rotating shaft 5 is located below the machine housing 1 and is fixed with a grinding disc 7;

[0025] A first fixing cover 8 is fixed to the bottom of the casing 1. The grinding disc 7 is located inside the first fixing cover 8. An inner cavity 9 is formed inside the side of the first fixing cover 8. A dust suction hole 10 is formed at the bottom of the inner cavity 9. A first rigid tube 11 is fixedly penetrated through the top of the inner cavity 9. A second fixing cover 12 is fixed to the top of the casing 1. A third rotating shaft 16 is rotatably installed at the top of the casing 1 through a bearing. A third bevel gear 17 is fixed to the lower end of the third rotating shaft 16 inside the casing 1. One side at the bottom of the third bevel gear 17 is meshed and connected with the top of one side of the first bevel gear 4. A fan blade 18 is fixed to the outer wall at the upper end of the third rotating shaft 16 inside the second fixing cover 12. A bellows 13 is arranged at one side of the bottom of the second fixing cover 12. A docking cover 14 is arranged at the end of the bellows 13. The docking cover 14 is threadedly connected with the end of the first rigid tube 11. A first filter screen 15 is clamped inside the docking cover 14. The top of the first filter screen 15 is mutually attached to the end of the first rigid tube 11. The bottom of the first filter screen 15 is located inside the bellows 13.

[0026] A handle 23 is fixed to one end of the casing 1. An anti-slip sleeve is fixed to the outer wall of the handle 23, which is beneficial for the operator to hold and use.

[0027] A control button 22 is fixed to the top of the casing 1. A power transmission line 24 is arranged on the motor 2, and the power transmission line 24 penetrates through the inside of the casing 1 and the handle 23 and is provided with a plug 25. The control button 22 is electrically connected to the motor 2. The control button 22 controls the opening and closing of the motor 2. The power transmission line 24 and the plug 25 supply power to the motor 2.

[0028] The central axes of the second rotating shaft 5, the grinding disc 7, the first fixing cover 8 and the inner cavity 9 coincide with each other, and the dust suction holes 10 are equiangularly distributed about the central axis of the grinding disc 7, increasing the dust suction area so that the dust generated by the grinding disc 7 for grinding the weld seam can be absorbed.

[0029] A second rigid tube 19 is arranged at the top of the second fixing cover 12. The top of the second rigid tube 19 is threadedly connected with a top cover 20. A second filter screen 21 is fixed to the middle of the top cover 20, which is convenient for the second filter screen 21 to be disassembled and cleaned.

[0030] The top of the first filter screen 15 is designed as an annular structure, and the bottom of the first filter screen 15 is designed as a cylindrical structure, increasing the area of the first filter screen 15 for filtering dust and reducing the number of times of cleaning the first filter screen 15.

[0031] Working principle: When using this clamp sleeve weld grinding tool, first insert the plug 25 into the socket, then press the control button 22 to make the motor 2 powered on. Then the motor 2 drives the first bevel gear 4 to rotate through the first rotating shaft 3. Then the first bevel gear 4 drives the grinding disc 7 to rotate through the second bevel gear 6 and the second rotating shaft 5, so as to be able to grind the clamp sleeve weld;

[0032] When the first bevel gear 4 drives the second bevel gear 6 to rotate, the second bevel gear 6 can also drive the third bevel gear 17 to rotate. Then, the third bevel gear 17 drives the fan blade 18 to rotate through the third rotating shaft 16, so that the gas inside the second fixed cover 12 is discharged through the second rigid tube 19, making the inside of the second fixed cover 12 in a negative pressure state. Under the action of the pressure difference, the outside air and the dust generated by grinding enter the inside of the inner cavity 9 through the dust suction holes 10. Then, the air enters the inside of the second fixed cover 12 through the first rigid tube 11 and the corrugated tube 13, and is finally discharged through the second rigid tube 19, and the dust in the air is filtered by the first filter screen 15;

[0033] When the dust inside the first filter screen 15 needs to be cleaned, rotate the docking cover 14. Since the docking cover 14 is threadedly connected to the first rigid tube 11, the docking cover 14 and the first rigid tube 11 are separated, and the first filter screen 15 can be poured out from the inside of the docking cover 14 for cleaning.

[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A grinding tool for the weld of a jacketed pipe, comprising a machine housing (1), characterized in that: Inside the casing (1), a motor (2) is fixedly installed. At the output end of the motor (2), a first rotating shaft (3) is fixedly installed. At the end of the first rotating shaft (3), a first bevel gear (4) is fixedly installed. At the bottom of the casing (1), a second rotating shaft (5) is rotatably installed through a bearing. At the upper end of the second rotating shaft (5) inside the casing (1), a second bevel gear (6) is fixedly installed. One side at the top of the second bevel gear (6) is meshed and connected with one side at the bottom of the first bevel gear (4). At the lower end of the second rotating shaft (5) below the casing (1), a grinding disc (7) is fixedly installed. At the bottom of the casing (1), a first fixed cover (8) is fixedly installed. The grinding disc (7) is located inside the first fixed cover (8). Inside the side of the first fixed cover (8), a cavity (9) is formed. At the bottom of the cavity (9), a dust suction hole (10) is formed. At the top of the cavity (9), a first rigid pipe (11) is fixedly installed through. At the top of the casing (1), a second fixed cover (12) is fixedly installed. At the top of the casing (1), a third rotating shaft (16) is rotatably installed through a bearing. At the lower end of the third rotating shaft (16) inside the casing (1), a third bevel gear (17) is fixedly installed. One side at the bottom of the third bevel gear (17) is meshed and connected with one side at the top of the first bevel gear (4). On the outer wall at the upper end of the third rotating shaft (16) inside the second fixed cover (12), a fan blade (18) is fixedly installed. At one side of the bottom of the second fixed cover (12), a corrugated pipe (13) is arranged. At the end of the corrugated pipe (13), a docking cover (14) is arranged. The docking cover (14) is threadedly connected with the end of the first rigid pipe (11). Inside the docking cover (14), a first filter screen (15) is clamped. The top of the first filter screen (15) is mutually attached to the end of the first rigid pipe (11). The bottom of the first filter screen (15) is located inside the corrugated pipe (13).

2. The grinding tool for the weld of the jacketed pipe according to claim 1, characterized in that: At one end of the casing (1), a handle (23) is fixedly installed. On the outer wall of the handle (23), an anti-slip sleeve is fixedly installed.

3. The grinding tool for the weld of the jacket pipe according to claim 2, wherein: At the top of the casing (1), a control button (22) is fixedly installed. On the motor (2), a power cord (24) is arranged, and the power cord (24) passes through the inside of the casing (1) and the handle (23) and is provided with a plug (25).

4. A kind of grinding tool for the weld of the jacketed pipe according to claim 1, characterized in that: The central axes of the second rotating shaft (5), the grinding disc (7), the first fixed cover (8) and the cavity (9) coincide with each other, and the dust suction holes (10) are equally angularly distributed with respect to the central axis of the grinding disc (7).

5. A grinding tool for the weld of a jacketed pipe according to claim 1, characterized in that: At the top of the second fixed cover (12), a second rigid pipe (19) is arranged. At the top of the second rigid pipe (19), a top cover (20) is threadedly connected. In the middle of the top cover (20), a second filter screen (21) is fixedly installed.

6. The grinding tool for the weld of the jacketed pipe according to claim 1, wherein: The top of the first filter screen (15) is designed as an annular structure, and the bottom of the first filter screen (15) is designed as a cylindrical structure.