Surface treatment device for aluminum profile machining
By designing a surface treatment device for aluminum profile processing, the single-time comprehensive polishing of aluminum profiles and debris collection are achieved, which solves the complex operation problems in the existing technology and improves the efficiency and environmental protection of the equipment.
Patent Information
- Application Number
- CN202422130469.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-01
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-01
AI Technical Summary
The prior art cannot achieve one-time comprehensive polishing of aluminum profiles, resulting in increased operational complexity.
A surface treatment device for processing aluminum profiles is designed. Through the cooperation of transmission components, polishing felt wheels and collection components, a one-time comprehensive polishing of aluminum profiles is achieved, and grinding chips are collected through the fan and filter structure.
It realizes one-time comprehensive polishing of aluminum profiles, reduces operating steps, reduces operating complexity, and effectively collects and cleanses of grinding, extends the service life of the equipment and reduces environmental pollution.
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Figure CN223057423U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile surface processing, in particular to a surface treatment device for aluminum profile processing. Background Technique
[0002] Aluminum profile surface processing technologies include various methods, such as anodic oxidation, spraying, electrophoretic coating, mechanical polishing, etc. Anodic oxidation is a common method, which forms an oxide film on the aluminum surface to increase its hardness and corrosion resistance. Spraying and electrophoretic coating are used to coat aluminum profiles with different colors and protective layers. Mechanical polishing can make the aluminum surface smooth and bright. These technologies are widely used in industries such as construction, automotive, and aerospace to improve the aesthetics, durability, and functionality of aluminum profiles.
[0003] After retrieval, the Chinese patent publication number: CN220555032U discloses a wire drawing device for aluminum profile surface treatment, including a bottom plate. A first motor is installed on the inner side of the bottom plate, a screw rod is installed at the output end of the first motor, a guide rod is installed on the other side inside the bottom plate, an aluminum profile clamping and fixing mechanism is installed at the center position inside the bottom plate, and side plates are installed on the upper side of the bottom plate. By setting the aluminum profile clamping and fixing mechanism, this mechanism can facilitate the clamping and fixing of aluminum profiles, thereby facilitating subsequent wire drawing treatment of aluminum profiles. In addition, by setting a sliding rod and a sliding groove in this mechanism, the stability of the sliding process of the clamping plate can be improved. By setting a wire drawing wheel moving mechanism, the stability of the moving process of the wire drawing wheel can be improved, so as to ensure that the wire drawing of aluminum profiles can be more accurate, thereby improving the wire drawing efficiency of aluminum profiles.
[0004] The beneficial effect mentioned in the above patent specification is that "by setting a sliding rod and a sliding groove in this mechanism, the stability of the sliding process of the clamping plate can be improved". Although the above patent improves the stability of the sliding process of the clamping plate, in the specific use process, it is impossible to achieve a one-time comprehensive polishing of the aluminum profile, which leads to more operation steps for the staff to adjust or change the position of the aluminum profile, etc., increasing the operation complexity. Therefore, a surface treatment device for aluminum profile processing is proposed to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a surface treatment device for aluminum profile processing, aiming to improve the problem that in the prior art, it is impossible to achieve a one-time comprehensive polishing of the aluminum profile, which leads to more operation steps for the staff to adjust or change the position of the aluminum profile, etc., increasing the operation complexity.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A surface treatment device for aluminum profile processing, including a table body. On the left side of the top of the table body, a transmission component is fixedly connected. On the left side of the front end of the inner wall of the table body, a second motor is fixedly connected. The driving end of the second motor is fixedly connected with a worm. On the left side of the inner wall of the table body, a special-shaped frame is fixedly connected. On the right side of the inner wall of the table body, a special-shaped block is fixedly connected. On the adjacent sides of the special-shaped frame and the special-shaped block, a plurality of polishing felt wheels are rotatably connected. On the left side of the rear polishing felt wheel, a second driven pulley is rotatably connected. On the left side of the top polishing felt wheel, a third driven pulley is rotatably connected. Inside the front polishing felt wheel, a main shaft is fixedly connected. On the left side of the outside of the main shaft, a second main pulley is rotatably connected. On the left side of the second main pulley, a worm gear is fixedly connected. The worm and the worm gear are meshed. Outside the second main pulley, a second belt is sleeved. The outside of the second driven pulley and the third driven pulley are both sleeved inside the inner wall of the second belt. On the rear side of the top of the table body, a collection component is fixedly connected.
[0008] Further, the transmission component includes a support column. The bottom end of the support column is fixedly connected to the left side of the top of the table body. Inside the support column, a first motor is fixedly connected. The driving end of the first motor is fixedly connected with a first main pulley. Outside the first main pulley, a first belt is sleeved. On both sides of the top of the table body, two support blocks are fixedly connected. On the front end of the right front support block, a first driven pulley is rotatably connected. The inner wall of the first belt is sleeved outside the first driven pulley. On the rear end of the first driven pulley, a conveying roller is rotatably connected. On both the left and right sides of the top of the table body, two limiting plates are fixedly connected.
[0009] Further, the collection component includes a blower. The bottom end of the blower is fixedly connected to the left rear part of the top of the table body. Inside the blower, a filter screen is detachably connected. On both the left and right sides inside the blower, a groove is provided. Inside the groove, a button is slidably connected. Outside the button, a limiting disc is fixedly connected. Inside the groove, a first spring is provided. On both the left and right inner walls of the filter screen, a clamping block is rotatably connected. The clamping block and the groove are in a clamping relationship. On the adjacent sides of the two clamping blocks, a limiting block is slidably connected. Inside both the left and right sides of the filter screen, a second spring is provided.
[0010] Further, the rear end of the first main pulley is rotatably connected to the front end of the left front support block. The conveying roller is rotatably connected to the adjacent sides of the two support blocks.
[0011] Further, the left side of the worm is rotatably connected to the left rear side of the inner wall of the table body. The right side of the main shaft is rotatably connected to the inner wall of the special-shaped block.
[0012] Further, one end of the first spring is fixedly connected to one side of the inner wall of the groove, and the other end of the first spring is fixedly connected to one side of the limiting disc.
[0013] Further, the outer part of the limit disk is slidably connected to the inner wall of the groove, and the outer part of the limit block is slidably connected to the inner wall of the filter screen.
[0014] Further, one side of the second spring is fixedly connected to one side of the inner wall of the filter screen, and the other end of the second spring is fixedly connected to one side of the limit block.
[0015] The utility model has the following beneficial effects:
[0016] 1. In the utility model, through the mutual cooperation of structures such as the special-shaped block, the polishing felt wheel, the secondary driven pulley, the tertiary driven pulley, and the main shaft, the one-time comprehensive polishing of the aluminum profile is realized, reducing the subsequent operation steps required by the staff, and achieving the purpose of reducing the operation complexity of this device.
[0017] 2. In the utility model, through the mutual cooperation of structures such as the blower, the filter screen, the groove, the button, and the limit disk, the effective collection of the debris generated during the grinding of the aluminum profile is realized, and at the same time, the filter screen inside can be quickly disassembled for cleaning or replacement to extend the service life of this blower, achieving the purpose of reducing environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a three-dimensional view of a surface treatment device for aluminum profile processing proposed by the utility model;
[0019] Figure 2 is a schematic structural view of the conveying roller of a surface treatment device for aluminum profile processing proposed by the utility model;
[0020] Figure 3 is a schematic structural view of the limit block of a surface treatment device for aluminum profile processing proposed by the utility model.
[0021] Legend Explanation:
[0022] 1. Table body; 2. Support column; 3. First motor; 4. First main pulley; 5. First belt; 6. Support block; 7. First secondary driven pulley; 8. Conveying roller; 9. Limit plate; 10. Second motor; 11. Worm; 12. Special-shaped frame; 13. Special-shaped block; 14. Polishing felt wheel; 15. Second secondary driven pulley; 16. Third secondary driven pulley; 17. Main shaft; 18. Second main pulley; 19. Worm gear; 20. Second belt; 21. Blower; 22. Filter screen; 23. Groove; 24. Button; 25. Limit disk; 26. First spring; 27. Clamping block; 28. Limit block; 29. Second spring; 30. Conveying pipe; 31. Waste bucket. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0024] Referring to Figure 1 - Figure 2 , an embodiment provided by the present invention: a surface treatment device for aluminum profile processing, including a table body 1. A transmission component is fixedly connected to the left side of the top end of the table body 1. The transmission component includes a support column 2. The bottom end of the support column 2 is fixedly connected to the left side of the top end of the table body 1. A first motor 3 is fixedly connected to the inner wall of the support column 2. Here, the support column 2 provides stable support for the first motor 3. The driving end of the first motor 3 is fixedly connected to a first main pulley 4. A first belt 5 is sleeved outside the first main pulley 4;
[0025] Referring to Figure 1 - Figure 2 , two support blocks 6 are fixedly connected to both sides of the top end of the table body 1. Here, when the first main pulley 4 rotates, it will drive the first belt 5 to rotate. The rear end of the first main pulley 4 is rotatably connected to the front end of the left front support block 6. A first driven pulley 7 is rotatably connected to the front end of the right front support block 6. The inner wall of the first belt 5 is sleeved outside the first driven pulley 7. Here, when the first belt 5 rotates, it will drive the first driven pulley 7 to rotate. The rear end of the first driven pulley 7 is rotatably connected to a conveying roller 8;
[0026] Referring to Figure 1 - Figure 2 , the conveying roller 8 is rotatably connected to the adjacent sides of the two support blocks 6. Two limiting plates 9 are fixedly connected to the left and right sides of the top end of the table body 1. Here, the limiting plates 9 are used to limit the forward movement of the aluminum profile. A second motor 10 is fixedly connected to the left front side of the inner wall of the table body 1. The driving end of the second motor 10 is fixedly connected to a worm 11. Here, when the second motor 10 rotates, it will drive the worm 11 to rotate. The left side of the worm 11 is rotatably connected to the left rear side of the inner wall of the table body 1. A special-shaped frame 12 is fixedly connected to the left side of the inner wall of the table body 1;
[0027] Referring to Figure 1 - Figure 2 , a special-shaped block 13 is fixedly connected to the right side of the inner wall of the table body 1. Here, the table body 1 provides support for the special-shaped frame 12 and the special-shaped block 13. A plurality of polishing felt wheels 14 are rotatably connected to the adjacent sides of the special-shaped frame 12 and the special-shaped block 13. A second driven pulley 15 is rotatably connected to the left side of the rear polishing felt wheel 14. Here, when the second driven pulley 15 rotates, it will drive the top polishing felt wheel 14 to rotate. A third driven pulley 16 is rotatably connected to the left side of the top polishing felt wheel 14. A main shaft 17 is fixedly connected to the inner wall of the front polishing felt wheel 14. The right side of the main shaft 17 is rotatably connected to the inner wall of the special-shaped block 13. Here, the special-shaped block 13 provides support for the main shaft 17;
[0028] Referring to Figure 1 - Figure 2 , on the left side of the outside of the main shaft 17, a second main pulley 18 is rotatably connected. On the left side of the second main pulley 18, a worm gear 19 is fixedly connected. The worm 11 is meshed with the worm gear 19. When the worm 11 rotates here, it will drive the worm gear 19 to rotate together. A second belt 20 is sleeved outside the second main pulley 18. The outside of the second driven pulley 15 and the third driven pulley 16 are both sleeved on the inner wall of the second belt 20. At the rear side of the top end of the table body 1, a collection assembly is fixedly connected. The collection assembly here is used to collect the debris generated during the grinding of the aluminum profile.
[0029] Referring to Figure 1 and Figure 3 , the bottom end of the fan 21 is fixedly connected to the rear side of the top end of the table body 1. A filter screen 22 is detachably connected to the inner wall of the fan 21. The filter screen 22 here can effectively intercept debris. On both the left and right sides inside the fan 21, grooves 23 are opened. A button 24 is slidably connected to the inner wall of the groove 23. The groove 23 here provides a stable sliding space for the button 24. A limiting disk 25 is fixedly connected to the outside of the button 24. The outside of the limiting disk 25 is slidably connected to the inner wall of the groove 23. A first spring 26 is arranged inside the groove 23. The first spring 26 here is used to cooperate with the limiting disk 25 to play a reset role.
[0030] Referring to Figure 3 , one end of the first spring 26 is fixedly connected to one side of the inner wall of the groove 23, and the other end of the first spring 26 is fixedly connected to one side of the limiting disk 25. The groove 23 and the limiting disk 25 here play a stable supporting role for the first spring 26. On both the left and right inner walls of the filter screen 22, a clamping block 27 is rotatably connected. The clamping block 27 is in a clamping relationship with the groove 23. On the adjacent sides of the two clamping blocks 27, a limiting block 28 is slidably connected. The limiting block 28 here is used to limit the movement range of the clamping block 27;
[0031] Referring to Figure 3 , the outside of the limiting block 28 is slidably connected to the inner wall of the filter screen 22. On both the left and right sides inside the filter screen 22, a second spring 29 is arranged. One side of the second spring 29 is fixedly connected to one side of the inner wall of the filter screen 22, and the other end of the second spring 29 is fixedly connected to one side of the limiting block 28. The filter screen 22 and the limiting block 28 here provide stable support for the second spring 29. The rear end of the fan 21 is fixedly connected to a conveying pipe 30. The other end of the conveying pipe 30 is fixedly connected to a waste bucket 31. The fan 21 here will absorb the debris and then convey it along the conveying pipe 30 to the inside of the waste bucket 31 for collection, facilitating the subsequent processing by the staff.
[0032] Working principle: When using this device, the staff can first place the aluminum profile to be polished between the two limit plates 9 on the left side of the top of the table body 1, and then start the motor 3 on the inner wall of the support column 2. At this time, the motor 3 will drive the main pulley 4 to rotate, because the outside of the main pulley 4 is covered with a belt 5, and the secondary pulley 7 is also covered on the inner wall of the belt 5, so the rotation of the main pulley 4 will further drive the belt 5 to rotate.
[0033] Thereby, the slave pulley 1 7 at the front end of the support block 6 is also driven to rotate, thereby driving the two conveying rollers 8 to rotate. At this time, the conveying roller 8 will drive the aluminum profile to move to the right along the slot of the limit plate 9. At this time, the motor 2 10 can continue to be started. At this time, the motor 2 10 will drive the worm 11 to rotate, and then drive the worm wheel 19 meshing therewith to rotate, thereby driving the slave pulley 2 15, the slave pulley 3 16, the main pulley 2 18 and the belt 20 to operate as a whole.
[0034] Then it drives the multiple polishing felt wheels 14 on the right side to rotate, so as to polish the surface of the aluminum profile. The special-shaped frame 12 here can not only play a supporting role, but also further limit the moving trajectory of the aluminum profile, so that it moves straight to the right. Then the aluminum profile will slowly pass through the inner wall of the special-shaped block 13 and further enter the slot on the adjacent side of the two limiting plates 9 on the right. When the aluminum profile moves out of this position, the polishing of the aluminum profile is completed. In the polishing process, there will be tiny debris or debris attached to the surface of the aluminum profile after polishing. At this time, it needs to be processed to ensure the aesthetics.
[0035] The fan 21 here will absorb the debris through the conveying pipe 30 into the waste bucket 31 for collection during the polishing process of the aluminum profile. However, after long-term use, a lot of debris will adhere to the surface of the filter 22. At this time, it is necessary to clean it to ensure efficient collection of debris. At this time, the button 24 can be pressed, and the button 24 will push the block 27 out of the engagement range of the fan 21. At this time, the filter 22 can be pulled out to clean it.
[0036] Then, during installation, first press the blocks 27 on both sides into the inside of the filter 22, then insert it, and wait for the blocks 27 to re-engage with the fan 21. The limit plate 25 here can prevent the button 24 from escaping from the range of movement of the groove 23. The same is true for the limit block 28 here. The spring 1 26 here serves a resetting role, and the spring 2 29 is to promote the engagement of the block 27 with the fan 21 during installation.
[0037] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A surface treatment device for aluminum profile processing, including a table body (1), characterized in that: A transmission component is fixedly connected to the left side of the top end of the table body (1). A second motor (10) is fixedly connected to the front left side of the inner wall of the table body (1). A worm (11) is fixedly connected to the driving end of the second motor (10). A special-shaped frame (12) is fixedly connected to the left side of the inner wall of the table body (1). A special-shaped block (13) is fixedly connected to the right side of the inner wall of the table body (1). A plurality of polishing felt wheels (14) are rotatably connected to the adjacent sides of the special-shaped frame (12) and the special-shaped block (13). A second driven pulley (15) is rotatably connected to the left side of the rear polishing felt wheel (14). A third driven pulley (16) is rotatably connected to the left side of the top polishing felt wheel (14). A main shaft (17) is fixedly connected to the inner wall of the front polishing felt wheel (14). A second main pulley (18) is rotatably connected to the left side of the outer part of the main shaft (17). A worm gear (19) is fixedly connected to the left side of the second main pulley (18). The worm (11) is in meshing connection with the worm gear (19). A second belt (20) is sleeved on the outer part of the second main pulley (18). The second driven pulley (15) and the third driven pulley (16) are both sleeved on the inner wall of the second belt (20). A collection component is fixedly connected to the rear side of the top end of the table body (1).
2. The surface treatment device for aluminum profile processing according to claim 1, characterized in that: The transmission component includes a support column (2). The bottom end of the support column (2) is fixedly connected to the left side of the top end of the table body (1). A first motor (3) is fixedly connected to the inner wall of the support column (2). A first main pulley (4) is fixedly connected to the driving end of the first motor (3). A first belt (5) is sleeved on the outer part of the first main pulley (4). Two support blocks (6) are fixedly connected to both sides of the top end of the table body (1). A first driven pulley (7) is rotatably connected to the front end of the front right support block (6). The inner wall of the first belt (5) is sleeved on the outer part of the first driven pulley (7). A conveying roller (8) is rotatably connected to the rear end of the first driven pulley (7). Two limiting plates (9) are fixedly connected to both the left and right sides of the top end of the table body (1).
3. A surface treatment device for aluminum profile processing according to claim 1, characterized in that: The collection component includes a blower (21). The bottom end of the blower (21) is fixedly connected to the rear side of the top end of the table body (1). A filter screen (22) is detachably connected to the inner wall of the blower (21). Grooves (23) are formed on both the left and right sides inside the blower (21). A button (24) is slidably connected to the inner wall of the groove (23). A limiting disc (25) is fixedly connected to the outer part of the button (24). A first spring (26) is arranged inside the groove (23). Clamping blocks (27) are rotatably connected to the inner walls on both the left and right sides of the filter screen (22). The clamping blocks (27) are in clamping connection with the grooves (23). A limiting block (28) is slidably connected to the adjacent side of the two clamping blocks (27). Second springs (29) are arranged inside both the left and right sides of the filter screen (22). A conveying pipe (30) is fixedly connected to the rear end of the blower (21). The other end of the conveying pipe (30) is fixedly connected to a waste bin (31).
4. The surface treatment device for aluminum profile processing according to claim 2, wherein: The rear end of the first main pulley (4) is rotatably connected to the front end of the support block (6) at the left front end, and the conveying roller (8) is rotatably connected to the adjacent sides of the two support blocks (6).
5. The surface treatment device for aluminum profile processing according to claim 1, wherein: The left side of the worm (11) is rotatably connected to the left side of the rear end of the inner wall of the table body (1), and the right side of the main shaft (17) is rotatably connected to the inner wall of the special-shaped block (13).
6. The surface treatment device for aluminum profile processing according to claim 3, wherein: One end of the first spring (26) is fixedly connected to one side of the inner wall of the groove (23), and the other end of the first spring (26) is fixedly connected to one side of the limit disc (25).
7. The surface treatment device for aluminum profile processing according to claim 3, characterized in that: The outer part of the limit disc (25) is slidably connected to the inner wall of the groove (23), and the outer part of the limit block (28) is slidably connected to the inner wall of the filter screen (22).
8. The surface treatment device for aluminum profile processing according to claim 3, wherein: One side of the second spring (29) is fixedly connected to one side of the inner wall of the filter screen (22), and the other end of the second spring (29) is fixedly connected to one side of the limit block (28).
Citation Information
Patent Citations
Aluminum profile surface treatment wire drawing device
CN220555032U