Coupler positioning tool

Through the design of the coupling positioning tool, the problem of manual scribe and low scribe efficiency of the coupling side plate and the positioning line of the shizi is solved, and rapid positioning and concentricity control are achieved, and the production efficiency and concentricity of the coupling are improved.

CN223057537UActive Publication Date: 2025-07-04HEBEI YUDE MASCH CO LTD
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Patent Information

Application Number
CN202422240290.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-04
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

In the prior art, the side plate and the positioning line of the coupling need to be manually marked on site, which is inefficient and difficult to ensure concentricity.

Method used

The coupling positioning tool is adopted, including side plate A, side plate B, outer clamping, inner clamping and side plate positioning components. Through clamping holes and spot welding reserved hole design, combined with the structure of mounting cylinders, limit cylinders and positioning cylinders, rapid positioning and concentricity control are achieved.

Benefits of technology

The coupling set efficiency is greatly improved, and the marking time is reduced, ensuring that the concentricity of the outer and inner silhouettes is within the tolerance range.

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Abstract

The utility model relates to the technical field of coupler assembly, and provides a coupler positioning tool which comprises a side plate A, a side plate B, an outer side aligning plate, an inner side aligning plate and a side plate positioning assembly, the side plate positioning assembly is used for positioning the side plate A and the side plate B, aligning holes are formed in the two ends of the outer side aligning plate and the two ends of the inner side aligning plate, and the side plate positioning assembly is used for positioning the side plate A and the side plate B. The side plate positioning assembly comprises a carrying cylinder, a limiting cylinder and a positioning cylinder, the limiting cylinder is arranged on one side of the carrying cylinder, the positioning cylinder is arranged at the end, away from the carrying cylinder, of the limiting cylinder, and the side plate positioning assembly further comprises a center shaft rod. By means of the technical scheme, the problem that in the prior art, site workers need to lofting and lineation on each side plate according to a drawing, the side plates and the positioning lines of the side plates and the positioning lines of the alignment pieces and the side plates are drawn in sequence, and the lineation efficiency is high is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coupler pairing, and specifically, to a positioning tooling for couplers. Background Art

[0002] At present, some products of couplings need to be made of sheet parts. When pairing the coupling pins and side plates, on-site workers need to lay out and mark lines on the side plates of each piece according to the drawings, and draw the positioning lines between the side plates and between the pins and the side plates in sequence. The efficiency of marking lines is very low. At the same time, when marking lines, the outer contour dimensions of each part are used as the reference for marking lines, and it is easy to cause the concentricity with the outer contour of the pins to exceed the tolerance when boring holes for the pins subsequently;

[0003] Based on this, we propose a positioning tooling for couplers. Content of the Utility Model

[0004] The utility model proposes a positioning tooling for couplers, which solves the problem in the related art that on-site workers need to lay out and mark lines on the side plates of each piece according to the drawings, and draw the positioning lines between the side plates and between the pins and the side plates in sequence, and the efficiency of marking lines is very low.

[0005] The technical solution of the utility model is as follows: The positioning tooling for couplers includes side plate A, side plate B, outer pin plate, inner pin plate and a side plate positioning component. The side plate positioning component is used to position side plate A and side plate B. Both ends of the outer pin plate and the inner pin plate are provided with pin holes, and a plurality of spot welding reserved holes are provided at both ends of each pin hole. The side plate positioning component includes a carrier cylinder, a limiting cylinder and a positioning cylinder. One side of the carrier cylinder is provided with a limiting cylinder, and the end of the limiting cylinder far away from the carrier cylinder is provided with a positioning cylinder.

[0006] Preferably, the side plate positioning component further includes a central shaft rod, a threaded section, a displacement frame and a stop arc plate. The central shaft rod is rotatably connected inside the carrier cylinder. Threaded sections are provided at both ends on the outside of the central shaft rod, and the thread directions of the two threaded sections are opposite. Displacement frames are threadedly connected to the outside of the two threaded sections. One end of the displacement frame is fixedly connected with a stop arc plate. Two placement grooves are provided on the outside of the limiting cylinder, and the two stop arc plates are respectively assembled inside the two placement grooves.

[0007] Preferably, the side plate positioning assembly further includes a positioning seat, a transmission shaft rod, a transmission bevel gear, a transmission screw rod, and a displacement push plate. A positioning seat is fixedly connected to the inner wall of the limiting cylinder. A transmission screw rod is rotatably connected to the bottom end of the positioning seat. A transmission shaft rod is also rotatably connected to the inside of the carrying cylinder. Transmission bevel gears are fixedly connected to the bottom end of the transmission shaft rod and one end of the transmission screw rod close to the transmission shaft rod, and the two transmission bevel gears are meshed. A displacement push plate is threadedly connected to the outside of the transmission screw rod. Limiting plates are fixedly connected to both ends inside the positioning cylinder. A displacement slide rod is slidably connected to the middle of the limiting plate. One end of the displacement slide rod is fixedly connected to a stress plate. A spiral spring is fixedly connected between the stress plate and the limiting plate. The end of the displacement slide rod away from the stress plate is fixedly connected to a positioning arc plate. Storage grooves are provided on both sides of the positioning cylinder, and the two positioning arc plates are respectively located inside the two storage grooves. One end of the displacement push plate close to the stress plate is fixedly connected to a pressing plate.

[0008] Preferably, the carrying cylinder, the limiting cylinder, and the positioning cylinder are integrally formed, and the diameters of the carrying cylinder, the limiting cylinder, and the positioning cylinder decrease in sequence.

[0009] Preferably, a linear slide rod is fixedly connected to the inside of the carrying cylinder, and both displacement frames are slidably connected to the linear slide rod.

[0010] Preferably, a stability maintaining seat is also fixedly connected to the inner wall of the limiting cylinder, and one end of the transmission screw rod close to the stability maintaining seat is also rotatably connected to the stability maintaining seat.

[0011] Preferably, a limiting hole is provided at the bottom end of the stability maintaining seat, and the displacement push plate is also slidably connected inside the limiting hole.

[0012] Preferably, a guiding plate is obliquely and fixedly connected to one end of the stress plate close to the pressing plate. Ramps adapted to the inclined surfaces of the guiding plate are provided at both ends of the pressing plate, and the ramps are in fit with the inclined surfaces of the guiding plate.

[0013] The working principle and beneficial effects of the present utility model are as follows:

[0014] 1. In the present utility model, through the cooperation of the overall structure, the time for workers to perform scribing positioning on the outer and inner alignment plates on the outside of the coupler and positioning the side plates A and B can be reduced, and it can use the original % of the time to complete one product, greatly improving the overall production efficiency.

[0015] 2. In the present utility model, by using the side plate positioning assembly to group the side plates A and B, the outer and inner alignment plates of the coupler, the concentricity of the outer contours of the outer and inner alignment plates can be ensured within the tolerance range. Description of the Drawings

[0016] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0017] Figure 1 It is a schematic structural diagram of the present utility model;

[0018] Figure 2 It is a schematic assembly structure diagram among the side plate, side plate B and the side plate positioning component of the present utility model;

[0019] Figure 3 It is a schematic structural diagram of the side plate positioning component of the present utility model;

[0020] Figure 4 It is a schematic separation structure diagram of the threaded section and the displacement frame of the present utility model;

[0021] Figure 5 It is a schematic structural diagram of the force-bearing plate of the present utility model.

[0022] In the figure: 1, side plate A; 2, side plate B; 3, outer alignment plate; 4, inner alignment plate; 5, side plate positioning component; 6, alignment hole; 7, spot welding reserved hole; 8, mounting cylinder; 9, limiting cylinder; 10, positioning cylinder; 11, central shaft rod; 12, threaded section; 13, displacement frame; 14, stop arc plate; 15, positioning seat; 16, transmission shaft rod; 17, transmission bevel gear; 18, transmission screw; 19, displacement push plate; 20, limiting plate; 21, displacement slide rod; 22, force-bearing plate; 23, helical spring; 24, positioning arc plate; 25, extrusion plate. Specific embodiments

[0023] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.

[0024] As Figures 1 to 5 shown, this embodiment proposes a connector positioning tooling, which includes a side plate A1, a side plate B2, an outer alignment plate 3, an inner alignment plate 4 and a side plate positioning component 5. The side plate positioning component 5 is used to position the side plate A1 and the side plate B2. Alignment holes 6 are opened at both ends of the outer alignment plate 3 and the inner alignment plate 4, and a plurality of spot welding reserved holes 7 are opened at both ends of each alignment hole 6. The side plate positioning component 5 includes a mounting cylinder 8, a limiting cylinder 9 and a positioning cylinder 10. A limiting cylinder 9 is arranged on one side of the mounting cylinder 8, and a positioning cylinder 10 is arranged at the end of the limiting cylinder 9 away from the mounting cylinder 8;

[0025] Specifically, the mounting cylinder 8, the limiting cylinder 9 and the positioning cylinder 10 are integrally formed, and the diameters of the mounting cylinder 8, the limiting cylinder 9 and the positioning cylinder 10 decrease in sequence. By producing the mounting cylinder 8, the limiting cylinder 9 and the positioning cylinder 10 in an integrally formed manner, the strength between the mounting cylinder 8, the limiting cylinder 9 and the positioning cylinder 10 can be ensured;

[0026] The side plate positioning assembly 5 further includes a central shaft rod 11, a threaded section 12, a displacement frame 13 and a stop arc plate 14. The central shaft rod 11 is rotatably connected inside the mounting cylinder 8. Threaded sections 12 are provided at both ends on the outer side of the central shaft rod 11, and the thread directions of the two threaded sections 12 are opposite. Displacement frames 13 are threadedly connected to the outer sides of the two threaded sections 12. One end of the displacement frame 13 is fixedly connected to the stop arc plate 14. Two storage grooves are provided on the outer side of the limiting cylinder 9, and the two stop arc plates 14 are respectively assembled inside the two storage grooves;

[0027] Specifically, a linear slide bar is fixedly connected inside the mounting cylinder 8, and both displacement frames 13 are slidably connected to the linear slide bar. By means of the setting of the linear slide bar, the displacement of the displacement frame 13 can be effectively guided to prevent the displacement frame 13 from rotating uncontrollably;

[0028] The side plate positioning assembly 5 further includes a positioning seat 15, a transmission shaft rod 16, a transmission bevel gear 17, a transmission screw rod 18 and a displacement push plate 19. The positioning seat 15 is fixedly connected to the inner wall of the limiting cylinder 9. The transmission screw rod 18 is rotatably connected to the bottom end of the positioning seat 15. The transmission shaft rod 16 is also rotatably connected inside the mounting cylinder 8. Transmission bevel gears 17 are fixedly connected to the bottom end of the transmission shaft rod 16 and the end of the transmission screw rod 18 close to the transmission shaft rod 16, and the two transmission bevel gears 17 are meshed. The displacement push plate 19 is threadedly connected to the outer side of the transmission screw rod 18. Limiting plates 20 are fixedly connected to both ends inside the positioning cylinder 10. A displacement slide bar 21 is slidably connected to the middle of the limiting plate 20. One end of the displacement slide bar 21 is fixedly connected to a force receiving plate 22. A spiral spring 23 is fixedly connected between the force receiving plate 22 and the limiting plate 20. The end of the displacement slide bar 21 away from the force receiving plate 22 is fixedly connected to a positioning arc plate 24. Storage grooves are provided on both sides of the positioning cylinder 10, and the two positioning arc plates 24 are respectively located inside the two storage grooves. One end of the displacement push plate 19 close to the force receiving plate 22 is fixedly connected to a pressing plate 25;

[0029] Furthermore, a stabilizing seat is also fixedly connected to the inner wall of the limiting cylinder 9, and the end of the transmission screw rod 18 close to the stabilizing seat is also rotatably connected to the stabilizing seat. By means of the setting of the stabilizing seat, the transmission screw rod 18 can be supported to prevent the transmission screw rod 18 from shaking;

[0030] Preferably, a limiting hole is formed at the bottom end of the stability maintaining seat, and the displacement push plate 19 is also slidably connected inside the limiting hole. By means of the arrangement of the limiting hole, the displacement of the displacement push plate 19 can be effectively guided to prevent the displacement push plate 19 from rotating along with the transmission screw rod 18;

[0031] Wherein, a guiding plate is obliquely and fixedly connected to one end of the force receiving plate 22 close to the pressing plate 25. Ramps adapted to the inclined surfaces of the guiding plate are formed at both ends of the pressing plate 25, and the ramps are in fit with the inclined surfaces of the guiding plate. By means of the arrangement of the guiding plate and the ramps, when the pressing plate 25 linearly displaces, the guiding plate can be pushed, causing the displacement sliding rod 21 to displace under the limitation of the limiting plate 20.

[0032] A specific application of the above embodiment is that a laser cutting machine is used to process the assembly positions of the outer alignment plate 3 and the inner alignment plate 4 at the side plate A1 and the side plate B2. When assembling the outer alignment plate 3 and the inner alignment plate 4, the connector shaft is used as a reference to position the outer alignment plate 3 and the inner alignment plate 4, and the dimension is more accurate. The error depends on the error of the laser cutting machine cutting the material and is less than 0.5 mm;

[0033] Moreover, when lofting and scribing on the side plate A1 and the side plate B2, first, the side plate B2 is sleeved on the outside of the limiting cylinder 9. Since the diameter of the carrying cylinder 8 is larger than that of the limiting cylinder 9, the side plate B2 can be received by the carrying cylinder 8, and then the side plate A1 is sleeved on the outside of the positioning cylinder 10. Since the diameter of the positioning cylinder 10 is smaller than that of the limiting cylinder 9, the side plate A1 can be received by the limiting cylinder 9, thus completing the assembly between the side plate A1 and the side plate B2. Subsequently, the lofting line is drawn on the side plate A1 and the side plate B2 according to the outer contour line in the drawing. The side plate A1 is assembled to the side plate B2, and then the center lines of the outer alignment plate 3 and the inner alignment plate 4 are drawn according to the outer contour edges of the side plate A1 and the side plate B2 for assembly;

[0034] Moreover, when the diameter of the limiting cylinder 9 is not suitable for the side plate B2, the central shaft rod 11 can be rotated. With the arrangement of the two threaded sections 12 with opposite thread directions, the two displacement frames 13 can be driven to displace towards each other until the two transmission shaft rods 16 contact the side plate B2, so that the side plate B2 can be supported by the stop arc plate 14 to prevent uncontrollable displacement of the side plate B2, thereby realizing the positioning of side plates B2 of different models;

[0035] When the diameter of the positioning cylinder 10 does not match the side plate A1, rotate the transmission shaft rod 16. With the connection between the two transmission bevel gears 17, it can drive the transmission screw rod 18 to rotate. And with the connection between the transmission screw rod 18 and the displacement push plate 19, it can drive the displacement push plate 19 to displace along the transmission screw rod 18. Then, through the extrusion plate 25 to push the force-bearing plate 22, it can cause the displacement sliding rod 21 to slide under the support of the limiting plate 20 until the positioning arc plate 24 contacts the side plate A1. In this way, the support for side plates A1 of different models can be completed, greatly improving the overall applicability. And when the displacement sliding rod 21 displaces, it can squeeze the spiral spring 23 through the force-bearing plate 22. After the extrusion plate 25 moves away from the force-bearing plate 22, the resilience of the spiral spring 23 can be used to drive the positioning arc plate 24 to reset;

[0036] The alignment hole 6 is prefabricated in advance by a laser cutting machine, and the spot welding reserved hole 7 is opened in the alignment hole 6, which can facilitate subsequent welding. When the spot welding reserved hole 7 is assembled, it is made concentric with the same axis as the alignment hole 6 to ensure the concentricity when the outer alignment plate 3 and the inner alignment plate 4 are assembled.

[0037] In summary, the present utility model at least has the following beneficial effects:

[0038] 1. Reduce the time for workers to align and position the outer alignment plate 3 and the inner alignment plate 4 of the coupler and the side plates A1 and B2. It can complete one product in 30% of the original time, greatly improving the overall production efficiency.

[0039] 2. Use the side plate positioning assembly 5 to assemble the side plates A1, B2, the outer alignment plate 3 and the inner alignment plate 4 of the coupler, so that the concentricity of the outer contours of the outer alignment plate 3 and the inner alignment plate 4 can be ensured within the tolerance range.

[0040] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. Connector positioning tooling, characterized in that It includes side plate A (1), side plate B (2), outer alignment plate (3), inner alignment plate (4) and side plate positioning component (5). The side plate positioning component (5) is used to position side plate A (1) and side plate B (2). Both ends of the outer alignment plate (3) and the inner alignment plate (4) are provided with alignment holes (6). Multiple spot welding reserved holes (7) are provided at both ends of each alignment hole (6). The side plate positioning component (5) includes a carrying cylinder (8), a limiting cylinder (9) and a positioning cylinder (10). A limiting cylinder (9) is arranged on one side of the carrying cylinder (8), and a positioning cylinder (10) is arranged at the end of the limiting cylinder (9) far from the carrying cylinder (8).

2. The connector positioning tooling according to claim 1, characterized in that, The side plate positioning component (5) further includes a central shaft rod (11), a threaded section (12), a displacement frame (13) and a stop arc plate (14). The central shaft rod (11) is rotatably connected to the inside of the carrying cylinder (8). Threaded sections (12) are provided at both ends of the outer side of the central shaft rod (11), and the thread directions of the two threaded sections (12) are opposite. Displacement frames (13) are threadedly connected to the outer sides of the two threaded sections (12). A stop arc plate (14) is fixedly connected to one end of the displacement frame (13). Two placement grooves are provided on the outer side of the limiting cylinder (9), and the two stop arc plates (14) are respectively assembled inside the two placement grooves.

3. The connector positioning tooling according to claim 2, characterized in that, The side plate positioning component (5) further includes a positioning seat (15), a transmission shaft rod (16), a transmission bevel gear (17), a transmission screw (18) and a displacement push plate (19). The positioning seat (15) is fixedly connected to the inner wall of the limiting cylinder (9). The transmission screw (18) is rotatably connected to the bottom end of the positioning seat (15). The transmission shaft rod (16) is also rotatably connected to the inside of the carrying cylinder (8). Transmission bevel gears (17) are fixedly connected to the bottom end of the transmission shaft rod (16) and the end of the transmission screw (18) close to the transmission shaft rod (16), and the two transmission bevel gears (17) are meshed. The displacement push plate (19) is threadedly connected to the outer side of the transmission screw (18). Limiting plates (20) are fixedly connected to both ends inside the positioning cylinder (10). A displacement sliding rod (21) is slidably connected to the middle of the limiting plate (20). A force-bearing plate (22) is fixedly connected to one end of the displacement sliding rod (21). A spiral spring (23) is fixedly connected between the force-bearing plate (22) and the limiting plate (20). A positioning arc plate (24) is fixedly connected to the end of the displacement sliding rod (21) far from the force-bearing plate (22). Receiving grooves are provided on both sides of the positioning cylinder (10), and the two positioning arc plates (24) are respectively located inside the two receiving grooves. An extrusion plate (25) is fixedly connected to the end of the displacement push plate (19) close to the force-bearing plate (22).

4. The connector positioning tooling according to claim 2, wherein The carrying cylinder (8), the limiting cylinder (9) and the positioning cylinder (10) are integrally formed, and the diameters of the carrying cylinder (8), the limiting cylinder (9) and the positioning cylinder (10) decrease in sequence.

5. The connector positioning tooling according to claim 2, characterized in that, A linear slide bar is fixedly connected inside the carrying cylinder (8), and both of the displacement frames (13) are slidably connected to the linear slide bar.

6. The connector positioning tooling according to claim 3, characterized in that, A stability base is further fixedly connected to the inner wall of the limiting cylinder (9), and one end of the transmission screw rod (18) close to the stability base is also rotatably connected to the stability base.

7. The connector positioning tooling according to claim 6, characterized in that, A limiting hole is formed at the bottom end of the stability base, and the displacement push plate (19) is also slidably connected inside the limiting hole.

8. The connector positioning tooling according to claim 3, characterized in that, One end of the force-bearing plate (22) close to the extrusion plate (25) is fixedly connected with an inclined guiding plate, slopes adapted to the inclined surface of the guiding plate are formed at both ends of the extrusion plate (25), and the slopes are attached to the inclined surface of the guiding plate.