Cutting device for PE pipe production

Through the coordinated work of the clamping device and the cutting tool assembly, the deformation problem during the PE tube is solved, stable cutting is achieved, and the quality of the PE tube is used is ensured.

CN223057837UActive Publication Date: 2025-07-04HUBEI XINGXIANTONG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421914165.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-07-04
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

In the prior art, small diameter PE tubes are likely to cause end tips to be squeezed and flattened when cut, affecting their use.

Method used

The clamping device and cutter assembly are used in combination. The PE tube is clamped by a stepper motor and a hydraulic telescopic rod. The servo motor drives the blade to rotate and cut to avoid shaking and deformation during cutting.

Benefits of technology

The stable cut-off of the PE tube is achieved, which avoids deformation caused by extrusion and cutting, and ensures that subsequent use is not affected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a PE pipe production cut-off device, which relates to the technical field of cut-off devices, and comprises a base, a clamping device is arranged at the top of the base, a movable clamping plate is arranged at the top of the clamping device, a cutter assembly is arranged on one side of the base, a cutting driving assembly is arranged on the surface of the cutter assembly, and the movable clamping plate is arranged on the other side of the base. And a driving device is arranged at the bottom of the clamping device. According to the PE pipe cutting device, a PE pipe penetrates through the connecting ring and is placed on the surface of the fixed clamping plate, the position needing to be cut is aligned to the position below a blade, then the stepping motor is started through an external controller, the movable clamping plate is driven to move downwards and is matched with the fixed clamping plate to clamp the PE pipe to be fixed, and then the hydraulic telescopic rod and the servo motor are started; after the hydraulic telescopic rod is started, the blade is jacked to abut against the surface of the PE pipe, after the servo motor is started, the rotating sleeve is driven to rotate on the surface of the connecting ring through the gear and the gear ring, meanwhile, the blade is driven to rotate on the surface of the PE pipe for cutting, and the PE pipe is cut off through rapid rotation.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting devices, in particular to a cutting device for PE pipe production. Background Art

[0002] Polyethylene pipes, abbreviated as PE pipes, have a wide range of applications, from small-section yellow pipes for natural gas to thick-walled black pipes with a diameter of 48 inches for industrial and urban pipelines. The large-diameter hollow-wall pipes are growing rapidly as alternatives to concrete-made rainwater drain pipes and other sewer pipelines. They have excellent properties against most chemicals used in life and industry.

[0003] In the prior art, when cutting small-diameter PE pipes, pipe scissors are often used for cutting, which easily causes the end of the PE pipe to be squeezed and deformed, affecting subsequent use.

[0004] Therefore, a cutting device for PE pipe production is proposed to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to solve the problems existing in the prior art.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme: a cutting device for PE pipe production, comprising: a base, a clamping device is arranged on the top of the base, a moving clamping plate is arranged on the top of the clamping device, a cutting knife assembly is arranged on one side of the base, a cutting drive assembly is arranged on the surface of the cutting knife assembly, and a drive device is arranged at the bottom of the clamping device.

[0007] As a preferred embodiment, support rods are fixedly installed at the four ends of the surface of the base.

[0008] As a preferred embodiment, the clamping device includes a fixed clamping plate, the four ends of the bottom of the fixed clamping plate are respectively fixedly installed on the tops of the four support rods, four limiting sliding rods are fixedly installed at the four ends of the top of the fixed clamping plate, limiting plates are fixedly installed at the tops of the four limiting sliding rods, a stepping motor is fixedly installed at the bottom of one side of the fixed clamping plate, and the output end of the stepping motor is installed with a threaded rod through the surface of the fixed clamping plate by means of a bearing.

[0009] As a preferred embodiment, the four ends of the moving clamping plate are movably sleeved on the surfaces of the four limiting sliding rods, a mounting seat is fixedly installed on one side of the moving clamping plate, and the mounting seat is threadedly sleeved on the surface of the threaded rod.

[0010] As a preferred embodiment, the cutter assembly includes a connecting ring, one side of the connecting ring is fixedly connected to one side of the fixed clamp, the surface of the connecting ring is provided with a rotating sleeve through a bearing sleeve, one side of the surface of the rotating sleeve is fixedly provided with a gear ring, one side of the rotating sleeve is fixedly installed with a mounting rod, the surface of the mounting rod is provided with a blade through a bearing sleeve, and one side of the blade is provided with a movable groove.

[0011] As a preferred embodiment, the cutting drive assembly includes an L-shaped mounting seat, the bottom of the L-shaped mounting seat is fixedly mounted on the surface of the rotating sleeve, a hydraulic telescopic rod is fixedly mounted on the top of the L-shaped mounting seat, the output end of the hydraulic telescopic rod passes through the surface of the L-shaped mounting seat through a bearing and a connecting plate is installed, a push rod is fixedly mounted on one side of the connecting plate, and the surface of the push rod moves inside the movable groove.

[0012] As a preferred embodiment, the driving device includes a mounting plate, the top of the mounting plate is fixedly mounted on the bottom of the fixed clamp, a servo motor is fixedly mounted on one side of the mounting plate, a gear is fixedly mounted on the output end of the servo motor, and the gear is meshed with a gear ring.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, when cutting the PE pipe, the PE pipe is first passed through the connecting ring and placed on the surface of the fixed clamping plate, so that the position to be cut is aligned under the blade, and then the stepper motor is started by the external controller. After the stepper motor is started, it drives the threaded rod to rotate, and drives the movable clamping plate to move downward through the mounting seat, clamping the PE pipe to fix it, so as to prevent shaking during cutting and causing cutting deviation.

[0015] 2. The utility model, after fixing the PE pipe, starts the hydraulic telescopic rod and the servo motor through the external controller. After the hydraulic telescopic rod is started, the connecting plate and the push rod drive the blade to move and support the surface of the PE pipe. After the servo motor is started, the rotating sleeve is driven to rotate on the surface of the connecting ring through the gear and the gear ring, and the blade is driven to rotate and cut on the surface of the PE pipe at the same time. The PE pipe is cut by rapid rotation, which can avoid the deformation of the PE pipe caused by extrusion and cutting, and does not affect the subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a main schematic diagram of a PE pipe production and cutting device provided by the utility model;

[0017] Figure 2 A side view of a PE pipe production and cutting device provided by the utility model;

[0018] Figure 3Structural diagram of the cutter assembly of a PE pipe production cutting device provided by the present utility model;

[0019] Figure 4 A PE pipe production cutting device provided by the present utility model Figure 3 Enlarged view at position A in;

[0020] Figure 5 Structural diagram of the ejector rod of a PE pipe production cutting device provided by the present utility model;

[0021] Figure 6 Side view of a PE pipe production cutting device provided by the present utility model.

[0022] Legend description:

[0023] 1. Base; 101. Support rod; 2. Clamping device; 201. Fixed clamping plate; 202. Limit slide bar; 203. Limit plate; 204. Stepper motor; 205. Threaded rod; 3. Movable clamping plate; 301. Mounting seat; 4. Cutter assembly; 401. Connecting ring; 402. Rotating sleeve; 403. Tooth ring; 404. Mounting rod; 405. Blade; 406. Activity slot; 5. Cutting drive assembly; 501. L-shaped mounting seat; 502. Hydraulic telescopic rod; 503. Connecting plate; 504. Ejector rod; 6. Driving device; 601. Mounting plate; 602. Servo motor; 603. Gear. Detailed implementation manners

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figures 1-6 , the present utility model provides a technical solution: a PE pipe production cutting device, including: a base 1, a clamping device 2 is arranged on the top of the base 1, a movable clamping plate 3 is arranged on the top of the clamping device 2, a cutter assembly 4 is arranged on one side of the base 1, a cutting drive assembly 5 is arranged on the surface of the cutter assembly 4, and a driving device 6 is arranged at the bottom of the clamping device 2.

[0026] Specifically: The base 1 plays a supporting role. The clamping device 2 and the movable clamping plate 3 cooperate to clamp and fix the PE pipe. Anti-slip pads (not shown in the figure) are connected to the inner sides of the movable clamping plate 3 and the fixed clamping plate 201 opposite to each other to prevent sliding when fixing the PE pipe. The cutter assembly 4, the cutting drive assembly 5 and the driving device 6 cooperate to perform the cutting work.

[0027] In one embodiment, support rods 101 are fixedly installed at all four ends of the surface of the base 1.

[0028] Specifically: The support rods 101 support and fix the fixed clamping plate 201.

[0029] In one embodiment, the clamping device 2 includes a fixed clamping plate 201. The four ends of the bottom of the fixed clamping plate 201 are respectively fixedly installed at the tops of four support rods 101. Four limit slide rods 202 are fixedly installed at the four ends of the top of the fixed clamping plate 201. Limit plates 203 are fixedly installed at the tops of the four limit slide rods 202. A stepper motor 204 is fixedly installed at the bottom of one side of the fixed clamping plate 201. The output end of the stepper motor 204 is installed with a threaded rod 205 through the surface of the fixed clamping plate 201 via a bearing.

[0030] Specifically: The limit slide rods 202 and the limit plates 203 limit the movement of the moving clamping plate 3. The stepper motor 204 drives the moving clamping plate 3 to move up and down through the threaded rod 205 and the mounting seat 301.

[0031] In one embodiment, the four ends of the moving clamping plate 3 are movably sleeved on the surfaces of the four limit slide rods 202. A mounting seat 301 is fixedly installed on one side of the moving clamping plate 3. The mounting seat 301 is threadedly sleeved on the surface of the threaded rod 205.

[0032] Specifically: The moving clamping plate 3 is threadedly connected to the threaded rod 205 through the mounting seat 301 and can move up and down with the rotation of the stepper motor 204.

[0033] In one embodiment, the cutter assembly 4 includes a connecting ring 401. One side of the connecting ring 401 is fixedly connected to one side of the fixed clamping plate 201. A rotating sleeve 402 is sleeved on the surface of the connecting ring 401 via a bearing. A toothed ring 403 is fixedly sleeved on one side of the surface of the rotating sleeve 402. A mounting rod 404 is fixedly installed on one side of the rotating sleeve 402. A blade 405 is sleeved on the surface of the mounting rod 404 via a bearing. An activity groove 406 is opened on one side of the blade 405.

[0034] Specifically: One side of the moving clamping plate 3 does not contact the connecting ring 401, and the connecting ring 401 does not affect the up and down movement of the moving clamping plate 3; the connecting ring 401 is fixedly connected to the fixed clamping plate 201, the rotating sleeve 402 rotates movably on the surface of the connecting ring 401 via a bearing, the mounting rod 404 supports and fixes the blade 405, and the activity groove 406 mounts and moves the ejector rod 504.

[0035] In one embodiment, the cutting drive assembly 5 includes an L-shaped mounting base 501. The bottom of the L-shaped mounting base 501 is fixedly mounted on the surface of the rotating sleeve 402. A hydraulic telescopic rod 502 is fixedly mounted on the top of the L-shaped mounting base 501. The output end of the hydraulic telescopic rod 502 is mounted with a connecting plate 503 through the surface of the L-shaped mounting base 501 via a bearing. A push rod 504 is fixedly mounted on one side of the connecting plate 503. The surface of the push rod 504 is movably disposed inside the movable slot 406.

[0036] Specifically: A limiting ring is connected to one end of the push rod 504 away from the connecting plate 503 to limit the push rod 504 and prevent the push rod 504 from disengaging from the inside of the movable slot 406. The L-shaped mounting base 501 serves to mount and fix the hydraulic telescopic rod 502. The hydraulic telescopic rod 502 pushes the blade 405 to move through the connecting plate 503 and the push rod 504. The movable slot 406 has a certain length of space. When the connecting plate 503 moves downward to push the blade 405 to rotate about the mounting rod 404 and move downward at one end for cutting, it provides a moving space for the push rod 504. When the push rod 504 drives the blade 405 to move, it moves inside the movable slot 406.

[0037] In one embodiment, the driving device 6 includes a mounting plate 601. The top of the mounting plate 601 is fixedly mounted on the bottom of the fixed clamping plate 201. A servo motor 602 is fixedly mounted on one side of the mounting plate 601. The output end of the servo motor 602 is fixedly mounted with a gear 603. The gear 603 meshes with the toothed ring 403.

[0038] Specifically: The mounting plate 601 serves to mount and support the servo motor 602. The servo motor 602 drives the rotating sleeve 402 to rotate through the meshing of the gear 603 and the toothed ring 403.

[0039] Working principle: When using this device to cut a PE pipe, first pass the PE pipe through the connecting ring 401 and place it on the surface of the fixed clamping plate 201, so that the position to be cut is aligned under the blade 405, and then start the stepper motor 204 through the external controller. After the stepper motor 204 is started, it drives the threaded rod 205 to rotate, and drives the movable clamping plate 3 to move downward through the mounting seat 301, clamping the PE pipe to fix it, to prevent shaking during cutting and causing cutting deviation; after the PE pipe is fixed, the hydraulic telescopic rod 502 and the servo motor are started through the external controller. 602, after the hydraulic telescopic rod 502 is started, the blade 405 is pushed to move through the connecting plate 503 and the push rod 504 to support the surface of the PE pipe, and the blade 405 is pushed downward through the hydraulic telescopic rod 502 while rotating to perform rotary cutting. After the servo motor 602 is started, the rotating sleeve 402 is driven to rotate on the surface of the connecting ring 401 through the gear 603 and the gear ring 403, and at the same time, the blade 405 is driven to rotate and cut on the surface of the PE pipe. The PE pipe is cut by rapid rotation, which can avoid deformation of the PE pipe caused by extrusion and cutting, and does not affect subsequent use.

[0040] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A cutting device for PE pipe production, characterized in that, Comprising: A base (1), a clamping device (2) is arranged on the top of the base (1), a movable clamping plate (3) is arranged on the top of the clamping device (2), a cutting knife assembly (4) is arranged on one side of the base (1), a cutting drive assembly (5) is arranged on the surface of the cutting knife assembly (4), and a drive device (6) is arranged at the bottom of the clamping device (2).

2. The PE pipe production cutting device according to claim 1, characterized in that: Support rods (101) are fixedly installed at the four ends of the surface of the base (1).

3. A PE pipe production cutting device according to claim 1, characterized in that: The clamping device (2) includes a fixed clamping plate (201), the four ends of the bottom of the fixed clamping plate (201) are respectively fixedly installed on the tops of the four support rods (101), four limiting slide rods (202) are fixedly installed at the four ends of the top of the fixed clamping plate (201), limiting plates (203) are fixedly installed at the tops of the four limiting slide rods (202), a stepping motor (204) is fixedly installed at the bottom of one side of the fixed clamping plate (201), and a threaded rod (205) is installed on the output end of the stepping motor (204) through a bearing through the surface of the fixed clamping plate (201).

4. A PE pipe production cutting device according to claim 1, characterized in that: The four ends of the movable clamping plate (3) are movably sleeved on the surfaces of the four limiting slide rods (202), a mounting seat (301) is fixedly installed on one side of the movable clamping plate (3), and the mounting seat (301) is threadedly sleeved on the surface of the threaded rod (205).

5. A PE pipe production cutting device according to claim 1, characterized in that: The cutting knife assembly (4) includes a connecting ring (401), one side of the connecting ring (401) is fixedly connected to one side of the fixed clamping plate (201), a rotating sleeve (402) is sleeved on the surface of the connecting ring (401) through a bearing, a toothed ring (403) is fixedly sleeved on one side of the surface of the rotating sleeve (402), a mounting rod (404) is fixedly installed on one side of the rotating sleeve (402), a blade (405) is sleeved on the surface of the mounting rod (404) through a bearing, and a movable groove (406) is opened on one side of the blade (405).

6. The PE pipe production cutting device according to claim 1, characterized in that: The cutting drive assembly (5) includes an L-shaped mounting seat (501), the bottom of the L-shaped mounting seat (501) is fixedly installed on the surface of the rotating sleeve (402), a hydraulic telescopic rod (502) is fixedly installed on the top of the L-shaped mounting seat (501), a connecting plate (503) is installed on the output end of the hydraulic telescopic rod (502) through a bearing through the surface of the L-shaped mounting seat (501), a top rod (504) is fixedly installed on one side of the connecting plate (503), and the surface of the top rod (504) is movably inside the movable groove (406).

7. A PE pipe production cutting device according to claim 1, characterized in that: The drive device (6) includes a mounting plate (601), the top of the mounting plate (601) is fixedly installed at the bottom of the fixed clamping plate (201), a servo motor (602) is fixedly installed on one side of the mounting plate (601), a gear (603) is fixedly installed on the output end of the servo motor (602), and the gear (603) meshes with the toothed ring (403).