Oscillation type full-automatic separator

Abstract

The utility model relates to an oscillation type full-automatic separator, which comprises a clamp device and a vertical type water gap separator, the vertical type water gap separator comprises a case, the clamp device comprises a bearing plate which is horizontally arranged, the top surface of the bearing plate is provided with a mounting rack which can be connected with a manipulator, and the bearing plate is vertically provided with a limiting hole which penetrates through the bearing plate. The limiting hole is located in the mounting frame, two stretching guide mechanisms capable of stretching and retracting in the horizontal direction are mounted on the top face, located on the two sides of the limiting hole, of the bearing plate, the two stretching guide mechanisms are oppositely arranged, and clamping mechanisms are mounted on the opposite sides of each stretching guide mechanism; each material clamping mechanism comprises a material clamping block connected with the stretching guide mechanism, the two material clamping blocks are oppositely arranged, notches are formed in the opposite sides of the material clamping blocks, electromagnets are embedded in the material clamping blocks located on the two sides of the notches, and the electromagnets on the two material clamping blocks have different magnetic poles; according to the utility model, the plastic blind rod can be conveniently and thoroughly separated from the material handle.

Description

Technical Field

[0001] The utility model belongs to the technical field of separation equipment, and particularly relates to a vibrating fully automatic separator. Background Art

[0002] At present, when producing a plastic blind rod 13 as shown in Figure 6 , it is necessary to first demold the plastic blind rod 13 together with the handle, and then separate the plastic blind rod 13 from the handle; and in the utility model patent with the publication number of CN217252765U disclosed in the existing patent, a vertical gate separator is disclosed. When this utility model is in use, the product can be sent into the chassis by a manipulator, and the product is located on the top surface of the ultrasonic mold in the gate removing structure, and then the injection molded product, that is, the plastic blind rod, can be separated from its runner, that is, the handle, by using the gate removing structure.

[0003] However, in the actual use process, after the existing manipulator grabs the product to be separated as shown in Figure 6 , when the plastic blind rod is separated from the handle, sometimes it is impossible to ensure that the horizontal handle 11 in the handle is parallel to the top surface of the ultrasonic mold in the gate removing structure, that is, the horizontal handle 11 sometimes tilts. In this way, during the separation process, the plastic blind rod 13 cannot be completely separated from the handle, and subsequent manual separation is required, which is rather troublesome. Therefore, there are still drawbacks and deficiencies in the existing technology. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a vibrating fully automatic separator to solve the problems raised in the above background art.

[0005] The technical solution adopted by the utility model to solve the above problems:

[0006] A vibrating fully automatic separator includes a fixture device and a vertical gate separator. The vertical gate separator includes a chassis with an open top surface. The fixture device includes a horizontally arranged bearing plate. An installation frame that can be connected to a manipulator is installed on the top surface of the bearing plate. A limiting hole penetrating through the bearing plate is vertically opened on the bearing plate. The limiting hole is located within the installation frame, and two sets of stretching and guiding mechanisms that can be telescoped in the horizontal direction are installed on the top surfaces of the bearing plate on both sides of the limiting hole. The two sets of stretching and guiding mechanisms are arranged oppositely, and a clamping mechanism is installed on the opposite side of each set of stretching and guiding mechanisms. Each clamping mechanism includes a clamping block that is horizontally arranged and connected to the stretching and guiding mechanism. The two clamping blocks are arranged oppositely, and a notch vertically penetrating through the clamping block and opposite to the position of the limiting hole is opened on the opposite side of each clamping block. Electromagnets are embedded in the clamping blocks on both sides of the notch, and the electromagnets on the two clamping blocks are of opposite polarities.

[0007] Furthermore, each of the stretching guiding mechanisms includes a fixed seat arranged in parallel with the material clamping block. The fixed seats are all detachably installed on the bearing plate located outside the material clamping block. Two horizontally opposite guiding rods are installed between each fixed seat and the material clamping block. One ends of the guiding rods close to the material clamping block are fixedly connected to the material clamping block. The other ends of the guiding rods respectively penetrate through the fixed seats and are slidably connected to the fixed seats. Limiting plates are installed after the guiding rods penetrate through the fixed seats. Springs are also sleeved on the guiding rods between the material clamping block and the fixed seats. Two ends of each spring are respectively fixedly connected to the material clamping block and the fixed seat.

[0008] Furthermore, the mounting frame includes a mounting plate arranged in parallel with the bearing plate. A plurality of mounting through holes are vertically formed in the mounting plate. Pillars are arranged between four corners of the mounting plate and the bearing plate. One ends of the pillars close to the bearing plate are fixedly connected to the bearing plate. The other ends of the pillars are respectively connected to the mounting plate through connecting bolts.

[0009] Furthermore, two first sensors horizontally opposite to each other and used for sensing whether the bearing plate is in place are installed on two sides inside the chassis. A second sensor used for sensing whether the manipulator is in place is installed on the chassis between the two first sensors.

[0010] Furthermore, the inner bottom surface of the chassis is an inclined surface. A downward discharging pipe arranged obliquely is fixedly communicated with the chassis. The higher side of the downward discharging pipe is located at the lower side of the inner bottom surface of the chassis.

[0011] Furthermore, a blowing device is installed at the top inside the chassis. The blowing device includes a mounting seat with a cavity structure. The mounting seat is installed on the chassis. An air inlet pipe is communicated with one side of the mounting seat. The other side of the mounting seat is communicated with a deformable plastic tube. One end of the plastic tube far away from the mounting seat is communicated with a spray head.

[0012] Adopting the above technical solution, the beneficial effects of the utility model are as follows:

[0013] Based on the existing vertical nozzle separator, the utility model can automatically clamp the product to be separated by setting a fixture device. When in use, it can cooperate with a manipulator to send the product to be separated into the chassis, and use the nozzle removal structure to separate the plastic blind rod from the handle. When the fixture device clamps the product to be separated, the horizontal handle in the handle can be placed horizontally on the workbench. Then, when the manipulator drives the fixture device to move above the handle and starts to slowly descend, during the slow descent of the fixture device, the vertical handle can pass through the limiting hole. Until the bearing plate abuts against the horizontal handle, the vertical handle can be automatically clamped by the clamping mechanism to complete the clamping of the product to be separated. Then, when separating the plastic blind rod from the handle, the bearing plate and the top surface of the ultrasonic mold are arranged in parallel. In this way, the bearing plate and the top surface of the ultrasonic mold cooperate to jointly squeeze the horizontal handle to ensure that the horizontal handle and the top surface of the ultrasonic mold are in a parallel state, so as to facilitate the complete separation of the plastic blind rod from the handle. In addition, when the separation is completed, after the manipulator drives the fixture device to move the handle out of the chassis, the clamping mechanism can automatically release the vertical handle to complete the blanking of the handle. Description of the Drawings

[0014] Figure 1 is a schematic structural diagram of the utility model;

[0015] Figure 2 is a schematic structural diagram of part of the devices of the utility model;

[0016] Figure 3 is Figure 2 a schematic structural diagram in the upward view state;

[0017] Figure 4 is Figure 2 a schematic structural diagram of part of the devices in

[0018] Figure 5 is Figure 2 a schematic structural diagram in the use state;

[0019] Figure 6 is a schematic structural diagram of the product to be separated in the prior art.

[0020] Reference Numerals: 1, chassis; 2, stretching guiding mechanism; 21, fixed seat; 22, guiding rod; 23, limiting plate; 24, spring; 25, fixing plate; 3, bearing plate; 31, limiting hole; 4, clamping mechanism; 41, clamping block; 42, notch; 43, electromagnet; 5, mounting frame; 51, mounting plate; 52, mounting through hole; 53, support pillar; 54, connecting bolt; 6, first inductor; 7, second inductor; 8, blanking pipe; 9, blowing device; 91, mounting seat; 92, plastic deformable pipe; 93, nozzle; 10, ultrasonic mold; 11, horizontal handle; 12, vertical handle; 13, plastic blind rod. Detailed implementation manners

[0021] To make the objectives, technical solutions and beneficial effects of the present utility model clearer, the following further describes in detail the implementation manners of the present utility model with reference to the accompanying drawings.

[0022] As Figures 1 to 5 shown, the present utility model provides a vibrating full-automatic separator, including a fixture device and a vertical sprue separator. Specifically, the vertical sprue separator is a prior art, that is, the vertical sprue separator includes a chassis 1 with an open top surface and a sprue removing structure, etc., and the sprue removing structure includes a connected ultrasonic electric box and an ultrasonic mold 10, etc.; the fixture device includes a horizontally arranged bearing plate 3, and an installation frame 5 connectable to a manipulator is installed on the top surface of the bearing plate 3. Specifically, during use, the fixture device can be installed on the manipulator through the installation frame 5, and by setting the fixture device, it can automatically clamp a product to be separated as Figure 6 shown, and during use, it can cooperate with the manipulator to send the product to be separated into the chassis 1, and the plastic blind rod 13 and the sprue can be separated by using the sprue removing structure; and a limiting hole 31 penetrating through the bearing plate 3 is vertically opened on the bearing plate 3, the limiting hole 31 is located inside the installation frame 5, and two sets of stretching and guiding mechanisms 2 that can be telescoped in the horizontal direction are installed on the top surfaces of the bearing plate 3 on both sides of the limiting hole 31. The two sets of stretching and guiding mechanisms 2 are arranged oppositely, and a clamping mechanism 4 is installed on the opposite side of each set of stretching and guiding mechanisms 2. Each clamping mechanism 4 includes a horizontally arranged clamping block 41 connected to the stretching and guiding mechanism 2. The two clamping blocks 41 are arranged oppositely, and a notch 42 vertically penetrating through the clamping block 41 and opposite to the position of the limiting hole 31 is opened on the opposite side of each clamping block 41. Electromagnets 43 are embedded in the clamping blocks 41 on both sides of the notch 42, and the electromagnets 43 on the two clamping blocks 41 are opposite magnetic poles. Specifically, during use, when the electromagnets 43 are energized, the two clamping blocks 41 will approach each other, and at the same time, the stretching and guiding mechanism 2 will extend. Then, when the two clamping blocks 41 are tightened, the vertical sprue 12 will be in a clamped state between the two notches 42 to complete the clamping of the product to be separated; and when the separation is completed, when the electromagnets 43 are powered off, during the retraction process of the stretching and guiding mechanism 2, the two clamping blocks 41 will move away from each other to release the vertical sprue 12.

[0023] Specifically, when the fixture device picks up the product to be separated, the horizontal handle 11 in the handle can be placed horizontally on the workbench. Then, after the manipulator drives the fixture device to move above the handle and starts to slowly descend, during the slow descent of the fixture device, the vertical handle 12 can penetrate through the limit hole 31 until the bearing plate 3 abuts against the horizontal handle 11. Then, the clamping mechanism 4 can automatically clamp the vertical handle 12 to complete the picking of the product to be separated. Then, when separating the plastic blind rod 13 from the handle, the top surface of the bearing plate 3 is parallel to the top surface of the ultrasonic mold 10. In this way, the bearing plate 3 and the top surface of the ultrasonic mold 10 cooperate to jointly squeeze the horizontal handle 11 to ensure that the top surface of the horizontal handle 11 is parallel to the top surface of the ultrasonic mold 10, so as to facilitate the complete separation of the plastic blind rod 13 from the handle, and the separated plastic blind rod 13 can fall into the chassis 1. In addition, after the separation is completed, when the manipulator drives the fixture device to remove the handle from the chassis 1, the clamping mechanism 4 can also automatically release the vertical handle 12 to complete the blanking of the handle.

[0024] The specific setting method of the stretching guiding mechanism 2 is as follows: As Figure 2 , Figure 4 and Figure 5 shown, the stretching guiding mechanism 2 includes fixed seats 21 arranged in parallel with the clamping blocks 41. The fixed seats 21 are detachably installed on the bearing plate 3 located outside the clamping blocks 41. Specifically, both sides of the bottom of the fixed seat 21 are fixedly connected with fixing plates 25 arranged in parallel with the bearing plate 3. The fixing plates 25 and the bearing plate 3 are connected by bolts, so that it is convenient to disassemble and assemble the stretching guiding mechanism 2 on the bearing plate 3. And two horizontally opposite guiding rods 22 are installed between each fixed seat 21 and the clamping block 41. One end of the guiding rod 22 close to the clamping block 41 is fixedly connected with the clamping block 41. The other end of the guiding rod 22 respectively penetrates through the fixed seat 21 and is slidably connected with the fixed seat 21. And a limiting plate 23 is installed after the guiding rod 22 penetrates through the fixed seat 21. The limiting plate 23 can prevent the end of the guiding rod 22 far from the clamping block 41 from slipping off the fixed seat 21. When in use, the guiding rod 22 can improve the stability of the clamping block 41 during the horizontal movement. A spring 24 is also sleeved on the guiding rod 22 between the clamping block 41 and the fixed seat 21. Both ends of the spring 24 are fixedly connected with the clamping block 41 and the fixed seat 21 respectively. Specifically, when the two clamping blocks 41 approach each other, they will drive the guiding rod 22 to slide horizontally and stretch the spring 24 at the same time. And during the retraction process of the spring 24, it can automatically make the two clamping blocks 41 move away from each other.

[0025] The specific setting method of the mounting frame 5 is as follows: As Figure 2 , Figure 3 and Figure 5As shown in the figure, the mounting bracket 5 includes a mounting plate 51 arranged in parallel with the bearing plate 3. A plurality of mounting through holes 52 are vertically formed on the mounting plate 51. In this way, during use, the mounting plate 51 can be mounted on the robot arm through bolts. And struts 53 are provided between the four corners of the mounting plate 51 and the bearing plate 3. One ends of the struts 53 close to the bearing plate 3 are fixedly connected to the bearing plate 3, and the other ends of the struts 53 are connected to the mounting plate 51 through connecting bolts 54. Specifically, when the strut 53 is connected to the mounting plate 51, the screw end of the connecting bolt 54 penetrates through the mounting plate 51 and is threadedly connected to the strut 53, and the head of the connecting bolt 54 abuts against the mounting plate 51. In this way, it is convenient to disassemble and assemble the mounting plate 51 between the struts 53. After removing the mounting plate 51, it is convenient to install the stretching guiding mechanism 2 and the material clamping mechanism 4 on the top surface of the bearing plate 3.

[0026] When separating the plastic blind rod 13 from the handle, in order to facilitate detecting whether the product to be separated is in place, therefore, two first sensors 6 are installed on both sides inside the chassis 1 and arranged horizontally opposite to each other for sensing whether the bearing plate 3 is in place. The first sensor 6 can be set as an induction grating. And a second sensor 7 for sensing whether the robot arm is in place is installed on the chassis 1 between the two first sensors 6. The second sensor 7 can be set as an infrared sensor. Specifically, during use, the second sensor 7 is a Y-direction sensor, and the first sensor 6 is an X-direction sensor. In this way, it is convenient to detect whether the product to be separated is in place.

[0027] To facilitate the discharging of the plastic blind rod 13 from the chassis 1, therefore, as Figure 1 shown, the inner bottom surface of the chassis 1 is an inclined surface, and an inclined discharging pipe 8 is fixedly connected to the chassis 1. The higher side of the discharging pipe 8 is located at the lower side of the inner bottom surface of the chassis 1. In this way, it is convenient to discharge the plastic blind rod 13 from the chassis 1. And during use, a material box can be arranged below the lower side of the discharging pipe 8 for transporting the plastic blind rod 13.

[0028] Since the top surface of the chassis 1 is open, in order to facilitate cleaning the dust and other impurities inside the chassis 1, therefore, as Figure 1 shown, a blowing device 9 is installed at the top inside the chassis 1. The blowing device 9 includes a mounting seat 91 with a cavity structure. The mounting seat 91 is installed on the chassis 1, and one side of the mounting seat 91 is communicated with an air inlet pipe. During use, the end of the air inlet pipe far from the mounting seat 91 is communicated with a gas source. The other side of the mounting seat 91 is communicated with a deformable plastic tube 92. The end of the plastic tube 92 far from the mounting seat 91 is communicated with a nozzle 93. Specifically, the plastic tube 92 can be set as a universal bamboo joint tube or a metal shaping hose. In this way, it is convenient to adjust the position of the nozzle 93 to facilitate cleaning the dust and other impurities inside the chassis 1. In addition, the blowing device 9 can also be used to clean the plastic blind rod 13 located at the corner inside the chassis 1.

[0029] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above-mentioned embodiments, and what is described in the above embodiments and the specification is only to illustrate the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. An oscillating fully automatic separator, comprising a clamping device and a vertical nozzle separator. The vertical nozzle separator includes a machine case with an open top surface, and is characterized in that: The fixture device includes a horizontally arranged bearing plate. An installation frame connectable to a manipulator is installed on the top surface of the bearing plate. A limiting hole penetrating the bearing plate vertically is provided on the bearing plate. The limiting hole is located within the installation frame. On the top surface of the bearing plate on both sides of the limiting hole, two sets of stretching and guiding mechanisms that can be telescoped in the horizontal direction are installed. The two sets of stretching and guiding mechanisms are arranged oppositely. A material clamping mechanism is installed on the opposite side of each set of stretching and guiding mechanisms. The material clamping mechanisms each include a horizontally arranged material clamping block connected to the stretching and guiding mechanism. The two material clamping blocks are arranged oppositely. A notch vertically penetrating the material clamping block and opposite to the position of the limiting hole is provided on the opposite side of each material clamping block. Electromagnets are embedded in the material clamping blocks on both sides of the notch, and the electromagnets on the two material clamping blocks are of opposite polarities.

2. The oscillating fully automatic separator according to claim 1, wherein: Each of the stretching and guiding mechanisms includes a fixed seat arranged parallel to the material clamping block. The fixed seats are detachably installed on the bearing plate outside the material clamping block. Two horizontally opposite guiding rods are installed between each fixed seat and the material clamping block. The ends of the guiding rods close to the material clamping block are fixedly connected to the material clamping block. The other ends of the guiding rods respectively penetrate the fixed seats and are slidably connected to the fixed seats. Limiting plates are installed after the guiding rods penetrate the fixed seats. Springs are also sleeved on the guiding rods between the material clamping block and the fixed seat. The two ends of the springs are fixedly connected to the material clamping block and the fixed seat respectively.

3. An oscillating full-automatic separator according to claim 1, characterized in that: The installation frame includes an installation plate arranged parallel to the bearing plate. A number of installation through holes are vertically provided on the installation plate. Columns are provided between the four corners of the installation plate and the bearing plate. The ends of the columns close to the bearing plate are fixedly connected to the bearing plate. The other ends of the columns are connected to the installation plate through connecting bolts.

4. The oscillating full-automatic separator according to claim 1, characterized in that: Two first sensors horizontally arranged oppositely and used for sensing whether the bearing plate is in place are installed on both sides inside the chassis. A second sensor for sensing whether the manipulator is in place is installed on the chassis between the two first sensors.

5. An oscillating full-automatic separator according to claim 1, characterized in that: The inner bottom surface of the chassis is an inclined surface, and a downward pipe arranged obliquely is fixedly communicated with the chassis. The higher side of the downward pipe is located at the lower side of the inner bottom surface of the chassis.

6. The oscillating full-automatic separator according to claim 5, characterized in that: A blowing device is installed on the top inside the chassis. The blowing device includes an installation seat with a cavity structure. The installation seat is installed on the chassis. An air inlet pipe is communicated with one side of the installation seat. The other side of the installation seat is communicated with a deformable plastic pipe. The end of the plastic pipe away from the installation seat is communicated with a nozzle.

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