Steel casting machining waste collecting device

By designing a scrap collection device for processing cast steel parts, the sheared waste is directly discharged into the extrusion box and extruded and pushed out, solving the problem of the accumulation of waste after shearing affects efficiency and achieving efficient waste collection and treatment.

CN223058441UActive Publication Date: 2025-07-04XUZHOU PEIWU MASCH CO LTD
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Patent Information

Application Number
CN202421918028.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-04
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

In the prior art, after the shearing machine completes the shearing task, waste is often piled up around the machine, requiring additional finishing steps to affect the waste treatment efficiency.

Method used

A waste collection device for processing cast steel parts is designed, including a base plate, an extrusion box, an extrusion mechanism, a cutting mechanism and a material pushing mechanism. The sheared waste is directly discharged into the extrusion box through the material pushing mechanism. After extrusion using the extrusion mechanism, the material pushing mechanism pushes the waste to avoid the scrap finishing and transportation steps.

Benefits of technology

It improves the efficiency of collecting and processing of cast steel parts, reduces additional finishing time, and improves the overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel casting machining waste collecting device which comprises a bottom plate, an extrusion box, an extrusion mechanism, a discharging mechanism and a pushing mechanism, and the extrusion box is installed at the top end of the bottom plate; the extrusion mechanism is mounted at the top of one end of the extrusion box; the extension end of the extrusion mechanism faces the extrusion box; the discharging mechanism is installed at the top end of the side, away from the extrusion mechanism, of the extrusion box. The material pushing mechanism is connected with the bottom plate and comprises a transmission assembly, a driving chain wheel, a transmission wheel, a driven chain wheel, a chain, a transmission rod, an auxiliary rod, a material pushing frame and a limiting assembly, the transmission assembly is installed at the top of the bottom plate, the driving chain wheel is connected with the output end of the transmission assembly, and the transmission wheel is rotationally installed at the top of the bottom plate. Therefore, the efficiency of collecting and treating the steel casting waste is improved by avoiding arrangement and transportation of the sheared waste.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste collection of steel castings, in particular to a waste collection device for steel casting processing waste. Background Art

[0002] Steel castings refer to parts made of cast steel, which are similar in performance to cast iron but have better strength. During the production of steel castings, some wastes will be generated due to production steps and cleaning and trimming (for example: defective products appear after the steel casting is demolded). In order to achieve environmental protection and utilization of resources, the wastes are usually collected and subjected to secondary smelting treatment.

[0003] Currently, when recycling and processing steel casting wastes, an advanced shearing machine is first used to shear the wastes to ensure that the wastes are cut into sizes convenient for processing. Subsequently, the sheared wastes will be transported to an extruder for further compression processing. This not only significantly reduces the volume of the wastes but also improves the convenience of waste transportation.

[0004] However, although the collaborative operation of the shearing machine and the extruder shows good efficiency in waste treatment, there are still problems. After the shearing machine completes the shearing task, the wastes often directly accumulate around the machine, which requires the staff to first sort out the sheared wastes so that the wastes can be smoothly transported to the extruder for further compression processing. This additional sorting step undoubtedly increases the total time-consuming of waste treatment and affects the efficiency of the entire waste collection and treatment. Summary of the Utility Model

[0005] The utility model aims to solve at least one of the technical problems in the related art to some extent.

[0006] To this end, an object of the utility model is to provide a waste collection device for steel casting processing waste, which improves the efficiency of waste collection and treatment of steel casting waste by avoiding the sorting and transportation of sheared wastes.

[0007] To achieve the above object, the present utility model provides a collecting device for waste materials in the processing of cast steel parts, which includes a bottom plate, an extrusion box, an extrusion mechanism, a blanking mechanism, and a pushing mechanism. Among them, the extrusion box is installed at the top end of the bottom plate; the extrusion mechanism is installed at the top of one end of the extrusion box, and the extending end of the extrusion mechanism faces the extrusion box; the blanking mechanism is installed at the top of the side of the extrusion box away from the extrusion mechanism; the pushing mechanism is connected to the bottom plate. The pushing mechanism includes a transmission component, a driving sprocket, a transmission wheel, a driven sprocket, a chain, a transmission rod, an auxiliary rod, a pushing frame, and a limiting component. Among them, the transmission component is installed on the top of the bottom plate, the driving sprocket is connected to the output end of the transmission component, the transmission wheel is rotatably installed on the top of the bottom plate and is arranged on one side of the transmission component, the driven sprocket is fixedly connected to the transmission wheel, and the driving sprocket is connected to the driven sprocket through the chain; the transmission rod is fixedly connected to the transmission wheel, the transmission rod is hinged to the pushing frame through the auxiliary rod, and the pushing frame is slidably connected to the inside of the extrusion box through the limiting component.

[0008] For the collecting device for waste materials in the processing of cast steel parts of the present utility model, the bottom plate and the extrusion box are moved to the shearing machine. Under the action of the blanking mechanism, the blanking of the waste materials after shearing is completed. After a large amount of waste materials enter the extrusion box, the extrusion of the waste materials is completed through the extrusion mechanism. The extruded waste materials are pushed out of the extrusion box under the action of the pushing mechanism. By avoiding the sorting and transportation of the waste materials after shearing, the efficiency of collecting and processing the waste materials of cast steel parts is improved.

[0009] In addition, the collecting device for waste materials in the processing of cast steel parts proposed according to the above application may also have the following additional technical features:

[0010] Specifically, the limiting component includes a limiting plate and a ball. Among them, the limiting plate is fixedly connected to the bottom end of the pushing frame, a limiting groove for the limiting plate to slide is opened at the top end of the bottom plate, the ball is rotatably installed at the bottom end of the limiting plate, and the ball is in contact with the limiting groove.

[0011] Specifically, the extrusion mechanism includes a mounting frame, a driving component, and an extrusion plate. Among them, the mounting frame is rotatably installed on the extrusion box, the driving component is installed at the bottom end of the mounting frame, and the extrusion plate is connected to the extending end of the driving component.

[0012] Specifically, the blanking mechanism includes a mounting plate, an adjusting component, and a blanking component. Among them, the mounting plate is connected to the extrusion box, the adjusting component is installed at one end of the mounting plate, the extending end of the adjusting component is hinged to the blanking component, and the blanking component is installed on the top of the mounting plate.

[0013] Specifically, the blanking assembly includes a hinge rod, a mounting frame, and a blanking roller. Among them, the bottom of one end of the mounting frame is hinged to the mounting plate through the hinge rod, the extending end of the adjusting assembly is hinged to the bottom of the other end of the mounting frame, and the blanking roller is rotatably mounted on the top of the mounting frame.

[0014] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the present utility model. Description of the Drawings

[0015] The above-mentioned and / or additional aspects and advantages of the present utility model will become apparent and be easily understood from the following description of the embodiments in conjunction with the drawings, wherein:

[0016] Figure 1 is a schematic structural diagram of a waste collection device for steel casting processing according to an embodiment of the present utility model;

[0017] Figure 2 is a schematic structural diagram of a waste collection device for steel casting processing according to another embodiment of the present utility model;

[0018] Figure 3 For the present utility model Figure 2 is an enlarged schematic view of the structure at A in the present utility model.

[0019] As shown in the figure: 1. Bottom plate; 2. Extrusion box; 3. Extrusion mechanism; 31. Mounting frame; 32. Driving assembly; 33. Extrusion plate; 4. Blanking mechanism; 41. Mounting plate; 42. Adjusting assembly; 43. Blanking assembly; 431. Hinge rod; 432. Mounting frame; 433. Blanking roller; 5. Pushing mechanism; 51. Transmission assembly; 52. Driving sprocket; 53. Transmission wheel; 54. Driven sprocket; 55. Chain; 56. Transmission rod; 57. Auxiliary rod; 58. Pushing frame; 59. Limiting assembly; 591. Limiting plate; 592. Ball. Detailed Embodiment

[0020] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present utility model, and should not be construed as limiting the present utility model. On the contrary, the embodiments of the present utility model include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.

[0021] The waste collection device for steel casting processing according to the embodiments of the present utility model will be described below in conjunction with the drawings.

[0022] The waste collection device for cast steel parts provided by the embodiment of the present utility model can be applied to the collection and treatment of waste cast steel parts, and improves the efficiency of waste cast steel part collection and treatment by avoiding the sorting and transportation of waste after shearing.

[0023] As shown in Figures 1-3 the figure, the waste collection device for cast steel parts of the embodiment of the present utility model may include a bottom plate 1, an extrusion box 2, an extrusion mechanism 3, a blanking mechanism 4 and a pushing mechanism 5.

[0024] As a possible case, universal wheels can be installed at the bottom end of the bottom plate 1 for moving the bottom plate 1 and the extrusion box 2.

[0025] Among them, the extrusion box 2 is installed at the top end of the bottom plate 1.

[0026] It should be noted that the extrusion box 2 described in the above embodiment is arranged in a hollow structure.

[0027] The extrusion mechanism 3 is installed at the top of one end of the extrusion box 2, and the extending end of the extrusion mechanism 3 faces the extrusion box 2.

[0028] It can be understood that under the action of the extrusion mechanism 3, the waste cast steel parts collected in the extrusion box 2 are extruded.

[0029] The blanking mechanism 4 is installed at the top of the side of the extrusion box 2 away from the extrusion mechanism 3.

[0030] It can be understood that under the action of the blanking mechanism 4, it is convenient to discharge the sheared waste into the extrusion box 2 for collection.

[0031] The pushing mechanism 5 is connected to the bottom plate 1. The pushing mechanism 5 may include a transmission component 51, a driving sprocket 52, a transmission wheel 53, a driven sprocket 54, a chain 55, a transmission rod 56, an auxiliary rod 57, a pushing frame 58 and a limiting component 59.

[0032] It should be noted that the transmission component 51 described in the above embodiment may be a transmission motor.

[0033] Among them, the transmission component 51 is installed at the top of the bottom plate 1. The driving sprocket 52 is connected to the output end of the transmission component 51. The transmission wheel 53 is rotatably installed at the top of the bottom plate 1 and is arranged on one side of the transmission component 51. The driven sprocket 54 is fixedly connected to the transmission wheel 53. The driving sprocket 52 is drivingly connected to the driven sprocket 54 through the chain 55.

[0034] It can be understood that under the drive of the transmission component 51, the driving sprocket 52 drives the driven sprocket 54 through the chain 55. After the driven sprocket 54 rotates, the transmission wheel 53 rotates with the rotation of the driven sprocket 54.

[0035] The transmission rod 56 is fixedly connected to the transmission wheel 53. The transmission rod 56 is hinged to the material pushing frame 58 through the auxiliary rod 57. The material pushing frame 58 is slidably connected to the inside of the extrusion box 2 through the limiting component 59.

[0036] Specifically, after the transmission wheel 53 rotates, the material pushing frame 58 in the extrusion box 2 is driven through the transmission rod 56 and the auxiliary rod 57, so as to push the extruded waste on the material pushing frame 58 out of the extrusion box 2, thereby achieving the effect of waste collection. At the same time, under the action of the limiting component 59, the effect of limiting the movement of the material pushing frame 58 in the extrusion box 2 is achieved.

[0037] Specifically, during the actual operation, the relevant personnel move the bottom plate 1 and the extrusion box 2 to the shearing machine, adjust the height of the blanking mechanism 4 to be flush with the height of the shearing machine. Subsequently, after the shearing machine shears the waste, the sheared waste is discharged into the extrusion box 2 through the blanking mechanism 4 for collection, avoiding the need for the step of sorting the sheared waste. Subsequently, when the waste in the extrusion box 2 is collected to be flush with the extrusion box 2, under the action of the extrusion mechanism 3, the effect of extruding the collected waste is achieved. The extruded waste will remain on the material pushing frame 58. Subsequently, under the drive of the transmission assembly 51, the driving sprocket 52 drives the driven sprocket 54 through the chain 55. After the driven sprocket 54 rotates, the transmission wheel 53 rotates with the rotation of the driven sprocket 54. After the transmission wheel 53 rotates, the material pushing frame 58 in the extrusion box 2 is driven through the transmission rod 56 and the auxiliary rod 57, so as to push the extruded waste on the material pushing frame 58 out of the extrusion box 2, thereby achieving the effect of waste collection, and improving the efficiency of collecting and processing the waste of steel castings by avoiding the sorting and transportation of the sheared waste.

[0038] In an embodiment of the present utility model, as Figures 1-2 shown, the limiting component 59 may include a limiting plate 591 and a ball 592.

[0039] It should be noted that multiple groups of the above-described balls 592 can be provided.

[0040] Among them, the limiting plate 591 is fixedly connected to the bottom end of the material pushing frame 58. A limiting groove for the limiting plate 591 to slide is opened at the top end of the bottom plate 1. The ball 592 is rotatably installed at the bottom end of the limiting plate 591, and the ball 592 is in contact with the limiting groove.

[0041] Specifically, under the action of the limiting plate 591, the limiting of the movement of the material pushing frame 58 in the extrusion box 2 is completed. At the same time, under the action of the ball 592, the friction generated when the limiting plate 591 slides in the limiting groove is reduced.

[0042] In an embodiment of the present utility model, as Figures 1-2As shown, the extrusion mechanism 3 may include a mounting frame 31, a driving assembly 32, and an extrusion plate 33.

[0043] It should be noted that the driving assembly 32 described in the above embodiment may be a hydraulic cylinder.

[0044] Among them, the mounting frame 31 is rotatably mounted on the extrusion box 2, the driving assembly 32 is mounted at the bottom end of the mounting frame 31, and the extrusion plate 33 is connected to the extending end of the driving assembly 32.

[0045] It should be noted that the extrusion plate 33 described in the above embodiment has the effect of increasing the contact area between the extending end of the driving assembly 32 and the fertilizer.

[0046] Specifically, under the action of the mounting frame 31, the position of the driving assembly 32 can be adjusted, and after the driving assembly 32 drives the extrusion plate 33, the effect of extruding the waste collected in the extrusion box 2 can be completed.

[0047] In an embodiment of the present utility model, as Figures 1-2 shown, the blanking mechanism 4 may include a mounting plate 41, an adjusting assembly 42, and a blanking assembly 43.

[0048] It should be noted that the adjusting assembly 42 described in the above embodiment may be a cylinder.

[0049] Among them, the mounting plate 41 is connected to the extrusion box 2, the adjusting assembly 42 is mounted at one end of the mounting plate 41, the extending end of the adjusting assembly 42 is hinged to the blanking assembly 43, and the blanking assembly 43 is mounted on the top of the mounting plate 41.

[0050] Specifically, under the action of the mounting plate 41, the installation of the adjusting assembly 42 and the blanking assembly 43 can be completed. Subsequently, under the adjustment of the adjusting assembly 42, the angle of the blanking assembly 43 is adjusted to assist in the discharge of the sheared waste.

[0051] In an embodiment of the present utility model, as Figures 1-2 shown, the blanking assembly 43 may include a hinge rod 431, a mounting frame 432, and a blanking roller 433.

[0052] It should be noted that multiple groups of the above-described blanking rollers 433 are provided.

[0053] Among them, the bottom end of one end of the mounting frame 432 is hinged to the mounting plate 41 through the hinge rod 431, the extending end of the adjusting assembly 42 is hinged to the bottom end of the other end of the mounting frame 432, and the blanking roller 433 is rotatably mounted on the top of the mounting frame 432.

[0054] Specifically, under the action of the articulated rod 431, the mounting frame 432 is mounted on the mounting plate 41, and under the action of the adjusting assembly 42, the angle of the mounting frame 432 is adjusted. Subsequently, under the action of the blanking roller 433, the discharge of the sheared waste is completed.

[0055] In summary, for the waste collection device for steel casting processing in the embodiment of the present utility model, the bottom plate and the extrusion box are moved to the shearing machine, and the blanking of the sheared waste is completed under the action of the blanking mechanism. After a large amount of waste enters the extrusion box, the waste is extruded by the extrusion mechanism. The extruded waste can be pushed out of the extrusion box under the action of the pushing mechanism. By avoiding the sorting and transportation of the sheared waste, the efficiency of collecting and processing the steel casting waste is improved.

[0056] In the description of this specification, the terms "first" and "second" are only used for descriptive purposes, and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0057] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples and the features of different embodiments or examples described in this specification.

[0058] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be construed as limiting the present utility model. Those of ordinary skill in the art can make changes, modifications, substitutions, and deformations to the above embodiments within the scope of the present utility model.

Claims

1. A waste collection device for steel castings during processing, characterized in that, It includes a bottom plate, an extrusion box, an extrusion mechanism, a blanking mechanism and a pushing mechanism. Among them, the extrusion box is installed at the top of the bottom plate; the extrusion mechanism is installed at the top of one end of the extrusion box, and the extending end of the extrusion mechanism faces the extrusion box; the blanking mechanism is installed at the top of the side of the extrusion box away from the extrusion mechanism; the pushing mechanism is connected to the bottom plate. The pushing mechanism includes a transmission component, a driving sprocket, a transmission wheel, a driven sprocket, a chain, a transmission rod, an auxiliary rod, a pushing frame and a limiting component. Among them, the transmission component is installed at the top of the bottom plate. The driving sprocket is connected to the output end of the transmission component. The transmission wheel is rotatably installed at the top of the bottom plate and is arranged on one side of the transmission component. The driven sprocket is fixedly connected to the transmission wheel. The driving sprocket is connected to the driven sprocket through the chain; the transmission rod is fixedly connected to the transmission wheel. The transmission rod is hinged to the pushing frame through the auxiliary rod. The pushing frame is slidably connected to the inside of the extrusion box through the limiting component.

2. The waste collection device for cast steel part processing according to claim 1, characterized in that The limiting component includes a limiting plate and a ball. Among them, the limiting plate is fixedly connected to the bottom end of the pushing frame. A limiting groove for the limiting plate to slide is opened at the top of the bottom plate. The ball is rotatably installed at the bottom end of the limiting plate, and the ball is in contact with the limiting groove.

3. The waste collection device for cast steel part processing according to claim 1, wherein, The extrusion mechanism includes a mounting frame, a driving component and an extrusion plate. Among them, the mounting frame is rotatably installed on the extrusion box. The driving component is installed at the bottom end of the mounting frame. The extrusion plate is connected to the extending end of the driving component.

4. The waste collection device for cast steel part processing according to claim 1, characterized in that, The blanking mechanism includes a mounting plate, an adjusting component and a blanking component. Among them, the mounting plate is connected to the extrusion box. The adjusting component is installed at one end of the mounting plate. The extending end of the adjusting component is hinged to the blanking component. The blanking component is installed at the top of the mounting plate.

5. The waste collection device for cast steel part processing according to claim 4, characterized in that, The blanking component includes a hinged rod, a mounting frame and a blanking roller. Among them, the bottom of one end of the mounting frame is hinged to the mounting plate through the hinged rod. The extending end of the adjusting component is hinged to the bottom of the other end of the mounting frame. The blanking roller is rotatably installed at the top of the mounting frame.