Aluminum profile surface embossment machining device

Abstract

The utility model provides an aluminum profile surface embossment processing device, and belongs to the technical field of machinery. An aluminum profile surface embossment machining device comprises a base; the bracket is fixed on the base; the first rotating shaft is rotationally arranged on the bracket; the second rotating shaft is rotationally arranged on the support, the second rotating shaft and the first rotating shaft are arranged in parallel, and the second rotating shaft is located under the first rotating shaft; the driving motor is fixed to the support, and an output shaft of the driving motor is coaxially connected with the second rotating shaft; the first gear is coaxially fixed on the first rotating shaft; the second gear is coaxially fixed to the second rotating shaft, and the first gear and the second gear are connected in an engaged mode; the first pressing wheel is coaxially connected to the first rotating shaft, and the first pressing wheel is provided with concave lines; and the second pressing wheel is coaxially connected to the second rotating shaft, the second pressing wheel is provided with convex lines, and the convex lines correspond to the concave lines.

Description

Technical Field

[0001] The utility model belongs to the technical field of machinery, and particularly relates to a device for processing surface relief of aluminum profiles. Background Technique

[0002] Generally, the processing method of relief is usually carried out by a milling machine. However, when facing aluminum profiles, due to their small thickness, this processing method is no longer applicable. On the other hand, when using a milling machine for processing, because the thickness of the aluminum profile is small (in the case of being relatively thin), the texture is relatively soft and it is difficult to fix it. Summary of the Invention

[0003] The purpose of the utility model is to address the above problems existing in the prior art and propose a device for processing surface relief of aluminum profiles, which has the characteristics of high processing efficiency and good effect.

[0004] The purpose of the utility model can be achieved by the following technical solutions:

[0005] A device for processing surface relief of aluminum profiles, comprising:

[0006] A base;

[0007] A bracket, the bracket is fixed on the base;

[0008] A first rotating shaft, the first rotating shaft is rotatably arranged on the bracket;

[0009] A second rotating shaft, the second rotating shaft is rotatably arranged on the bracket, the second rotating shaft is arranged parallel to the first rotating shaft, and the second rotating shaft is located directly below the first rotating shaft;

[0010] A driving motor, the driving motor is fixed on the bracket, and the output shaft of the driving motor is coaxially connected to the second rotating shaft;

[0011] A first gear, the first gear is coaxially fixed on the first rotating shaft;

[0012] A second gear, the second gear is coaxially fixed on the second rotating shaft, and the first gear and the second gear are meshed and connected;

[0013] A first pressing wheel, the first pressing wheel is coaxially connected to the first rotating shaft, and the first pressing wheel has a concave texture;

[0014] A second pressing wheel, the second pressing wheel is coaxially connected to the second rotating shaft, the second pressing wheel has a convex texture, the convex texture corresponds to the concave texture, and there is an interval channel for the aluminum profile to enter between the first pressing wheel and the second pressing wheel.

[0015] In the above-mentioned aluminum profile surface relief processing device, a first connecting part is arranged on the first rotating shaft, the cross-section of the first connecting part is hexagonal, the first pressure wheel is provided with a first mounting hole corresponding to the first connecting part, and the first pressure wheel is sleeved on the first connecting part through the first mounting hole.

[0016] The above-mentioned aluminum profile surface relief processing device includes a first bolt, a first threaded hole is provided at the end of the first rotating shaft, the first bolt is threadedly connected to the first threaded hole and the head of the first bolt is pressed tightly on the first pressure wheel, and the screwing direction of the first bolt is opposite to the rotation direction of the first rotating shaft.

[0017] In the above-mentioned aluminum profile surface relief processing device, a second connecting part is provided on the second rotating shaft, the cross-section of the second connecting part is hexagonal, the second pressure wheel is provided with a second mounting hole corresponding to the second connecting part, and the second pressure wheel is sleeved on the second connecting part through the second mounting hole.

[0018] In the above-mentioned aluminum profile surface relief processing device, it includes a second bolt, a second threaded hole is arranged at the end of the second rotating shaft, the second bolt is threadedly connected to the second threaded hole and the head of the second bolt is pressed tightly on the second pressure wheel, and the screwing direction of the second bolt is opposite to the rotation direction of the second rotating shaft.

[0019] In the above-mentioned aluminum profile surface relief processing device, a placement rod is fixed on the base.

[0020] Compared with the prior art, this application has the following advantages:

[0021] The concave lines of the first pressing wheel correspond to the convex lines of the second pressing wheel, which can achieve precise extrusion of the surface of the aluminum profile and ensure the clarity and accuracy of the embossed pattern. It is particularly suitable for embossing of aluminum profiles, especially for aluminum profiles with smaller thickness, overcoming the problem that milling machines cannot process them. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a cross-sectional structural diagram in this application;

[0023] Figure 2 This is a cross-sectional structural diagram of the first pressing wheel and the second pressing wheel in the present application after being disassembled.

[0024] In the figure,

[0025] 2. Base;

[0026] 3. Bracket;

[0027] 4. first rotating shaft; 41. first connecting portion; 411. first threaded hole;

[0028] 5. second rotating shaft; 51. second connecting portion; 511. second threaded hole;

[0029] 6. Driving motor;

[0030] 7. First gear;

[0031] 8. Second gear;

[0032] 9. first pressing wheel; 91. concave pattern; 92. first mounting hole;

[0033] 10. second pressing wheel; 101. protruding pattern; 102. second mounting hole;

[0034] 11. Spacing channel;

[0035] 12. First bolt;

[0036] 13. Second bolt;

[0037] 14. Place the rod. DETAILED DESCRIPTION

[0038] The following is combined with Figure 1 - Figure 2 The present application is further described with specific embodiments:

[0039] First of all, it should be noted that in the description of this application, if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and other directional words appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application; in addition, if the terms "first", "second", "third" and other numerical quantifiers appear, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, in this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", and "connected" appear, they should be understood in a broad sense, for example, it can be a fixed connection, or a detachable connection, a limited connection such as an interference fit, a transition fit, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium; therefore, for ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0040] like Figures 1 to 2As shown in the figure, an aluminum profile surface relief processing device includes: a base 2, a bracket 3, a first rotating shaft 4, a second rotating shaft 5, a driving motor 6, a first gear 7, a second gear 8, a first pressing wheel 9, and a second pressing wheel 10. The bracket 3 is fixed on the base 2; the first rotating shaft 4 is rotatably arranged on the bracket 3; the second rotating shaft 5 is rotatably arranged on the bracket 3, the second rotating shaft 5 is arranged parallel to the first rotating shaft 4, and the second rotating shaft 5 is located directly below the first rotating shaft 4; the driving motor 6 is fixed on the bracket 3, and the output shaft of the driving motor 6 is coaxially connected to the second rotating shaft 5; the first gear 7 is coaxially fixed on the first rotating shaft 4; the second gear 8 is coaxially fixed on the second rotating shaft 5, and the first gear 7 and the second gear 8 are meshed and connected; the first pressing wheel 9 is coaxially connected to the first rotating shaft 4, and the first pressing wheel 9 has a concave texture 91; the second pressing wheel 10 is coaxially connected to the second rotating shaft 5, the second pressing wheel 10 has a convex texture 101, the convex texture 101 corresponds to the concave texture 91, and there is an interval channel 11 for the aluminum profile to enter between the first pressing wheel 9 and the second pressing wheel 10.

[0041] In this application, when the driving motor 6 is started, the output shaft of the driving motor 6 drives the second rotating shaft 5 to rotate. Since the second gear 8 is coaxially fixed on the second rotating shaft 5, the rotation of the second rotating shaft 5 causes the second gear 8 to rotate accordingly. Also, because the first gear 7 and the second gear 8 are meshed and connected, the rotation of the second gear 8 drives the first gear 7 to rotate, and then the first rotating shaft 4 coaxially fixed with the first gear 7 also starts to rotate. The first pressing wheel 9 on the first rotating shaft 4 has a concave texture 91, and the second pressing wheel 10 on the second rotating shaft 5 has a convex texture 101 corresponding to the concave texture 91. The aluminum profile to be processed is placed in the interval channel 11 between the first pressing wheel 9 and the second pressing wheel 10. As the two pressing wheels rotate, the convex texture 101 and the concave texture 91 cooperate with each other to squeeze the surface of the aluminum profile, thereby processing a relief pattern on the surface of the aluminum profile.

[0042] The concave texture 91 of the first pressing wheel 9 corresponds to the convex texture 101 of the second pressing wheel 10, which can achieve precise extrusion of the surface of the aluminum profile, ensuring the clarity and accuracy of the relief pattern. It is particularly suitable for the relief processing of aluminum profiles, especially for aluminum profiles with a smaller thickness, overcoming the problem that a milling machine cannot process.

[0043] Specifically, a first connecting portion 41 is provided on the first rotating shaft 4. The cross-section of the first connecting portion 41 is hexagonal. The first pressing wheel 9 is provided with a first mounting hole 92 corresponding to the first connecting portion 41. The first pressing wheel 9 is sleeved on the first connecting portion 41 through the first mounting hole 92.

[0044] The first connecting part 41 with a hexagonal cross-section fits tightly with the first mounting hole 92 of the first pressing wheel 9, which can effectively prevent the first pressing wheel 9 from rotating relative to the first rotating shaft 4, ensuring the stable position of the pressing wheel during the processing, and thus guaranteeing the quality of the relief processing. When it is necessary to replace the first pressing wheel 9 with different patterns to meet different relief processing requirements, simply remove the first pressing wheel 9 from the first connecting part 41 easily and then put on a suitable pressing wheel. This design makes the installation and disassembly process simple and fast, saving the replacement time and improving the production efficiency.

[0045] Specifically, it includes a first bolt 12. A first threaded hole 411 is provided at the end of the first rotating shaft 4. The first bolt 12 is threadedly connected to the first threaded hole 411 and the head of the first bolt 12 presses against the first pressing wheel 9. The screwing direction of the first bolt 12 is opposite to the rotating direction of the first rotating shaft 4.

[0046] The first bolt 12 is threadedly connected to the first threaded hole 411 and presses against the first pressing wheel 9. Together with the hexagonal connecting part, it further enhances the fixing effect of the first pressing wheel 9 on the first rotating shaft 4. Even under the working conditions of high-speed rotation and large pressure, it can ensure that the first pressing wheel 9 will not loosen or shift, guaranteeing the stability and accuracy of the relief processing. The screwing direction of the first bolt 12 is opposite to the rotating direction of the first rotating shaft 4. When the first rotating shaft 4 rotates, a force will be generated to further tighten the first bolt 12, thus effectively preventing the first bolt 12 from loosening and falling off during the working process. This design greatly improves the safety and reliability of the device and reduces the occurrence probability of equipment failures and production accidents caused by bolt loosening.

[0047] Specifically, a second connecting part 51 is provided on the second rotating shaft 5. The cross-section of the second connecting part 51 is hexagonal. The second pressing wheel 10 is provided with a second mounting hole 102 corresponding to the second connecting part 51. The second pressing wheel 10 is sleeved on the second connecting part 51 through the second mounting hole 102.

[0048] The second connecting part 51 with a hexagonal cross-section fits tightly with the second mounting hole 102 of the second pressing wheel 10, which can effectively prevent the second pressing wheel 10 from rotating relative to the second rotating shaft 5. During the relief processing, it ensures that the second pressing wheel 10 always maintains a stable position, thus guaranteeing the stable and clear quality of the processed relief pattern. When it is necessary to replace the second pressing wheel 10 with different patterns to meet different relief processing requirements, simply remove the second pressing wheel 10 from the second connecting part 51 easily and then put on a suitable pressing wheel. This design makes the installation and disassembly process simple and fast, greatly saving the replacement time and improving the production efficiency.

[0049] Specifically, it includes a second bolt 13. A second threaded hole 511 is provided at the end of the second rotating shaft 5. The second bolt 13 is threadedly connected to the second threaded hole 511 and the head of the second bolt 13 presses against the second pressing wheel 10. The screwing direction of the second bolt 13 is opposite to the rotating direction of the second rotating shaft 5.

[0050] The second bolt 13 is threadedly connected to the second threaded hole 511 and presses against the second pressing wheel 10. Acting together with the hexagonal second connecting portion 51, it further enhances the fixing effect of the second pressing wheel 10 on the second rotating shaft 5. During the processing, even if the second rotating shaft 5 rotates at a high speed and bears a large pressure, the second pressing wheel 10 can remain stable, ensuring the stable quality of the embossing processing. The screwing direction of the second bolt 13 is opposite to the rotating direction of the second rotating shaft 5. When the second rotating shaft 5 rotates, a force will be generated to further tighten the second bolt 13, thus effectively preventing the second bolt 13 from loosening and falling off during the working process. This greatly improves the safety and reliability of the device and reduces the occurrence probability of equipment failures and production accidents caused by bolt loosening.

[0051] Specifically, a placing rod 14 is fixed on the base 2.

[0052] With the special placing rod 14, the spare pressing wheels can be neatly placed, avoiding the damage or loss of the pressing wheels that may be caused by random placement. At the same time, it also makes the working area cleaner and more orderly.

[0053] It should be noted that the above embodiments are only used to illustrate the present application and do not limit the technical solutions described in the present application. Although the present specification has described the present application in detail with reference to the above embodiments, those of ordinary skill in the art should understand that those skilled in the technical field can still modify the present application or make equivalent replacements. All technical solutions and their improvements that do not depart from the spirit and scope of the present application should be covered within the scope of the claims of the present application.

Claims

1. An aluminum profile surface relief processing device, characterized in that, include: Base (2); A bracket (3), the bracket (3) being fixed on the base (2); A first rotating shaft (4), the first rotating shaft (4) being rotatably disposed on the bracket (3); a second rotating shaft (5), the second rotating shaft (5) being rotatably disposed on the bracket (3), the second rotating shaft (5) being disposed parallel to the first rotating shaft (4), and the second rotating shaft (5) being located directly below the first rotating shaft (4); A drive motor (6), wherein the drive motor (6) is fixed on the bracket (3), and an output shaft of the drive motor (6) is coaxially connected to the second rotating shaft (5); A first gear (7), the first gear (7) being coaxially fixed on the first rotating shaft (4); a second gear (8), the second gear (8) being coaxially fixed on the second rotating shaft (5), and the first gear (7) and the second gear (8) being meshingly connected; a first pressing wheel (9), the first pressing wheel (9) being coaxially connected to the first rotating shaft (4), the first pressing wheel (9) having a concave pattern (91); A second pressing wheel (10), the second pressing wheel (10) is coaxially connected to the second rotating shaft (5), the second pressing wheel (10) has a convex pattern (101), the convex pattern (101) corresponds to the concave pattern (91), and a spacing channel (11) is provided between the first pressing wheel (9) and the second pressing wheel (10) for the aluminum profile to enter.

2. The aluminum profile surface relief processing device according to claim 1, characterized in that, The first rotating shaft (4) is provided with a first connecting portion (41), the cross section of the first connecting portion (41) is hexagonal, the first pressing wheel (9) is provided with a first mounting hole (92) corresponding to the first connecting portion (41), and the first pressing wheel (9) is sleeved on the first connecting portion (41) through the first mounting hole (92).

3. The aluminum profile surface relief processing device according to claim 2, characterized in that The invention comprises a first bolt (12), wherein the end of the first rotating shaft (4) is provided with a first threaded hole (411), the first bolt (12) is threadedly connected to the first threaded hole (411) and the head of the first bolt (12) is pressed against the first pressing wheel (9), and the screwing direction of the first bolt (12) is opposite to the rotation direction of the first rotating shaft (4).

4. The aluminum profile surface relief processing device according to claim 1, characterized in that, The second rotating shaft (5) is provided with a second connecting portion (51), the cross section of the second connecting portion (51) is hexagonal, the second pressing wheel (10) is provided with a second mounting hole (102) corresponding to the second connecting portion (51), and the second pressing wheel (10) is sleeved on the second connecting portion (51) through the second mounting hole (102).

5. The aluminum profile surface relief processing device according to claim 4, wherein, The second rotating shaft (5) comprises a second bolt (13), the end of which is provided with a second threaded hole (511), the second bolt (13) being threadedly connected to the second threaded hole (511) so that the head of the second bolt (13) is pressed against the second pressing wheel (10), and the screwing direction of the second bolt (13) is opposite to the rotation direction of the second rotating shaft (5).

6. The aluminum profile surface relief processing device according to claim 1, characterized in that, A placement rod (14) is fixed on the base (2).

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