Quantitative cigarette discharging equipment for hand-packed cigarettes
By designing fixed smoke discharge equipment for smoke screening, feeding components and discharge components, the problems of manual unpacking and boxing in handbag cigarette production are solved, automatic quantitative supply is realized, and production efficiency and material utilization are improved.
Patent Information
- Application Number
- CN202422285271.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The lack of hand-packing cigarette equipment for special cigarette boxes in the prior art forms has led to the need to manually unpack the pre-packaged cigarettes and manually pack them on the production line, which is cumbersome in the process and wastes materials.
A fixed smoke outlet device including a smoke screen, a feeding assembly, a transition guide and a discharge assembly is designed. After the smoke branches are separated and arranged through the smoke screen, the smoke outlets are transported to the smoke frame by using a material push fork and a turntable to realize automated quantitative supply and reduce manual operation.
It realizes the automated quantitative supply of handbag cigarette production, saves pre-packaging processes and material investment, and improves the directness and efficiency of the production process.
Smart Images
Figure CN223059328U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of packaging equipment, and specifically relates to a constant-quantity cigarette discharging device for hand-packed cigarettes. Background Art
[0002] In the market, there are the same kind of cigarettes but with two or more cigarette box forms for consumers to choose. The packaging forms are also divided into machine-packed cigarettes and hand-packed cigarettes. At present, due to the special structure of the cigarette box, hand-packed cigarettes need to be packed manually when loading cigarettes. For example, cigarette boxes with positive flip-top, side-pull-out and other opening forms. Specifically, for the positive flip-top cigarette box of Nanjing, there is a closed baffle around the inner side of the cigarette box, which makes the cigarettes usually packed manually when loaded into this kind of box.
[0003] Due to the small output of special cigarette boxes, there is no targeted equipment on the production line to supply hand-packed cigarettes in a fixed number and quantity. In the production line, cigarettes are first supplied to the general cigarette boxes, and then a certain amount of pre-packaged cigarettes are separated and supplied to the special cigarette boxes for manual loading. This makes the loading workers also need to unpack the pre-packaged cigarettes and then load the cigarettes into the special cigarette boxes, and the process is rather cumbersome. Content of the Utility Model
[0004] In view of the above problems, the utility model provides a constant-quantity cigarette discharging device for hand-packed cigarettes. Its structure includes a workbench installed on a frame and a cigarette screening device installed above the workbench. Among them, a feeding component is arranged below the cigarette screening device, a transition guide seat is arranged at the front end of the feeding component, and a discharging component is arranged at the front end of the transition guide seat. The cigarette screening device includes a cigarette storage and a screen plate group at the opening below the cigarette storage. An active screen frame is arranged between the cigarette storage and the screen plate group. The screen plate group includes a plurality of screen plates arranged at intervals, and channels for the cigarettes to be discharged downward are arranged between the screen plates. The feeding component includes a pushing fork and a bearing seat. The bearing seat is fixedly installed directly below the screen plate group, and grooves for separating the cigarettes are arranged on the bearing seat.
[0005] Further, a guiding groove for the cigarettes to pass through is arranged on the transition guide seat, and the opening width of the guiding groove at the end close to the bearing seat is greater than the opening width at the end close to the discharging component.
[0006] Further, the discharging component includes a turntable that can rotate around the center and a cigarette frame installed on the turntable. A through groove is arranged in the middle of the cigarette frame. A plurality of cigarette frames are arranged and surround the turntable. A pushing member with a fixed position is arranged in the middle of the turntable. An discharging push arm is arranged at the pushing arm of the pushing member, and the discharging push arm is in clearance fit with the inner wall of the cigarette frame.
[0007] Further, the opening width of the guiding groove at the end close to the bearing seat is greater than or equal to the width of the bearing seat, and the opening width of the guiding groove at the end close to the discharging component is less than or equal to the width of the through groove of the cigarette frame.
[0008] Furthermore, the pusher fork and the transition guide seat are movably mounted on the workbench through a translation assembly, the translation assembly includes a slide rail and a slide seat, and a motor and a lead screw for driving the slide seat to move, and the movement directions of the pusher fork and the transition guide seat are perpendicular to each other.
[0009] Furthermore, the pusher fork has a head and a body, the width of the head of the pusher fork is smaller than the width of the groove of the bearing seat, and the width of the body is smaller than the width of the head.
[0010] Furthermore, the loader includes a movable hopper and is movable above the cigarette bin of the cigarette screener.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] The utility model cooperates and conveys the material through the feeding component, the transition guide seat and the discharging component under the cigarette screener, and uses the loader to receive the cigarettes on the cigarette production and packaging production line, so as to directly connect with the cigarette production line to carry out the hand-packed cigarette process. Then the cigarette screener puts the cigarettes on the supporting seat, and pushes the cigarettes on the supporting seat to the transition guide seat through the pushing fork, and further pushes them to the cigarette frame after the transition guide seat is tightened. Then the turntable rotates to drive the cigarette frame to the next workstation, and uses the pushing member to drive the discharging push arm to push the cigarettes in the cigarette frame out, so that the workers can grab them by hand for boxing. Therefore, on the basis of the manual process, a separate section is separated on the cigarette production line to supply hand-packed cigarettes, thereby saving the pre-packaging process and material input, and making the production process more direct and smooth. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model is a schematic diagram of the overall structure of a fixed number of smoke dispensing equipment for hand-packed cigarettes.
[0014] Figure 2 It is a three-dimensional structural schematic diagram of the smoke screener and feeder of the utility model.
[0015] Figure 3 It is a three-dimensional structural schematic diagram of the feeding assembly, translation assembly and transition guide seat of the utility model.
[0016] Figure 4 It is a three-dimensional structural schematic diagram of the pusher fork, the bearing seat and the transition guide seat of the utility model.
[0017] Figure 5 This is a schematic diagram of the working state of the discharging component of the utility model.
[0018] In the figure: 1, workbench; 2, cigarette screening device; 3, feeding device; 4, feeding assembly; 5, translation assembly; 6, transition guide seat; 7, discharging assembly; 8, pushing member; 21, cigarette magazine; 22, movable screening frame; 23, screening plate group; 31, hopper; 41, pusher fork; 42, bearing seat; 51, slide rail; 52, sliding seat; 71, turntable; 72, cigarette frame; 73, discharging push arm. Detailed implementation manners
[0019] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0020] Embodiment: As Figures 1-5 shown, the present utility model provides a fixed-number cigarette discharging device for hand-packed cigarettes, and its structure includes a workbench 1 installed on a frame, and a feeding device 3 and a cigarette screening device 2 installed above the workbench 1. The cigarette screening device 2 includes a cigarette magazine 21 and a screening plate group 23 at the opening below the cigarette magazine 21. An movable screening frame 22 is provided between the cigarette magazine 21 and the screening plate group 23, and the movable screening frame 22 is connected to a reciprocating motor or other link mechanisms for horizontal reciprocating movement to disturb the cigarettes in the cigarette magazine 21, so that the cigarettes can better enter the screening plate group 23. The screening plate group 23 includes a plurality of screening plates arranged at intervals, and channels for the cigarettes to be discharged downward are provided between the screening plates, which are used to guide the cigarettes to be discharged downward. The feeding device 3 includes a movable hopper 31 and is movable above the cigarette magazine 21 of the cigarette screening device 2 to receive the cigarettes on the production line of cigarette production and packaging. Driven by a connecting rod and a motor, the hopper 31 receives the cigarettes in a horizontal posture and fills the cigarettes into the cigarette magazine 21 in a vertical posture.
[0021] A feeding assembly 4 is provided below the cigarette screening device 2, and a discharging assembly 7 is provided at the front end of the transition guide seat 6. In this embodiment, the feeding assembly 4 includes a pusher fork 41 and a bearing seat 42. The pusher fork 41 has a head and a body. The width of the head of the pusher fork 41 is smaller than the width of the groove of the bearing seat 42, and the width of the body is smaller than the width of the head. The bearing seat 42 is fixedly installed directly below the screening plate group 23. Since the number of cigarettes to be boxed is not necessarily an even number, usually there are even numbers of 18 and 20 cigarettes and an odd number of 19 cigarettes. Therefore, when the screening plate group 23 discharges materials, a bearing seat 42 with grooves for separating the cigarettes is used to receive the cigarettes, and the cigarettes are divided into two upper and lower rows and spaced apart from each other to avoid interference during pushing due to the cigarettes being staggered.
[0022] In this embodiment, the discharging assembly 7 includes a turntable 71 that can rotate around the center and a cigarette frame 72 installed on the turntable 71. The turntable 71 is controlled by a motor and a reduction gear set to perform fixed-frame, fixed-distance, and fixed-angle rotation. A through groove for receiving tightly bundled cigarettes is provided in the middle of the cigarette frame 72. There are a plurality of cigarette frames 72, which are arranged in a ring on the turntable 71 to form multiple workstations. In this embodiment, four cigarette frames 72 are used. A pushing member 8 with a fixed position is provided in the middle of the turntable 71. The position of the pushing member 8 does not rotate with the turntable 71. A discharging push arm 73 is provided at the pushing arm of the pushing member 8. The discharging push arm 73 is in clearance fit with the inner wall of the cigarette frame 72, so as to push out the cigarettes in the cigarette frame 72, allowing workers to grab them by hand for boxing.
[0023] On the bearing seat 42, the cigarettes are separated from each other, so the overall width is relatively large. If directly conveyed to the next bearing member, the arranged cigarettes will be scattered and collapsed. If directly conveyed into a bearing member with a relatively narrow width, due to the lack of a transition process, the cigarettes are prone to interference. Therefore, a transition guide seat 6 is provided at the front end of the feeding assembly 4. The transition guide seat 6 adopted is provided with a guiding groove for the cigarettes to pass through. The opening width of the guiding groove at the end close to the bearing seat 42 is greater than the opening width at the end close to the discharging assembly 7. The opening width of the guiding groove at the end close to the bearing seat 42 is greater than or equal to the width of the bearing seat 42. The opening width of the guiding groove at the end close to the discharging assembly 7 is less than or equal to the width of the through groove of the cigarette frame 72.
[0024] At the same time, the pushing fork 41 and the transition guide seat 6 are movably installed on the workbench 1 through a translation assembly 5. The translation assembly 5 includes a slide rail 51, a slide seat 52, and a motor and a lead screw for driving the slide seat 52 to move. The moving directions of the pushing fork 41 and the transition guide seat 6 are perpendicular to each other.
[0025] In specific implementation, the hopper 31 is driven by a connecting rod and a motor to receive cigarette rods in a horizontal posture and fill the cigarette rods into the cigarette storage 21 in a vertical posture. The movable sieve frame 22 in the cigarette storage 21 performs a horizontal reciprocating motion to disturb the cigarette rods in the cigarette storage 21, so that the cigarette rods can better enter the sieve plate group 23. The cigarette rods are discharged downward from the sieve plate group 23 and discharged into the bearing seat 42. Through height setting, only two layers of cigarette rods are carried on the bearing seat 42, and the third layer and the parts above are still in the sieve plate group 23. Then, the sliding seat 52 of the translation assembly 5 slides on the slide rail 51 to drive the pusher fork 41 to move. The pusher fork 41 pushes the cigarette rods from the bearing seat 42 into the transition guide seat 6, so that the cigarette rods enter the transition guide seat 6. Then, the gradually narrowing guide groove on the transition guide seat 6 makes the cigarette rods gradually narrow from the original wider arrangement form and enter the cigarette frame 72. When the pusher fork 41 passes through the transition guide seat 6, it will contact the side wall of the transition guide seat 6 due to the narrowing of the side wall. However, the body of the pusher fork 41 is relatively thin, and even if it is bent and deformed, it will not interfere with the vertical wall of the groove of the bearing seat 42. Then, after the cigarette rods are completely pushed into the cigarette frame 72, the pusher fork 41 retracts. The sliding seat 52 of the translation assembly 5 slides on the slide rail 51 to drive the transition guide seat 6 to move to the side end to prevent interference with the transition guide seat 6 when the turntable 71 rotates. Subsequently, the turntable 71 rotates to drive the cigarette frame 72 to turn to the next station. Subsequently, the pushing member 8 drives the discharging push arm 73 to push out the cigarette rods in the cigarette frame 72, so that workers can grab them by hand for boxing. Thus, on the basis of the manual process, a section is separately separated on the cigarette rod production line for hand-packed cigarettes, thereby saving the pre-packaging process and material input and making the production process more direct and smooth.
[0026] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.
Claims
1. A constant smoke output device for hand-packed cigarettes, the structure of which includes a workbench installed on a frame, as well as a feeder and a cigarette screening device installed above the workbench, and is characterized in that: A feeding component is provided below the cigarette screening device. A transition guide base is provided at the front end of the feeding component, and a discharging component is provided at the front end of the transition guide base. The cigarette screening device includes a cigarette storage and a screen plate group located at the opening below the cigarette storage. An active screen frame is provided between the cigarette storage and the screen plate group. The screen plate group includes a plurality of screen plates arranged at intervals, and channels for the cigarettes to be discharged downward are provided between the screen plates. The feeding component includes a pusher fork and a bearing seat. The bearing seat is fixedly installed directly below the screen plate group, and grooves for separating the cigarettes are provided on the bearing seat.
2. The constant cigarette discharging device for hand-packed cigarettes according to claim 1, wherein: A guiding groove for the cigarettes to pass through is provided on the transition guide base. The opening width of the guiding groove at the end close to the bearing seat is greater than the opening width at the end close to the discharging component.
3. The constant-quantity cigarette discharging device for hand-held cigarettes according to claim 2, characterized in that: The discharging component includes a turntable rotatable around the center and a cigarette frame installed on the turntable. A through groove is provided in the middle of the cigarette frame, and a plurality of cigarette frames are provided and arranged in a ring on the turntable. A fixed-position pushing member is provided in the middle of the turntable. A discharging push arm is provided at the pushing arm of the pushing member, and the discharging push arm is in clearance fit with the inner wall of the cigarette frame.
4. The constant smoke discharging device for hand-packed cigarettes according to claim 3, wherein: The opening width of the guiding groove at the end close to the bearing seat is greater than or equal to the width of the bearing seat, and the opening width of the guiding groove at the end close to the discharging component is less than or equal to the width of the through groove of the cigarette frame.
5. The constant-quantity cigarette discharging device for hand-packed cigarettes according to claim 2, characterized in that: The pusher fork and the transition guide base are movably installed on the workbench through a translation component. The translation component includes a slide rail, a slide seat, a motor and a lead screw for driving the slide seat to move. The moving directions of the pusher fork and the transition guide base are perpendicular to each other.
6. The constant smoke output device for hand-packed cigarettes according to claim 2, characterized in that: The pusher fork has a head and a body. The width of the head of the pusher fork is less than the width of the groove of the bearing seat, and the width of the body is less than the width of the head.
7. The constant smoke discharging device for hand-packed cigarettes according to claim 1, characterized in that: The feeder includes a movable hopper and is movable above the cigarette storage of the cigarette screening device.