Dust fall spraying device for biomass fuel bin
By designing an automated dust reduction spray device in the biomass fuel silo, the sealing valve core is driven to move by using fuel discharge thrust, automatic spray dust reduction during the discharge process is achieved, dust problems caused by operation negligence are solved, and the automation and safety of the discharge process are ensured.
Patent Information
- Application Number
- CN202421743547.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-23
AI Technical Summary
During the biomass fuel discharge process, the operator may fail to turn on the spray mechanism in time due to negligence or unfamiliar with the operating process, resulting in the inability to achieve synchronous spray dust reduction operation during discharge, resulting in dust being generated.
A dust reduction spray device for biomass fuel silo is designed, including a silo, a discharge hopper and a dust reduction mechanism. The fuel thrust in the discharge hopper is used to automatically drive the sealing valve core to realize the water flow to multiple spray heads, automatically perform spray dust reduction during unloading, and automatically stop spraying after unloading is completed.
It realizes automatic spray dust reduction during the unloading process to prevent dust from occurring, avoids insufficient dust reduction caused by human negligence, and ensures automation and safety of the unloading process.
Smart Images

Figure CN223060213U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust reduction equipment, in particular to a dust reduction spray device for a biomass fuel bin. Background Art
[0002] Biomass fuel silos usually include basic structures such as silo body, base, feed inlet, and discharge port, and are equipped with safety facilities such as smoke monitors and sprinklers. The smoke monitors are used to monitor the air conditions in the silo in real time to prevent the accumulation of harmful gases such as carbon monoxide, and the sprinklers are used to cool and humidify the biomass fuel when necessary to control its temperature and humidity and reduce the risk of fire.
[0003] Even after the biomass fuel in the silo is sprinkled with water, the biomass fuel itself has a relatively loose physical property and the particles are easily separated. Therefore, it is easy to break and scatter during the unloading process, thereby generating dust. Some silos will be equipped with a spray mechanism at the discharge port to achieve dust reduction during unloading. However, since most unloading operations can be separated from the opening of the spray mechanism, when unloading, the operator may fail to realize the need to open the spray mechanism simultaneously during unloading due to negligence or lack of familiarity with the operating procedures, thereby failing to achieve synchronized spray dust reduction operations during unloading. Utility Model Content
[0004] The purpose of the utility model is to provide a dust reduction spray device for a biomass fuel bin, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A dust reduction spray device for a biomass fuel bin comprises a bin, a discharge hopper and a dust reduction mechanism, the dust reduction mechanism further comprising a first mounting rod, a second mounting rod being fixedly mounted on one side of the first mounting rod, the second mounting rod being fixedly mounted in the discharge hopper, a plurality of spray heads being arranged on one side of the second mounting rod, the spray heads being fixedly mounted on one side of the second mounting rod through a first mounting seat, a diverter pipe being fixedly mounted on the side of the first mounting rod opposite to the second mounting rod, a sealing valve core being movably mounted in the diverter pipe, and a grid plate being movably mounted between the diverter pipe and the first mounting rod.
[0007] As a further preferred solution of the utility model, a second mounting seat is fixedly mounted on the upper end of the first mounting rod, and with the help of the second mounting seat, a rotatable installation of the grid plate can be achieved.
[0008] As a further preferred embodiment of the present utility model, one end of the shunt pipe is fixedly installed with a water inlet end, and four water outlet ends are also fixedly installed on the outer side of the shunt pipe. Moreover, the water inlet end is connected to the output end of an external delivery pump through a pipeline, and the water outlet ends are connected to the input ends of corresponding spray heads through pipelines.
[0009] As a further preferred embodiment of the present utility model, a first sealing groove is formed in the shunt pipe, and a second sealing groove is formed on one side in the first sealing groove. Moreover, the shunt pipe is fixedly installed on one side of the first mounting rod through a bracket and is kept at a certain distance from the first mounting rod. By means of the settings of the shunt pipe, the water inlet end, and the water outlet ends, the water flow can be divided into four spray heads.
[0010] As a further preferred embodiment of the present utility model, a sealing ring is fixedly installed on the outer side of the sealing valve core. A limiting block is arranged at one end of the sealing valve core. A screw rod is fixedly installed through the center position in the limiting block. One end of the screw rod is threadedly connected to one end of the sealing valve core. The other end of the screw rod passes through a through hole in the first mounting rod and is limited by a nut. The sealing valve core is inserted and installed in the first sealing groove, and a compression spring is sleeved on the screw rod between the limiting block and the first mounting rod.
[0011] As a further preferred embodiment of the present utility model, two connecting rods are fixedly installed at the upper end of the grid plate. The two connecting rods are pivotally connected in the second mounting seat. Moreover, the sealing valve core between the sealing valve core and the limiting block is placed between the two connecting rods. By means of the settings of the grid plate and the connecting rods, and in cooperation with the limiting block, the screw rod, and the compression spring, when the discharge hopper discharges materials, the pushing force of the fuel during discharging can be used to push the grid plate to rotate around the connecting rod as the axis, thereby driving the screw rod to move in cooperation with the limiting block, and then the water inlet end can be communicated with the first sealing groove and the cavities of multiple water outlet ends, so as to realize automatic spray dust reduction during discharging.
[0012] Compared with the prior art, the present utility model has the following beneficial effects:
[0013] For the dust reduction spray device for a biomass fuel bin of the present utility model, a dust reduction mechanism is arranged in the discharge hopper, and the dust reduction mechanism is composed of components such as a first mounting rod, a second mounting rod, a spray head, a first mounting seat, a shunt pipe, a sealing valve core, and a grid plate. The sealing valve core can be automatically moved by the thrust of the fuel when the discharge hopper discharges materials, so as to realize that the dust reduction water is divided into four spray heads through the shunt pipe. At the same time, after the discharging is completed, the compression spring can be used to realize the reset of the sealing valve core, and the spraying of the spray head can be automatically stopped, preventing the dust reduction treatment from not being carried out during discharging due to the negligence of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the main structure installation of the present utility model;
[0015] Figure 2 It is a schematic diagram of the main structure of the utility model;
[0016] Figure 3 It is a schematic diagram of the structure of the first mounting rod and the second mounting rod of the utility model;
[0017] Figure 4 This is a schematic diagram of the split flow pipe structure of the utility model;
[0018] Figure 5 This is a schematic diagram of the grid plate structure of the present utility model.
[0019] In the figure: 1. silo; 2. discharge hopper; 3. dust suppression mechanism; 4. first mounting rod; 5. second mounting rod; 6. spray head; 7. first mounting seat; 8. diverter pipe; 9. sealing valve core; 10. grid plate; 11. second mounting seat; 12. water inlet end; 13. water outlet end; 14. connecting rod; 15. first sealing groove; 16. second sealing groove; 17. sealing ring; 18. limit block; 19. screw rod; 20. compression spring. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] like Figures 1-5 As shown, the utility model provides a dust reduction spray device for a biomass fuel bin, comprising a bin 1, a discharge hopper 2 and a dust reduction mechanism 3, the dust reduction mechanism 3 also comprising a first mounting rod 4, a second mounting rod 5 is fixedly mounted on one side of the first mounting rod 4, the second mounting rod 5 is fixedly mounted in the discharge hopper 2, a plurality of spray heads 6 are arranged on one side of the second mounting rod 5, the spray heads 6 are fixedly mounted on one side of the second mounting rod 5 through a first mounting seat 7, a diverter pipe 8 is fixedly mounted on the side of the first mounting rod 4 away from the second mounting rod 5, a sealing valve core 9 is movably mounted in the diverter pipe 8, and a grid plate 10 is also movably mounted between the diverter pipe 8 and the first mounting rod 4.
[0022] like Figures 2-3 As shown, a second mounting seat 11 is fixedly mounted on the upper end of the first mounting rod 4. With the arrangement of the second mounting seat 11, a rotational installation of the grid plate 10 can be achieved;
[0023] like Figure 2 , Figure 4As shown in the figure, one end of the shunt pipe 8 is fixedly installed with a water inlet end 12, and four water outlet ends 13 are also fixedly installed on the outer side of the shunt pipe 8. The water inlet end 12 is connected to the output end of an external delivery pump through a pipeline, and the water outlet ends 13 are connected to the input ends of corresponding spray heads 6 through pipelines. A first sealing groove 15 is formed in the shunt pipe 8, and a second sealing groove 16 is formed on one side in the first sealing groove 15. The shunt pipe 8 is fixedly installed on one side of the first mounting rod 4 through a bracket and keeps a certain distance from the first mounting rod 4. By means of the settings of the shunt pipe 8, the water inlet end 12 and the water outlet ends 13, the water flow can be divided into four spray heads 6;
[0024] As Figures 2-5 shown in the figure, a sealing ring 17 is fixedly installed on the outer side of the sealing valve core 9. A limiting block 18 is arranged at one end of the sealing valve core 9. A screw rod 19 is fixedly installed through the center position in the limiting block 18. One end of the screw rod 19 is threadedly connected to one end of the sealing valve core 9. The other end of the screw rod 19 passes through a through hole in the first mounting rod 4 and is limited by a nut. The sealing valve core 9 is inserted and installed in the first sealing groove 15. A compression spring 20 is sleeved on the screw rod 19 between the limiting block 18 and the first mounting rod 4. Two connecting rods 14 are fixedly installed at the upper end of the grid plate 10. The two connecting rods 14 are pivotally connected in the second mounting seat 11. And the sealing valve core 9 between the sealing valve core 9 and the limiting block 18 is placed between the two connecting rods 14. By means of the settings of the grid plate 10 and the connecting rods 14, and in cooperation with the limiting block 18, the screw rod 19 and the compression spring 20, when the material is unloaded from the unloading hopper 2, the pushing force of the fuel during unloading can be used to push the grid plate 10 to rotate around the connecting rods 14 as the axis, so as to drive the screw rod 19 to move in cooperation with the limiting block 18, and then the water inlet end 12, the first sealing groove 15 and the cavities of the multiple water outlet ends 13 can be communicated, thus realizing automatic spray dust reduction during feeding.
[0025] It should be noted that the present utility model is a dust reduction spray device for a biomass fuel bin. When the biomass fuel in the bin 1 is unloaded through the unloading hopper 2, since the biomass fuel in the bin 1 will slide down through the unloading hopper 2, therefore, the pushing force of the fuel unloading can be used to push the lower end of the grid plate 10. Then, the grid plate 10 rotates in the second mounting seat 11 with the two connecting rods 14 at the upper end as the axis, and further makes the two connecting rods 14 synchronously push the limiting block 18 to one side. Then, the limiting block 18 drives the two ends of the screw rod 19 to move in the first mounting rod 4 and the first sealing groove 15 respectively, and makes the limiting block 18 compress the compression spring 20 towards the first mounting rod 4 side. Then, the screw rod 19 drives the sealing valve core 9 to move in the first sealing groove 15. Further, after the sealing valve core 9 moves in the first sealing groove 15, the cavity between the water inlet end 12, the first sealing groove 15 and the four water outlet ends 13 is communicated. Further, the externally supplied dust reduction water is divided into the four spray heads 6 through the four water outlet ends 13 and the pipelines, and then the fuel in the unloading hopper 2 is spray-dusted through the four spray heads 6;
[0026] After the discharging is completed and the grid plate 10 is no longer subjected to the thrust of the fuel, its compression spring 20 extends and rebounds, thereby pushing the limit block 18 to move back to its original position. Then, the limit block 18 synchronously drives the screw rod 19 and the connecting rod 14 to return to their original positions. At the same time, the screw rod 19 also drives the sealing valve core 9 to return to its original position, so that one end of the sealing valve core 9 abuts against the inner side of the first sealing groove 15, thereby closing the cavity between the water inlet end 12 and the first sealing groove 15. Thus, after the discharging hopper 2 finishes discharging, the spraying operation of the spray head 6 is automatically stopped.
[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A dust-removing spray device for a biomass fuel bin, comprising a bin (1), a discharge hopper (2) and a dust-removing mechanism (3), characterized in that: The dust reduction mechanism (3) further comprises a first mounting rod (4), a second mounting rod (5) being fixedly mounted on one side of the first mounting rod (4), the second mounting rod (5) being fixedly mounted in the discharge hopper (2), a plurality of spray heads (6) being arranged on one side of the second mounting rod (5), the spray heads (6) being fixedly mounted on one side of the second mounting rod (5) via a first mounting seat (7); A shunt pipe (8) is fixedly mounted on the side of the first mounting rod (4) facing away from the second mounting rod (5), a sealing valve core (9) is movably mounted in the shunt pipe (8), and a grid plate (10) is also movably mounted between the shunt pipe (8) and the first mounting rod (4).
2. The dust-removing spray device for a biomass fuel bin according to claim 1, characterized in that: A second mounting seat (11) is fixedly mounted on the upper end of the first mounting rod (4).
3. The dust-removing spray device for a biomass fuel bin according to claim 2, wherein: A water inlet (12) is fixedly mounted on one end of the diverter pipe (8), and four water outlets (13) are also fixedly mounted on the outside of the diverter pipe (8). The water inlet (12) is connected to an output end of an external delivery pump via a pipeline, and the water outlet (13) is connected to an input end of a corresponding spray head (6) via a pipeline.
4. The dust-removing spray device for a biomass fuel bin according to claim 3, characterized in that: A first sealing groove (15) is provided in the shunt pipe (8), a second sealing groove (16) is provided on one side of the first sealing groove (15), and the shunt pipe (8) is fixedly mounted on one side of the first mounting rod (4) via a bracket and maintains a certain distance from the first mounting rod (4).
5. The dust-removing spray device for a biomass fuel bin according to claim 4, characterized in that: A sealing ring (17) is fixedly mounted on the outer side of the sealing valve core (9); a limit block (18) is provided at one end of the sealing valve core (9); a screw rod (19) is fixedly mounted through the center of the limit block (18); one end of the screw rod (19) is threadedly connected to one end of the sealing valve core (9); the other end of the screw rod (19) passes through a through hole in the first mounting rod (4) and is limited by a nut; the sealing valve core (9) is inserted and mounted in the first sealing groove (15); and a compression spring (20) is sleeved on the screw rod (19) located between the limit block (18) and the first mounting rod (4).
6. The dust-removing spray device for a biomass fuel bin according to claim 5, wherein: Two connecting rods (14) are fixedly mounted on the upper end of the grid plate (10), the two connecting rods (14) are axially connected in the second mounting seat (11), and the sealing valve core (9) located between the sealing valve core (9) and the limit block (18) is placed between the two connecting rods (14).