Take-up device for double-glass-fiber covered enameled wire

Abstract

The utility model relates to the technical field of enameled wire production, in particular to a take-up device for double-glass-fiber wrapped enameled wires, which comprises a stand, the stand is divided into an upper stand and a lower stand, a follow-up cylinder is mounted on the upper stand, a jacking deflection assembly is mounted on the lower stand, and a take-up assembly is mounted at the upper top end of the jacking deflection assembly. The take-up assembly comprises a U-shaped frame installed on the top of the jacking deflection assembly. According to the take-up device for the double-glass-fiber-wrapped enameled wire, the winding drum is positioned through the take-up assembly, then the jacking deflection assembly is jacked upwards, so that the winding drum completes butt clamping and positioning through the follow-up drum, an insertion rod is driven to rotate through the belt transmission device, the wire is taken up in the winding drum, after take-up is completed, the jacking deflection assembly retreats, a rotating plate is driven to rotate through the motor, and the winding drum is driven to rotate. Therefore, the winding drum can be conveniently moved out to install a new winding drum, automatic winding can be achieved, the winding efficiency and quality are improved, and the winding drum is suitable for mass production.

Description

Technical Field

[0001] The utility model relates to the technical field of enameled wire production, in particular to a wire winding device for double glass fiber covered enameled wire. Background Art

[0002] Enameled wire is widely used in electrical equipment such as motors and transformers. Among them, double glass fiber covered enameled wire is favored for its excellent heat resistance and insulation performance. Double glass fiber covered enameled wire usually consists of a copper or aluminum wire core, and its outer layer is wrapped with multiple layers of insulating paint films, between which glass fibers are sandwiched to enhance its mechanical strength and high temperature resistance.

[0003] Traditional wire winding methods mostly adopt manual operation or simple mechanical assistance. Therefore, the manual wire winding speed is slow. When the production batch is large, it is difficult to meet the large-scale production requirements. At the same time, manual wire winding easily leads to uneven tightness of the coils, affecting product quality. And long-term manual operation easily causes worker fatigue and increases the risk of work-related injuries. Content of the Utility Model

[0004] To achieve the above object, the utility model provides the following technical solution: A wire winding device for double glass fiber covered enameled wire, including a frame. The frame is divided into an upper stage and a lower stage. A follower cylinder is installed on the upper stage, and a lifting and deflecting component is installed on the lower stage. The upper end of the lifting and deflecting component is installed with a wire winding component.

[0005] The wire winding component includes a U-shaped frame installed on the top of the lifting and deflecting component. A rotating plate is rotatably connected to the inner side of the U-shaped frame, and a motor for driving the rotating plate to rotate is installed on the outer side. A plug rod is rotatably connected to the rotating plate, and a belt transmission device for driving the plug rod to rotate is installed.

[0006] Further, a moving component is installed at the bottom of the lower stage. The moving component includes a push plate slidably connected to the bottom of the lower stage, a pair of push cylinders installed on both sides of the push plate and distributed oppositely, and a buffer fixed opposite to the ejecting end of the push cylinder. Push blocks are fixed on both sides of the push plate between the push cylinder and the buffer. The lifting and deflecting component is installed on the push plate.

[0007] Further, the lifting and deflecting component includes a lifting part and a rotating part. The rotating part includes a toothed disc rotatably connected to the push plate, and a driving motor installed at the bottom. A gear meshing with the toothed disc is fixed to the rotating end of the driving motor.

[0008] Further, the lifting part includes a convex block fixed on the toothed disc. Two ejector rods are inserted between the convex block and the toothed disc. A bottom plate is fixed between the bottoms of the two ejector rods. A push cylinder connected to the bottom of the toothed disc is installed at the bottom of the bottom plate. The U-shaped frame is installed on the tops of the two ejector rods.

[0009] Further, a limiting rod is fixed on the inner side wall of the U-shaped frame, and a limiting cylinder is installed on the other side.

[0010] Further, two relatively distributed side blocking components are installed on the top of the upper platform. The side blocking components include two side frames fixed on the upper platform. A side pushing cylinder is installed on the side frame. The ejecting end of the side pushing cylinder is fixed with a side pushing plate. Two guiding rods are arranged through the bottom of the side pushing plate. The ejecting end of the upper lifting cylinder is fixed with an upper top plate connected to the guiding rods. A baffle is fixed on the top of the upper top plate.

[0011] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0012] For the wire take-up device of the double glass fiber covered enameled wire, the take-up component positions the reel, and then the lifting and deflecting component jacks up, so that the reel completes the clamping positioning through the follower cylinder. The belt transmission device drives the insertion rod to rotate, so that the wire is received into the reel. When the wire take-up is completed, the lifting and deflecting component retracts, and then the motor drives the rotating plate to rotate, so as to adjust the direction of the insertion rod. Therefore, it is convenient to remove the reel and install a new one, so as to realize automatic wire take-up, improve the wire take-up efficiency and quality, and is suitable for mass production. Description of the Drawings

[0013] Figure 1 It is a schematic structural diagram of the present utility model;

[0014] Figure 2 It is a three-dimensional view of the side blocking component in the present utility model;

[0015] Figure 3 It is a three-dimensional view of the connection structure of the opposing push plate in the present utility model;

[0016] Figure 4 It is a three-dimensional view of the take-up component in the present utility model;

[0017] Figure 5 It is a three-dimensional view of the lifting and deflecting component in the present utility model.

[0018] In the figure: 1, frame platform; 2, follower cylinder; 3, side blocking component; 301, side frame; 302, side pushing cylinder; 303, side pushing plate; 304, upper lifting cylinder; 305, upper top plate; 306, guiding rod; 307, baffle; 4, moving component; 401, opposing push cylinder; 402, opposing push plate; 403, push block; 404, buffer; 5, lifting and deflecting component; 501, gear disk; 502, convex block; 503, ejector rod; 504, bottom plate; 505, top pushing cylinder; 507, driving motor; 508, gear; 6, take-up component; 601, U-shaped frame; 602, rotating plate; 603, motor; 604, insertion rod; 605, belt transmission device; 606, limiting cylinder; 607, limiting rod. Detailed implementation mode

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1-5 , a wire take-up device for a double glass fiber covered enameled wire in this embodiment, includes a frame 1. The frame 1 is divided into an upper stage and a lower stage. A follower cylinder 2 is installed at the bottom of the upper stage, and a lifting and deflecting assembly 5 that can extend to the top of the upper stage is installed at the bottom of the lower stage. A take-up assembly 6 that is vertically symmetric with the follower cylinder 2 is installed at the upper end of the lifting and deflecting assembly 5.

[0021] In the above structure, the reel is positioned by the take-up assembly, and then the lifting and deflecting assembly drives the take-up assembly to lift until the reel contacts the follower cylinder, so that the reel can be clamped and positioned, thereby improving the firmness of the reel positioning. The take-up assembly operates to drive the reel to rotate, so that the wire can be wound on the reel to complete the wire take-up operation. Therefore, automatic wire take-up can be realized, the labor amount of manual work can be reduced, the wire take-up efficiency can be improved, and it is suitable for mass production. At the same time, the tightness quality of the coil can also be kept consistent.

[0022] As Figure 4 shown in the direction, the take-up assembly 6 includes a U-shaped frame 601 installed at the top of the lifting and deflecting assembly 5. A rotating plate 602 is rotatably connected to the top inside the U-shaped frame 601, and a motor 603 for driving the rotating plate 602 to rotate is installed on the right side. A plug rod 604 is rotatably connected to the rotating plate 602, and a belt transmission device 605 for driving the plug rod 604 to rotate is installed. The plug rod can be inserted and fixed with the reel. The lifting and deflecting assembly drives the U-shaped frame to move upward until the plug rod extends into the follower cylinder, so that the reel is clamped and positioned. Then, through the belt transmission device, the plug rod is driven to rotate, so that the reel can rotate to complete the recovery of the wire. When the recovery is completed, the lifting and deflecting assembly drives the U-shaped frame to reset, and then the motor drives the rotating plate to rotate. Therefore, the position of the plug rod can be adjusted, and the plug rod can be turned outward to facilitate the removal and replacement of the reel.

[0023] Among them, a limiting rod 607 located above the rotating plate 602 is fixed to the right side wall of the U-shaped frame 601, and a limiting cylinder 606 is installed on the left side of the U-shaped frame 601. The ejecting end of the limiting cylinder 606 can pass through the U-shaped frame 601, and the ejecting end of the limiting cylinder 606 is located below the rotating plate 602. When the rotating plate is driven by a motor to rotate, under the limiting action of the limiting rod, the rotating plate can be rotated by 90 degrees. When the rotating plate is in an upright state, the limiting cylinder ejects, so as to squeeze and position the rotating plate.

[0024] As Figure 3 For the direction shown, a moving component 4 is installed at the bottom of the lower table. The moving component 4 includes a pushing plate 402 slidably connected to the bottom of the lower table, and pushing cylinders 401 installed at the bottom of the lower table and distributed front and back on the left and right sides of the pushing plate 402, and two buffers 404 respectively fixed opposite to the ejecting ends of the two pushing cylinders 401. Push blocks 403 are fixed on both the left and right sides of the pushing plate 402 between the pushing cylinders 401 and the buffers 404. The lifting and deflecting component 5 is installed on the pushing plate 402, and a waist-shaped hole is formed in the lower table. The lifting and deflecting component 5 is located in the waist-shaped hole. When the rotating plate rotates to an upright state, by separately ejecting the two pushing cylinders, the pushing plate can be driven to move back and forth at the bottom of the lower table through the push blocks, so that the inserting rod can carry the reel forward to walk, which is more conducive to taking out. At the same time, when moving, the push block will contact the buffer, and the buffer can play a role in limiting and buffering.

[0025] As Figure 5 For the direction shown, the lifting and deflecting component 5 includes a lifting part and a rotating part. The rotating part includes a toothed disc 501 rotatably connected to the top of the pushing plate 402, and a driving motor 507 installed at the bottom. The rotating end of the driving motor 507 is fixed with a gear 508 meshing with the toothed disc 501. By the operation of the driving motor, the gear can be driven to rotate, thereby driving the toothed disc to rotate. Under the rotation of the toothed disc, through the cooperation with the lifting part, the U-shaped frame can be driven to rotate in an arc shape, so as to adjust the direction of the inserting rod, and thus the direction can be adjusted according to the positions of the blanking devices in different intervals to facilitate the blanking device to move out the reel.

[0026] Among them, the lifting part includes a convex block 502 fixed at the center of the toothed disc 501. Two ejector rods 503 are arranged between the convex block 502 and the toothed disc 501. A bottom plate 504 is fixed between the bottoms of the two ejector rods 503. A top-pushing cylinder 505 connected to the bottom of the toothed disc 501 is installed at the bottom of the bottom plate 504. The U-shaped frame 601 is installed on the tops of the two ejector rods 503. Through the lifting operation of the top-pushing cylinder, the ejector rods can be driven to move up and down in the convex block, and at the same time, the U-shaped frame will also move up and down for adjustment.

[0027] As Figure 2In the direction shown, two side block assemblies 3 located on both sides of the wire-taking assembly are installed on the top of the upper platform, and the side block assembly 3 includes two side frames 301 fixed on the upper platform, and side push cylinders 302 are installed on the side frames 301. The ejection ends of the two side push cylinders 303 are opposite, and the ejection ends of the side push cylinders 302 are fixed with side push plates 303, and the width of the side push plates 303 is equal to the width of the side frames 301. An upper push cylinder 304 and two guide rods 306 are installed at the bottom of the side push plate 303, and an upper top plate 305 connected to the guide rod 306 is fixed to the ejection end of the upper top cylinder 304, and a baffle 307 is fixed on the top of the upper top plate 305. Through the operation of the side push cylinder and the upper cylinder, the baffle can be driven to move in the X and Y directions. The guide rod can improve the stability of the baffle when it is lifted and lowered, and can lift the baffle to a suitable position. At the same time, the position between the two baffles and the reel can be adjusted to limit the thickness of the reel winding. When the reel reaches the specified thickness, it contacts the baffle, thereby stopping the winding preparation and operating the reel unloading operation.

[0028] The working principle of the above embodiment is:

[0029] When the reel is installed on the plug rod, the ejection end of the push cylinder is retracted, thereby driving the push rod to push up through the bottom plate, so that the U-shaped plate moves up accordingly, until the plug rod drives the reel to contact and position with the follower drum. When the wire is fixed on the reel, the plug rod is driven to rotate through the belt transmission device, and the reel is driven to rotate with the cooperation of the follower drum to complete the reel winding process. After the completion, the push cylinder is reset, and then the motor drives the rotating plate to be in an upright state, so that the plug rod drives the reel outward, and then the corresponding push cylinder is operated, and the push plate is mobilized to move through the push block, so that the plug rod moves outward, which is convenient for the external unloading device to take and load materials. At the same time, the driving motor drives the toothed disc to rotate through the gear. When the toothed disc rotates, it can drive the wire taking-up assembly to rotate through the lifting part, so that the plug rod can be adjusted in an arc shape, so that the plug rod during unloading is opposite to the corresponding unloading device, which is convenient for distinguishing unloading and loading operations.

[0030] In summary, automatic wire winding can be achieved, thereby reducing manual labor, while also ensuring the consistency of tightening, and effectively improving production efficiency and quality, and can also be suitable for mass production.

[0031] The entire workflow is completed, and the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0032] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.

[0033] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A take-up device for a double glass-fiber covered enameled wire, characterized in that: It includes a stand (1), which is divided into an upper stage and a lower stage. A follower cylinder (2) is installed on the upper stage, and a lifting and deflecting assembly (5) is installed on the lower stage. A wire winding assembly (6) is installed at the upper end of the lifting and deflecting assembly (5). The wire winding assembly (6) includes a U-shaped frame (601) installed at the top of the lifting and deflecting assembly (5). A rotating plate (602) is rotatably connected to the inner side of the U-shaped frame (601), and a motor (603) for driving the rotating plate (602) to rotate is installed on the outer side. A plug rod (604) is rotatably connected to the rotating plate (602), and a belt drive device (605) for driving the plug rod (604) to rotate is installed.

2. The take-up device for a double glass-fiber covered enameled wire according to claim 1, characterized in that: A moving assembly (4) is installed at the bottom of the lower stage. The moving assembly (4) includes a push plate (402) slidably connected to the bottom of the lower stage, push cylinders (401) installed on both sides of the push plate (402) and distributed oppositely, and a buffer (404) fixed opposite to the ejection end of the push cylinder (401). Push blocks (403) are fixed on both sides of the push plate (402) between the push cylinder (401) and the buffer (404). The lifting and deflecting assembly (5) is installed on the push plate (402).

3. The take-up device for a double glass-fiber covered enameled wire according to claim 2, characterized in that: The lifting and deflecting assembly (5) includes a lifting part and a rotating part. The rotating part includes a toothed disc (501) rotatably connected to the push plate (402), and a driving motor (507) installed at the bottom. A gear (508) meshing with the toothed disc (501) is fixed to the rotating end of the driving motor (507).

4. The take-up device for a double glass-fiber covered enameled wire according to claim 3, characterized in that: The lifting part includes a convex block (502) fixed on the toothed disc (501). Two ejector rods (503) are inserted between the convex block (502) and the toothed disc (501). A bottom plate (504) is fixed between the bottoms of the two ejector rods (503). A push cylinder (505) connected to the bottom of the toothed disc (501) is installed at the bottom of the bottom plate (504). The U-shaped frame (601) is installed at the tops of the two ejector rods (503).

5. The take-up device for a double glass-fiber covered enameled wire according to claim 1, characterized in that: A limiting rod (607) is fixed to the inner side wall of the U-shaped frame (601), and a limiting cylinder (606) is installed on the other side.

6. The take-up device for a double glass-fiber coated enameled wire according to claim 1, characterized in that: Two side blocking assemblies (3) are installed at the top of the upper stage and are distributed oppositely. The side blocking assemblies (3) include two side frames (301) fixed to the upper stage. A side push cylinder (302) is installed on the side frame (301). A side push plate (303) is fixed to the ejection end of the side push cylinder (302). An upper push cylinder (304) and two guiding rods (306) are inserted through the bottom of the side push plate (303). An upper top plate (305) connected to the guiding rods (306) is fixed to the ejection end of the upper push cylinder (304). A baffle (307) is fixed to the top of the upper top plate (305).

Images