Steam recycling device of wort boiling pot and beer production equipment

By using steam compressors and heat exchangers to pressurize the wort to the secondary steam in beer production, the problem of low secondary steam recycling rate is solved, and efficient heat energy utilization and resource conservation are achieved.

CN223060937UActive Publication Date: 2025-07-04ARMSTRONG MACHINERY CHINA
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Patent Information

Application Number
CN202422118264.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-04
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

In the current beer production, the recycling rate of secondary steam is low and the heat energy is wasted.

Method used

The secondary steam is pressurized by a steam compressor, and the pressurized steam is used to heat wort through a heat exchanger, combining with the wort circulation pipeline to achieve efficient recycling of secondary steam.

Benefits of technology

The thermal energy utilization rate of secondary steam is improved, the thermal energy loss in the wort boiling process is reduced, and resources are saved.

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Abstract

The utility model provides a steam recycling device of a wort boiling pot and beer production equipment, and the recycling device comprises a steam compressor, an air inlet of which is communicated with a secondary steam outlet of the wort boiling pot; a heat source steam inlet of the heat exchanger is communicated with a supercharged steam outlet of the steam compressor, and a heat source steam outlet of the heat exchanger is communicated with an inlet of a condensed water tank; the wort circulating pipeline comprises a first pipeline and a second pipeline; one end of the first pipeline is communicated with a wort outlet in the bottom of the wort boiling pot, and the other end of the first pipeline is communicated with a heated inlet of the heat exchanger; one end of the second pipeline is communicated with a heated outlet of the heat exchanger, and the other end of the second pipeline is communicated with a wort inlet in the top of the wort boiling pot. According to the embodiment of the utility model, efficient recycling of secondary steam is realized, the recycling rate is high, the heat energy loss in the wort boiling process can be reduced, and resources are saved.
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Description

Technical Field

[0001] The embodiments of the present utility model relate to the technical field of beer brewing, and in particular to a steam recycling device for a wort boiling pot and a beer production equipment. Background Art

[0002] Wort (i.e., malt extract) boiling is an important process in beer production, which is used to evaporate water, concentrate the wort concentration and remove the bad flavors in the wort. In the prior art, a wort boiling pot is mostly used to achieve wort boiling. Specifically, a steam pipeline is provided on the circumferential side wall of the wort boiling pot body. When wort boiling is required, steam is introduced into the steam pipeline, and the steam is used to heat and boil the wort contained in the wort boiling pot. During the wort boiling process, the wort is heated and steam, i.e., secondary steam, will also be generated in the wort boiling pot body.

[0003] The existing methods for recycling secondary steam are, for example: introducing the energy storage water of the energy storage system to exchange heat with the secondary steam to cool the secondary steam, and the energy storage water after heat exchange is put into production for reuse. However, the high-grade steam calorific value is converted into the low-grade energy storage water calorific value, and the recycling rate of secondary steam is low, resulting in serious waste of heat energy.

[0004] In the existing beer production, the recycling rate of secondary steam is low, resulting in serious waste of heat energy. Summary of the Utility Model

[0005] The embodiments of the present utility model provide a steam recycling device for a wort boiling pot and a beer production equipment to solve the problems of low recycling rate of secondary steam and serious waste of heat energy in the existing beer production.

[0006] To solve the above technical problems, the present utility model is implemented as follows:

[0007] In a first aspect, the embodiments of the present utility model provide a steam recycling device for a wort boiling pot, including:

[0008] A steam compressor, the air inlet of which is communicated with the secondary steam discharge port of the wort boiling pot;

[0009] A heat exchanger, the heat source steam inlet of which is communicated with the pressurized steam discharge port of the steam compressor, and the heat source steam outlet of which is communicated with the inlet of the condensate tank;

[0010] A wort circulation pipeline, including a first pipeline and a second pipeline;

[0011] One end of the first pipeline is communicated with the wort outlet at the bottom of the wort boiling pot, and the other end is communicated with the heat receiving inlet of the heat exchanger;

[0012] One end of the second pipeline is communicated with the heat receiving outlet of the heat exchanger, and the other end is communicated with the wort inlet at the top of the wort boiling pot.

[0013] Optionally, the wort circulation pipeline further comprises:

[0014] A pumping device, disposed on the first pipeline, for pumping the wort in the first pipeline into the heating inlet.

[0015] Optionally, it further comprises: a first pressure transmitter, and a controller;

[0016] Through a third pipeline, the air inlet is communicated with the secondary steam discharge port of the wort boiling pot;

[0017] The first pressure transmitter is disposed on the third pipeline;

[0018] The controller comprises:

[0019] A first control interface, configured to receive the pressure signal sent by the first pressure transmitter and forward the pressure signal to an interaction terminal associated with a user.

[0020] Optionally, it further comprises: an exhaust pipeline, and a first valve;

[0021] One end of the exhaust pipeline is communicated with the third pipeline;

[0022] The first valve is disposed on the exhaust pipeline, for controlling the communication or disconnection between the third pipeline and the exhaust pipeline;

[0023] The first control interface is further configured to receive a first valve opening signal or a first valve closing signal sent by the interaction terminal, and forward the first valve opening signal or the first valve closing signal to the first valve.

[0024] Optionally, it further comprises: a temperature transmitter, and a controller;

[0025] Through a fourth pipeline, the heat source steam inlet is communicated with the pressurized steam discharge port; the temperature transmitter is disposed on the fourth pipeline;

[0026] The controller comprises:

[0027] A second control interface, configured to receive the temperature signal sent by the temperature transmitter and forward the temperature signal to an interaction terminal associated with a user.

[0028] Optionally, it further comprises:

[0029] A second pressure transmitter, disposed on the fourth pipeline;

[0030] The controller further comprises:

[0031] A third control interface, configured to receive the pressure signal sent by the second pressure transmitter and forward the pressure signal to the interaction terminal.

[0032] Optionally, it further includes:

[0033] A flow meter, disposed on the fourth pipeline.

[0034] Optionally, it further includes:

[0035] A check valve, disposed on the fourth pipeline, configured to limit the steam in the fourth pipeline from flowing back to the pressurized steam discharge port.

[0036] Optionally, the pressure value K of the steam at the pressurized steam discharge port satisfies: 0.08 MPa ≤ K ≤ 0.12 MPa.

[0037] In a second aspect, an embodiment of the present invention provides a beer production device, including a wort boiling kettle and a steam recycling device for the wort boiling kettle as described in any one of the first aspects.

[0038] In the embodiment of the present invention, the steam recycling device includes: a steam compressor, an air inlet of which is communicated with the secondary steam discharge port of the wort boiling kettle; a heat exchanger, a heat source steam inlet of which is communicated with the pressurized steam discharge port of the steam compressor, and a heat source steam outlet of which is communicated with the inlet of the condensate tank; a wort circulation pipeline, including a first pipeline and a second pipeline; one end of the first pipeline is communicated with the wort outlet at the bottom of the wort boiling kettle, and the other end is communicated with the heating inlet of the heat exchanger; one end of the second pipeline is communicated with the heating outlet of the heat exchanger, and the other end is communicated with the wort inlet at the top of the wort boiling kettle. The embodiment of the present invention realizes the efficient recovery and utilization of secondary steam, has a high recovery rate, can reduce the heat energy loss during the wort boiling process, and saves resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] By reading the detailed description of the preferred embodiments below, various other advantages and benefits will become clear to those of ordinary skill in the art. The drawings are only for the purpose of showing the preferred embodiments and are not considered as a limitation to the present invention. Moreover, throughout the drawings, the same reference numerals are used to represent the same components. In the drawings:

[0040] Figure 1 is a schematic structural diagram of the steam recycling device of the wort boiling kettle according to the embodiment of the present invention;

[0041] Wherein:

[0042] 100, wort boiling kettle; 101, secondary steam discharge port; 102, wort outlet;

[0043] 1, steam compressor; 11, air inlet; 12, pressurized steam discharge port;

[0044] 2. Heat exchanger; 21. Heat source steam inlet; 22. Heat source steam outlet; 23. Heated inlet; 24. Heated outlet;

[0045] 3. Wort circulation pipeline; 31. First pipeline; 32. Second pipeline; 33. Pumping device;

[0046] 4. First pressure transmitter; 5. Third pipeline; 6. Exhaust pipeline; 7. First valve; 8. Temperature transmitter; 9. Fourth pipeline; 10. Second pressure transmitter; 14. Flowmeter; 13. Check valve. Detailed implementation manners

[0047] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0048] The terms "first", "second", etc. in this application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that such terms can be interchanged under appropriate circumstances so that the embodiments of this application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first" and "second" are usually of the same type, and the number of objects is not limited. For example, the first object can be one or multiple. In addition, "or" in this application means at least one of the connected objects. For example, "A or B" covers three scenarios, namely, Scenario 1: including A and not including B; Scenario 2: including B and not including A; Scenario 3: including both A and B. The character " / " generally indicates an "or" relationship between the associated objects before and after.

[0049] In the technical solutions of this disclosure, similar terms such as "connected", "coupled", or "linked" are not limited to physical or mechanical connections, but may include electrical connections.

[0050] In addition, the technical features involved in different embodiments of this application described below can be combined with each other as long as they do not conflict with each other.

[0051] An embodiment of the present invention provides a steam reuse device for a wort boiling pot. Refer to Figure 1 as shown, including:

[0052] Steam compressor 1, the intake port 11 is communicated with the secondary steam discharge port 101 of the wort boiling pot 100;

[0053] The heat exchanger 2, the heat source steam inlet 21 is communicated with the pressurized steam discharge port 12 of the steam compressor 1, and the heat source steam outlet 22 is communicated with the inlet of a condensate tank (not shown in the figure).

[0054] The wort circulation pipeline 3 includes a first pipeline 31 and a second pipeline 32.

[0055] One end of the first pipeline 31 is communicated with the wort outlet 102 at the bottom of the wort boiling pot 100, and the other end is communicated with the heating inlet 23 of the heat exchanger 2.

[0056] One end of the second pipeline 32 is communicated with the heating outlet 24 of the heat exchanger 2, and the other end is communicated with the wort inlet 103 at the top of the wort boiling pot 100.

[0057] It should be noted that the gas pressure of the secondary steam is low, usually only 0.2 bar, and it is difficult to recycle its heat energy. In the embodiment of the present invention, by setting the steam compressor 1 to pressurize the secondary steam, the heat energy utilization rate of the secondary steam can be effectively improved, and energy can be saved.

[0058] In the embodiment of the present invention, setting the wort circulation pipeline 3 increases the heat exchange area of the wort, ensures that the wort fully absorbs the heat from the pressurized steam, and improves the heat energy utilization rate.

[0059] Specifically, in the process of the wort boiling process, the steam compressor 1 pressurizes the secondary steam discharged from the wort boiling pot 100, and discharges the pressurized steam into the heat exchanger 2 through the pressurized steam discharge port 12 and the heat source steam inlet 21. In the heat exchanger 2, the pressurized steam releases heat to heat the wort that enters the heat exchanger 2 through the first pipeline 31 and the heating inlet 23. After that, the wort heated by the heat exchanger 2 further returns to the wort boiling pot 100 through the heating outlet 24, the second pipeline 32 and the wort inlet 103. The embodiment of the present invention can realize the recycling of the secondary steam and can provide heat energy for the wort boiling.

[0060] In an embodiment of the present utility model, the steam recycling device includes: a steam compressor 1, an air inlet 11 communicating with a secondary steam discharge port 101 of a wort boiling pan 100; a heat exchanger 2, a heat source steam inlet 21 communicating with a pressurized steam discharge port 12 of the steam compressor 1, and a heat source steam outlet 22 communicating with an inlet of a condensate tank; a wort circulation pipeline 3, including a first pipeline 31 and a second pipeline 32; one end of the first pipeline 31 communicating with a wort outlet 102 at the bottom of the wort boiling pan 100, and the other end communicating with a heated inlet 23 of the heat exchanger 2; one end of the second pipeline 32 communicating with a heated outlet 24 of the heat exchanger 2, and the other end communicating with a wort inlet 103 at the top of the wort boiling pan 100. The embodiment of the present utility model realizes the efficient recycling and utilization of secondary steam, with a high recycling rate, which can reduce the heat energy loss during the wort boiling process and save resources.

[0061] In some embodiments of the present utility model, optionally, the wort circulation pipeline 3 further includes:

[0062] A pumping device 33, provided on the first pipeline 31, for pumping the wort in the first pipeline 31 into the heated inlet 23.

[0063] In an embodiment of the present utility model, by providing the pumping device 33, it can ensure that the wort flows from the wort outlet 102 at the bottom of the wort boiling pan 100 through the heat exchanger 2 and then returns to the wort inlet 103 at the top of the wort boiling pan 100, ensuring that the wort is smoothly heated. In addition, by providing the pumping device 33, the flow rate of the wort in the first pipeline 31 and the second pipeline 32 is increased, and the heat exchange efficiency is improved.

[0064] In some embodiments of the present utility model, optionally, the steam recycling device further includes: a first pressure transmitter 4, and a controller;

[0065] Through a third pipeline 5, the air inlet 11 communicates with the secondary steam discharge port 101 of the wort boiling pan 100;

[0066] The first pressure transmitter 4 is provided on the third pipeline 5;

[0067] The controller includes:

[0068] A first control interface, for receiving the pressure signal sent by the first pressure transmitter 4 and forwarding the pressure signal to an interaction terminal associated with the user.

[0069] Through the above settings of the embodiment of the present utility model, the user can determine the air pressure value of the secondary steam in the third pipeline 5 through the pressure signal, which is convenient for the user to adjust the operation of the steam recycling device according to the air pressure value of the secondary steam.

[0070] It should be noted that the controller in the embodiments of the present utility model may include a PLC controller, and the controller and the first pressure transmitter 4 may be electrically connected by wired or wireless means.

[0071] In some embodiments of the present utility model, optionally, the steam recycling device further includes: an exhaust pipe 6, and a first valve 7;

[0072] One end of the exhaust pipe 6 is communicated with the third pipe 5;

[0073] The first valve 7 is arranged on the exhaust pipe 6 and is used to control the connection or disconnection between the third pipe 5 and the exhaust pipe 6;

[0074] The first control interface is further used to receive the first valve 7 opening signal or the first valve 7 closing signal sent by the interaction end, and forward the first valve 7 opening signal or the first valve 7 closing signal to the first valve 7.

[0075] In the embodiments of the present utility model, the other end of the exhaust pipe 6 may be directly communicated with the external atmosphere to discharge the secondary steam.

[0076] The following is described in conjunction with specific examples. When the user determines through the pressure signal that the gas pressure value of the secondary steam in the third pipe 5 does not meet the inlet steam pressure threshold range of the steam compressor 1, the user can send the first valve 7 opening signal to the first control interface through the interaction end, and discharge the secondary steam in the third pipe 5 to the external atmosphere through the exhaust pipe 6 to ensure the safe and stable operation of the steam compressor 1. When the user determines through the pressure signal that the gas pressure value of the secondary steam in the third pipe 5 meets the inlet steam pressure threshold range of the steam compressor 1, the user can send the first valve 7 closing signal to the first control interface through the interaction end to realize the recycling of the secondary steam.

[0077] It should be noted that for the inlet steam pressure threshold range of the steam compressor 1, various types of steam compressors 1 are not the same. And this steam pressure threshold range is determined when the steam compressor 1 leaves the factory, and it is impossible to list them all here. The fact that it is impossible to list them all should not be considered unclear.

[0078] In some embodiments of the present utility model, optionally, the steam recycling device further includes: a temperature transmitter 8, and a controller;

[0079] Through the fourth pipe 9, the heat source steam inlet 21 is communicated with the pressurized steam discharge port 12; the temperature transmitter 8 is arranged on the fourth pipe 9;

[0080] The controller includes:

[0081] A second control interface, which is used to receive the temperature signal sent by the temperature transmitter 8 and forward the temperature signal to the interaction end associated with the user.

[0082] In the embodiment of the present utility model, through the setting of the temperature transmitter 8, the measurement of the steam temperature in the fourth pipeline 9 is realized. Further, by forwarding the temperature signal to the interaction end through the second control interface, it is convenient for users to control the operation of the steam reuse device according to the temperature signal.

[0083] In some embodiments of the present utility model, optionally, the steam reuse device further includes:

[0084] A second pressure transmitter 10, which is arranged on the fourth pipeline 9;

[0085] The controller further includes:

[0086] A third control interface, which is used to receive the pressure signal sent by the second pressure transmitter 10 and forward the pressure signal to the interaction end.

[0087] In the embodiment of the present utility model, through the setting of the second pressure transmitter 10, the measurement of the steam pressure value in the fourth pipeline 9 is realized. Further, by forwarding the pressure signal to the interaction end through the third control interface, it is convenient for users to control the operation of the steam reuse device according to the pressure signal.

[0088] In some embodiments of the present utility model, optionally, the steam reuse device further includes: a flowmeter 14, which is arranged on the fourth pipeline 9. Users can determine the flow rate of the steam in the fourth pipeline 9 according to the reading of the flowmeter 14, which is convenient for users to control the operation of the steam reuse device.

[0089] In some embodiments of the present utility model, optionally, the steam reuse device further includes:

[0090] A check valve 13, which is arranged on the fourth pipeline 9 and is used to limit the steam in the fourth pipeline 9 from flowing back to the supercharged steam discharge port 12. The above setting can avoid the harm caused by steam backflow and ensure the safe and stable operation of the steam reuse device.

[0091] In some embodiments of the present utility model, optionally, the pressure value K of the steam at the supercharged steam discharge port satisfies: 0.08 MPa ≤ K ≤ 0.12 MPa. That is to say, the steam compressor 1 supercharges the secondary steam to within the pressure value range of K. Specifically, it can be realized by directly setting the operating parameters of the steam compressor 1. Actual measurement proves that the above pressure value K is beneficial to improving the thermal energy utilization efficiency of the secondary steam, realizing the efficient heating of the wort, and ensuring the long-term safe and stable operation of the steam reuse device.

[0092] The embodiment of the present utility model provides a beer production device, which includes a wort boiling pan and a steam reuse device of the wort boiling pan according to any one of the embodiments of the present utility model.

[0093] In the embodiment of the present utility model, by providing a steam reuse device for the wort boiling kettle, efficient recovery and utilization of the secondary steam generated by the wort boiling kettle are achieved, the energy consumption in beer production is reduced, and resources are saved.

[0094] The embodiments of the present utility model have been described above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above specific embodiments. The above specific embodiments are merely illustrative rather than restrictive. Under the inspiration of the present utility model, those of ordinary skill in the art can also make many forms without departing from the purpose of the present utility model and the scope protected by the claims, and all of them fall within the protection scope of the present utility model.

Claims

1. A steam recycling device for a wort boiling pan, characterized in that, Comprising: A steam compressor, the intake port of which is communicated with the secondary steam discharge port of the wort boiling pan; A heat exchanger, the heat source steam inlet of which is communicated with the pressurized steam discharge port of the steam compressor, and the heat source steam outlet of which is communicated with the inlet of the condensate tank; A wort circulation pipeline, including a first pipeline and a second pipeline; One end of the first pipeline is communicated with the wort outlet at the bottom of the wort boiling pan, and the other end is communicated with the heat receiving inlet of the heat exchanger; One end of the second pipeline is communicated with the heat receiving outlet of the heat exchanger, and the other end is communicated with the wort inlet at the top of the wort boiling pan.

2. The steam recycling device of the wort boiling pan according to claim 1, characterized in that The wort circulation pipeline further includes: A pumping device, provided on the first pipeline, for pumping the wort in the first pipeline into the heat receiving inlet.

3. The steam recycling device of the wort boiling pan according to claim 1, characterized in that, Further comprising: A first pressure transmitter and a controller; Through a third pipeline, the intake port is communicated with the secondary steam discharge port of the wort boiling pan; The first pressure transmitter is provided on the third pipeline; The controller includes: A first control interface, configured to receive the pressure signal sent by the first pressure transmitter and forward the pressure signal to an interaction terminal associated with the user.

4. The steam recycling device of the wort boiling pan according to claim 3, characterized in that, Further comprising: an exhaust pipeline and a first valve; One end of the exhaust pipeline is communicated with the third pipeline; The first valve is provided on the exhaust pipeline, for controlling the connection or disconnection between the third pipeline and the exhaust pipeline; The first control interface is further configured to receive a first valve opening signal or a first valve closing signal sent by the interaction terminal and forward the first valve opening signal or the first valve closing signal to the first valve.

5. The steam reuse device of the wort boiling pot according to claim 1, characterized in that, Further comprising: A temperature transmitter and a controller; Through a fourth pipeline, the heat source steam inlet is communicated with the pressurized steam discharge port; The temperature transmitter is provided on the fourth pipeline; The controller includes: A second control interface, configured to receive the temperature signal sent by the temperature transmitter and forward the temperature signal to an interaction terminal associated with the user.

6. The steam reuse device of the wort boiling pot according to claim 5, characterized in that, Further comprising: A second pressure transmitter, provided on the fourth pipeline; The controller further includes: A third control interface, configured to receive the pressure signal sent by the second pressure transmitter and forward the pressure signal to the interaction terminal.

7. The steam reuse device of the wort boiling pan according to claim 5, characterized in that, Further comprising: A flowmeter, provided on the fourth pipeline.

8. The steam reuse device of the wort boiling pot according to claim 5, characterized in that, Further comprising: A check valve, provided on the fourth pipeline, for restricting the steam in the fourth pipeline from flowing back to the pressurized steam discharge port.

9. The steam recycling device of the wort boiling pan according to claim 1, characterized in that The pressure value K of the steam at the pressurized steam discharge port satisfies: 0.08 MPa ≤ K ≤ 0.12 MPa.

10. A beer production device, characterized in that, Comprising a wort boiling pan and the steam recycling device of the wort boiling pan according to any one of claims 1 to 9.