Movable conductive end of horizontal super-long rod hard chromium electroplating device
By introducing a mobile conductive end into a horizontal ultra-long rod electroplating hard chrome device, the drive assembly and gear structure are used to achieve flexible adjustment of the brush assembly, which solves the problem of inconvenient operation of the existing conductive end and improves the operating efficiency and safety of the equipment.
Patent Information
- Application Number
- CN202421740582.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing conductive ends are fixed structures, which leads to inconvenience in operation when replacing customer products of different lengths, waste of labor and increase costs.
A horizontal ultra-long rod electroplating hard chrome device including guide rails, mobile racks, brush components and drive components is designed. The driving components drive the mobile racks to move back and forth along the guide rails, realizing the position adjustment of the brush components, and ensuring movement accuracy and safety in combination with the gear structure.
It realizes flexible adjustment of brush assembly position, simplifies operation, saves labor, improves the safety of the equipment and the accuracy of moving position.
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Figure CN223061112U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electroplating equipment, in particular to a movable conductive end of a horizontal super-long rod hard chromium electroplating device. Background Art
[0002] Electroplating is the process of using electrochemical principles to plate a thin layer of other metals or alloys on the surface of a product, thereby preventing the product from oxidation, improving the product's wear resistance, conductivity, reflectivity, corrosion resistance, and enhancing its appearance.
[0003] The invention patent with the authorization announcement number CN114790566 B discloses an electroplating conductive device and an electroplating production line, which can effectively prevent the workpiece from being electrocuted due to excessive local current, thereby ensuring the qualified rate of electroplated finished products. Since the length of the customer's product is not fixed, the conductive end needs to be moved when the product is replaced. The existing conductive ends are mostly fixed structures, which are inconvenient to operate, waste labor, and increase costs.
[0004] Based on the above technical problems, the present application proposes a movable conductive end of a horizontal extra-long rod hard chrome electroplating device. Utility Model Content
[0005] The purpose of the utility model is to provide a mobile conductive end of a horizontal super-long rod hard chrome electroplating device to solve the technical problems mentioned in the background technology. The purpose of the utility model is achieved through the following technical solutions:
[0006] A movable conductive end of a horizontal extra-long rod hard chrome electroplating device comprises a guide rail, a movable frame, a brush assembly and a drive assembly; the movable frame is slidably mounted on the guide rail, the brush assembly is mounted on the lower side of the movable frame, the drive assembly is mounted on the movable frame, and the drive assembly is used to drive the movable frame to reciprocate along the guide rail.
[0007] Furthermore, the mobile frame includes a frame body, and walking wheels, transverse guide wheels and longitudinal guide wheels are symmetrically installed on both sides of the lower end surface of the frame body.
[0008] Furthermore, the driving assembly includes a driving motor, a driving shaft and a driving gear. The driving shaft is rotatably mounted on the lower end surface of the frame body through a bearing seat. The driving motor is fixed on the lower side of the frame body, and the driving shaft is fixedly connected to the output shaft of the driving motor. The driving gear is fixed on the driving shaft, and the driving gear is connected to the walking wheel through a gear box.
[0009] Further, the brush assembly includes two main brackets which are vertically mounted on the lower end face of the moving frame through insulating pads. A conductive shaft is rotatably installed between the lower ends of the two main brackets. Two connecting rods are installed in parallel between the two main brackets. A copper row is fixed on the connecting rod. A plurality of brush units are installed on the two copper rows, and the plurality of brush units are symmetrically arranged on both sides of the conductive shaft.
[0010] Further, the brush unit includes a fixing plate, a movable plate and a brush head. The brush head is electrically connected to the copper row through a conductive sheet. Both the fixing plate and the movable plate are made of insulating materials. The fixing plate is fixedly installed on one side of the main bracket. The movable plate is installed on one side of the fixing plate close to the conductive shaft through a first telescopic rod. A first compression spring is sleeved on the first telescopic rod. The brush head is installed on one side of the movable plate close to the conductive shaft, and the brush head abuts against the conductive shaft.
[0011] Further, a conduction assembly is installed on the moving frame. The conduction assembly includes a fixed seat. A first telescopic member is installed on the fixed seat. The telescopic end of the first telescopic member is installed with an insulating plate. A conductive plate is installed on the side of the insulating plate away from the fixed seat through a second telescopic rod. A second compression spring is sleeved on the second telescopic rod. An input copper row is arranged on the side of the conductive plate away from the insulating plate, and the input copper row is connected to an external power supply. A copper foil flexible connection is installed on the conductive plate. One end of the copper foil flexible connection is fixedly connected to the conductive plate, and the other end of the copper foil flexible connection is electrically connected to the brush assembly.
[0012] Further, a locking assembly is installed on the lower end face of the moving frame. The locking assembly includes a second telescopic member and a locking block. The locking block is fixed at the telescopic end of the second telescopic member.
[0013] Further, a protective cover is arranged outside the brush assembly.
[0014] The technical solution provided by the embodiment of the present application has at least the following technical effects or advantages:
[0015] By driving the brush assembly to move through the driving mechanism, the position of the brush assembly can be conveniently adjusted according to the product size, which is simple and easy to operate and saves labor. The gear structure is adopted to drive the moving frame to move, which ensures the accuracy of the moving position and the stability of emergency braking, and improves the safety of the equipment. Description of the Drawings
[0016] The specification drawings forming a part of the present application are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention.
[0017] Figure 1 It is a perspective view of the embodiment of the present application;
[0018] Figure 2 It is a front view of the embodiment of the present application.
[0019] Figure 3 is Figure 2 a partially enlarged view;
[0020] Figure 4 is a top view of an embodiment of the present application;
[0021] Figure 5 is a schematic structural diagram of a brush assembly according to an embodiment of the present application;
[0022] Figure 6 is a schematic structural diagram of a conduction assembly according to an embodiment of the present application;
[0023] Figure 7 is a schematic working principle diagram of a conduction assembly according to an embodiment of the present application.
[0024] Reference numerals in the drawings: 1, moving frame; 11, frame body; 12, traveling wheels; 13, lateral guide wheels; 14, longitudinal guide wheels; 2, brush assembly; 21, main bracket; 22, conductive shaft; 23, connecting rod; 24, copper row; 25, copper foil flexible connection; 26, brush unit; 261, fixing plate; 262, movable plate; 263, brush head; 264, first telescopic rod; 265, first compression spring; 266, conductive sheet; 27, cross bar; 28, protective cover; 3, drive assembly; 31, drive motor; 32, drive shaft; 33, drive gear; 4, conduction assembly; 41, fixing seat; 42, first telescopic member; 43, insulating plate; 44, second telescopic rod; 46, conductive plate; 45, second compression spring; 47, input copper row; 5, locking assembly; 51, second telescopic member; 52, locking block. Detailed implementation manners
[0025] In order to better understand the above technical solutions, the above technical solutions will be described in detail below in conjunction with the accompanying drawings of the specification and specific implementation manners. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way limits the present invention and its application or use. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts belong to the scope of protection of the present invention.
[0026] Such as Figure 1-7A mobile conductive end of a horizontal super-long rod hard chrome electroplating device shown in the figure comprises a guide rail (not shown), a moving frame 1, a brush assembly 2, a drive assembly 3 and a conduction assembly 4. Two guide rails are installed in parallel above the plating tank, the moving frame 1 is slidably installed on the guide rails, the brush assembly 2 is installed on the lower side of the moving frame 1, the drive assembly 3 and the conduction assembly 4 are both installed on the moving frame, the drive assembly 3 is used to drive the moving frame 1 to reciprocate along the guide rail, and the conduction assembly 4 is used to realize the on / off of the brush assembly 4.
[0027] like Figure 1 , Figure 2 , Figure 4 As shown, the mobile frame 1 includes a frame body 11, which is a rectangular structure welded from steel sections. Four pairs of running wheels 12, two pairs of transverse guide wheels 13 and two pairs of longitudinal guide wheels 14 are symmetrically installed on both sides of the lower end surface of the frame body 11. The frame body 11 is movably mounted on the guide rail through the four pairs of running wheels 12. The two pairs of transverse guide wheels 13 are mounted at both ends of the frame body 11, and the transverse guide wheels 13 abut against the outer side surface of the guide rail to limit the transverse position of the frame body 11. Two pairs of longitudinal guide wheels 14 are mounted on the lower side of both ends of the frame body 11, and the longitudinal guide wheels 14 abut against the lower end surface of the guide rail to limit the longitudinal position of the frame body 11. The cooperation of the transverse guide wheels 13 and the longitudinal guide wheels 14 prevents the frame body 11 from detaching from the guide rail during operation.
[0028] like Figure 1 , Figure 2 , Figure 4 As shown, the driving assembly 3 includes a driving motor 31, a driving shaft 32 and a driving gear 33. The driving shaft 32 is rotatably mounted on the lower end surface of the frame body 11 through two bearing seats. The driving motor 31 is a worm gear reduction motor with a brake. The driving motor 31 is fixedly mounted on the lower side of the frame body 11, and the output shaft of the driving motor 31 is fixedly connected to the driving shaft 32. Two driving gears 33 are respectively fixed at both ends of the driving shaft 32. The driving gear 33 is connected to the running wheel 12 through a gear box. The rotation of the driving motor 31 drives the driving shaft 32 to rotate, and then drives the running wheel 12 to rotate through the driving gear 33, so that the frame body 11 moves along the guide rail.
[0029] like Figure 1-Figure 3As shown in the figure, two sets of locking components 5 are symmetrically installed on the lower end face of the frame body 11. The locking component 5 includes a second telescopic member 51 and a locking block 52, and the locking block 52 is fixed to the telescopic end of the second telescopic member 51. Among them, the second telescopic member 51 can be an electric push rod, a cylinder or a hydraulic cylinder. When the frame body 11 moves, the second telescopic member 51 drives the locking block 52 to separate from the guide rail to avoid affecting the movement of the frame body 11. When the frame body 11 moves to the required position, the second telescopic member 51 drives the locking block 52 to abut against the guide rail to prevent the frame body 11 from displacing and ensure the accuracy of the position of the brush assembly 2. Preferably, a brake pad is also attached to the surface of the locking block 52 close to the guide rail to increase the friction between the locking component 5 and the guide rail.
[0030] As Figure 1 , Figure 2 , Figure 4 , Figure 5 shown, the brush assembly 2 includes two main brackets 21. The two main brackets 21 are vertically installed on the lower end face of the frame body 11 through insulating pads, and a conductive shaft 22 is rotatably installed between the lower ends of the two main brackets 21 through bearings. Two connecting rods 23 are installed in parallel between the upper halves of the two main brackets 21. Each connecting rod 23 is provided with an L-shaped copper row 24. Three copper foil flexible connections 25 are installed on the horizontal plane of the copper row 24, and a plurality of brush units 26 are installed on the vertical plane of the copper row 24. The plurality of brush units 26 are symmetrically distributed on both sides of the conductive shaft 22.
[0031] As Figure 1 , Figure 2 , Figure 4 , Figure 5 shown, the brush unit 26 includes a fixing plate 261, a movable plate 262 and a brush head 263. The fixing plate 261 and the movable plate 262 are both made of insulating materials. The fixing plate 261 is fixedly installed on the side of the main bracket 21 through two cross bars 27. The movable plate 262 is installed on one side of the fixing plate 261 close to the conductive shaft 22 through two first telescopic members 264. The brush head 263 is installed on one side of the movable plate 262 close to the conductive shaft 22. A first compression spring 265 is sleeved on the first telescopic member 264 to press the brush head 263 against the conductive shaft 22. Among them, the side of the brush head 263 close to the guide shaft 22 is an arc surface matching the conductive shaft 22 to increase the contact area between the brush head 263 and the conductive shaft 22 and improve the conductive effect.
[0032] As Figure 5 shown, the upper end of the brush head 263 is electrically connected to the copper row 24 through a conductive sheet 266. The copper row 24 passes current to the conductive shaft 22 through the conductive sheet 266 and the brush head 263. Preferably, a protective cover 27 is installed outside the brush assembly 2 to ensure the use safety of the equipment and personnel.
[0033] AsFigure 1 , Figure 2 , Figure 4 , Figure 6 , Figure 7 As shown in Figure 7 , the conduction component 4 is installed on the lower end face of the moving frame 1. The conduction component 4 includes a fixed seat 41, and the fixed seat 41 is installed on the lower side of the frame body 11 parallel to the connecting rod 23. At both ends of the upper end face of the fixed seat 41, a first telescopic member 42 is respectively installed. The first telescopic member 42 can be a cylinder, an electric push rod or a hydraulic cylinder, and the first telescopic member 42 is vertically installed on the fixed seat 41. The telescopic end of the first telescopic member 42 passes through the fixed seat 41 and is connected with an insulating plate 43. The lower end face of the insulating plate 43 is installed with a conductive plate 46 through a second telescopic rod 44. A second compression spring 45 is sleeved on the second telescopic rod 44, and the second compression spring 45 is located between the insulating plate 43 and the conductive plate 46. The other end of the copper foil flexible connection 25 is fixedly installed on the upper side of the conductive plate 46. The lower end of the conductive plate 46 is installed with an input copper row 47, and the input copper row 47 is connected to an external power supply, and the input copper row 47 extends along the length direction of the guide rail.
[0034] During the electroplating operation, the first telescopic member 42 drives the insulating plate 43 to move downwards, so that the conductive plate 46 is connected with the input copper row 47, and the current flows through the input copper row 47, the conductive plate 46, the copper foil flexible connection 25, the copper row 24, the conductive sheet 266, and the electric brush head 263 into the conductive shaft 22. The arrangement of the second telescopic rod 44 and the second compression spring 45 can not only play a buffering role, extend the service life of the conduction component 4, but also improve the tightness of the connection between the conductive plate 46 and the input copper row 47.
[0035] During non-electroplating, the first telescopic member 42 drives the insulating plate 43 to move upwards, so that the conductive plate 46 is separated from the input copper row 47. At this time, the brush assembly 2 is not charged, ensuring the safety of workers.
[0036] The technical solution provided by the embodiment of the present application has at least the following technical effects or advantages:
[0037] By driving the brush assembly to move through the driving mechanism, the position of the brush assembly can be conveniently adjusted according to the product size, which is simple and easy to operate and saves labor; the gear structure is adopted to drive the moving frame to move, ensuring the accuracy of the moving position and the stability of the emergency braking, and improving the safety of the equipment.
[0038] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom", etc. is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description. Without contrary instructions, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present utility model: the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0039] In addition, it should be noted that the use of words such as "first", "second", etc. to limit components is only for the convenience of distinguishing the corresponding components. Without additional statements, the above words have no special meanings. Therefore, it should not be construed as a limitation on the protection scope of the present utility model.
[0040] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. For those skilled in the art, the present utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A mobile conductive end of a horizontal ultra-long rod electroplating hard chromium device, characterized in that, It includes a guide rail, a moving frame, a brush assembly and a driving assembly; the moving frame is slidably installed on the guide rail, the brush assembly is installed on the lower side of the moving frame, the driving assembly is installed on the moving frame, and the driving assembly is used to drive the moving frame to reciprocate along the guide rail; the brush assembly includes two main brackets, the two main brackets are vertically installed on the lower end surface of the moving frame through insulating pads, and a conductive shaft is rotatably installed between the lower ends of the two main brackets; two connecting rods are installed in parallel between the two main brackets, a copper busbar is fixed on the connecting rod, and a plurality of brush units are installed on the two copper busbars, and the plurality of brush units are symmetrically arranged on both sides of the conductive shaft.
2. The movable conductive end of a horizontal ultra-long rod electroplated hard chromium device according to claim 1, characterized in that, The mobile frame comprises a frame body, and walking wheels, transverse guide wheels and longitudinal guide wheels are symmetrically installed on both sides of the lower end surface of the frame body.
3. The movable conductive end of a horizontal ultra-long rod electroplated hard chromium device according to claim 2, characterized in that, The driving assembly includes a driving motor, a driving shaft and a driving gear. The driving shaft is rotatably mounted on the lower end surface of the frame body through a bearing seat. The driving motor is fixed on the lower side of the frame body, and the driving shaft is fixedly connected to the output shaft of the driving motor. The driving gear is fixed on the driving shaft, and the driving gear is connected to the walking wheel through a gear box.
4. The movable conductive end of a horizontal ultra-long rod electroplated hard chromium device according to claim 1, characterized in that, The brush unit includes a fixed plate, a movable plate and a brush head, the brush head is electrically connected to the copper busbar through a conductive sheet, the fixed plate and the movable plate are both made of insulating materials, the fixed plate is fixedly mounted on one side of the main bracket, the movable plate is mounted on a side of the fixed plate close to the conductive shaft through a first telescopic rod, the first telescopic rod is sleeved with a first compression spring, the brush head is mounted on a side of the movable plate close to the conductive shaft, and the brush head abuts against the conductive shaft.
5. The movable conductive end of a horizontal ultra-long rod electroplated hard chromium device according to claim 1, characterized in that, A conduction component is installed on the movable frame, and the conduction component includes a fixed seat, a first telescopic member is installed on the fixed seat, an insulating plate is installed at the telescopic end of the first telescopic member, a conductive plate is installed on the side of the insulating plate away from the fixed seat through a second telescopic rod, and a second compression spring is sleeved on the second telescopic rod; an input copper bus is provided on the side of the conductive plate away from the insulating plate, and the input copper bus is connected to an external power supply; a copper foil flexible connection is installed on the conductive plate, one end of the copper foil flexible connection is fixedly connected to the conductive plate, and the other end of the copper foil flexible connection is electrically connected to the brush assembly.
6. The movable conductive end of a horizontal ultra-long rod electroplated hard chromium device according to claim 1, characterized in that, A locking assembly is installed on the lower end surface of the movable frame. The locking assembly includes a second telescopic member and a locking block. The locking block is fixed to the telescopic end of the second telescopic member.
7. The movable conductive end of a horizontal ultra-long rod electroplated hard chromium device according to claim 1, characterized in that, A protective cover is arranged on the outer side of the brush assembly.
Citation Information
Patent Citations
Electroplating conductive device and electroplating production line
CN114790566B